Matrix T1XE-01 Service Manual

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T1XE-01 TREADMILL

SERVICE MANUAL

CHAPTER 1: SERIAL NUMBER LOCATION ........................................................... 1

CHAPTER 2: IMPORTANT SAFETY INSTRUCTIONS

2.1 Before Getting Started ............................................................................................... 2

2.3 Read and Save These Instructions ............................................................................ 3

2.4 Electrical Requirements ............................................................................................. 4

CHAPTER 3: PREVENTATIVE MAINTENANCE

3.1 Recommended Cleaning Tips .................................................................................... 5

3.2 Check for Damaged Parts ......................................................................................... 5

3.3 Care and Maintenance Instructions ........................................................................... 6

3.4 Preventative Maintenance Checklist .......................................................................... 6

3.5 Auto Calibration Procedure ......................................................................................... 7

3.6 Adjusting the Running Belt ........................................................................................ 7

CHAPTER 4: USING THE CONSOLE AND PROGRAM DESCRIPTION

4.1 Console Description ................................................................................................... 8

4.2 Manual Workout Operation ......................................................................................... 10

4.3 Operating Level Based Programs .............................................................................. 10

4.4 Target Heart Rate Control Workout Operation ............................................................ 11

4.5 Gerkin Fitness Test Workout Operation ...................................................................... 12

CHAPTER 5: MANAGER MODE

5.1 Manager Mode Overview ............................................................................................ 13

5.2 Manager Mode - About Tab......................................................................................... 14

5.3 Manager Mode - Time Tab .......................................................................................... 15

5.4 Manager Mode - Speed Tab ....................................................................................... 16

5.5 Manager Mode - Default Tab ...................................................................................... 17

5.6 Manager Mode - Language Tab .................................................................................. 18

5.7 Manager Mode - TV Tab ............................................................................................. 19

CHAPTER 6: ENGINEERING MODE

6.1 Engineering Mode Overview ....................................................................................... 20

6.2 Engineering Mode - Calibration .................................................................................. 21

6.3 Engineering Mode - Statistics ..................................................................................... 22

6.4 Engineering Mode - Errors .......................................................................................... 23

6.5 Engineering Mode - Clubs .......................................................................................... 24

6.6 Engineering Mode - Club ID ....................................................................................... 25

CHAPTER 7: SERVICE MODE:

7.1 Service Mode Overview ............................................................................................. 26

7.2 Service Mode - Setup................................................................................................. 27

7.3 Service Mode - Test ................................................................................................... 28

7.4 Service Mode - Log .................................................................................................... 29

7..5 Service Mode - Date & Time ...................................................................................... 30

TABLE OF CONTENTS

CHAPTER 8: TROUBLESHOOTING

8.1 Electrical Diagram ...................................................................................................... 31

8.2 Troubleshooting - Error Codes .................................................................................... 32

8.3 Troubleshooting - Heart Rate Issues .......................................................................... 33

8.4 Troubleshooting - TV Reception Issues ...................................................................... 34

CHAPTER 9: PART REPLACEMENT GUIDE

9.1 Front Plastic Shroud Removal .................................................................................... 35

9.2 Rear Roller Replacement ........................................................................................... 36

9.3 Deck Removal ............................................................................................................ 37

9.4 Deck Cushion Replacement ....................................................................................... 38

9.5 Front Roller Replacement ........................................................................................... 39

9.6 Running Belt Removal ............................................................................................... 40

9.7 Side Rail Replacement ............................................................................................... 41

9.8 Motor Control Board (MCB) Replacement ................................................................. 42

9.9 Motor Replacement ..................................................................................................... 43

9.10 Drive Belt Replacement ............................................................................................. 45

9.11 Speed Sensor Replacement ...................................................................................... 47

9.12 Incline Motor Replacement ......................................................................................... 49

9.13 Console Replacement ................................................................................................. 51

9.14 Emergency Stop Switch Replacement .......................................................................... 52

9.15 Console Frame Replacement ......................................................................................... 54

9.16 Heart Rate Board Replacement .................................................................................. 55

9.17 Speed or Incline Keypad Replacement ...................................................................... 56

9.18 Handlebar Frame Replacement ................................................................................. 57

9.19 Heart Rate Handlebars Replacement ........................................................................ 58

9.20 Heart Rate Grips Replacement ................................................................................... 59

9.21 Console Mast Replacement ........................................................................................ 60

9.22 Testing the Treadmill ................................................................................................... 61

CHAPTER 10: TREADMILL SPECIFICATIONS AND ASSEMBLY GUIDE

10.1 Treadmill Specifications .............................................................................................. 62

10.2 Fasteners and Assembly Tools ................................................................................... 63

10.3 Assembly Instructions ................................................................................................ 64

10.4 TV Programming Instructions ..................................................................................... 68

CHAPTER 11: SOFTWARE UPGRADE GUIDE

11.1 Software Upgrade Instructions .................................................................................... 70

1.1 SERIAL NUMBER LOCATION

CHAPTER 1: SERIAL NUMBER LOCATION

CHAPTER 2: IMPORTANT SAFETY INSTRUCTIONS

2.1 BEFORE GETTING STARTED

This treadmill is intended for commercial use. To ensure your safety and protect the equipment, read all instructions before operating the Matrix Treadmill.

Please leave a 78.75" (2000 mm) x 39.50" (1000 mm) landing zone behind the treadmill. This zone is to allow easy access to the treadmill and gives the user an easy exit path from the machine. In case of an emergency, place both hands on the side arm rests to hold yourself up and place your feet onto the side rails.

CAUTION: If you experience chest pain, nausea, dizziness or shortness of breath, STOP exercising immediately and consult a physician before continuing.

• Donotusetheequipmentinanywayotherthandesignedor

intended by the manufacturer. It is imperative that all Matrix Fitness System's equipment is used properly to avoid injury.

• Keephandsandfeetclearofmovingpartsatalltimestoavoid

injury.

• Unsupervisedchildrenmustbekeptawayfromthisequipment.

• Donotwearlooseclothingwhileonequipment.

CHAPTER 2: IMPORTANT SAFETY INSTRUCTIONS

2.2 READ AND SAVE THESE INSTRUCTIONS

This treadmill is intended for commercial use. To ensure your safety and protect the equipment, read all instructions before operating the MATRIX T1xe-01 treadmill. When using an electrical product, basic precautions should always be followed including the following:

DANGER: To reduce the risk of electric shock: Always unplug this equipment from the electrical outlet immediately after using and before cleaning.

WARNING: To reduce the risk of burns, fire, electrical shock or injury to persons that may be associated with using this product.

An appliance should never be left unattended when plugged in. Unplug from the outlet when not in use and before putting on or taking off parts.

This product must be used for its intended purpose described in this service manual. Do not use other attachments that are not recommended by the manufacturer. Attachments may cause injury.

To prevent electrical shock, never drop or insert any object into any opening.

Do not remove the console covers. Service should only be done by an authorized service technician.

Never operate the treadmill with the air opening blocked. Keep the air opening clear, free of lint and hair.

Never operate product if it has a damaged cord or plug, if it is working improperly, if it has been damaged, or immersed in water.

Do not carry this unit by its supply cord or use the cord as a handle.

Keep any power cord away from heated surfaces.

Close supervision is necessary when the treadmill is used by or near children or disabled persons.

Do not use outdoors.

Do not operate where aerosol (spray) products are being used or when oxygen is being administered.

To disconnect, turn all controls to the off position, then remove plug from the outlet.

Connect this treadmill to properly grounded outlets only.

For your safety and to ensure good treadmill performance, the ground on this circuit must be non-looped. Please refer to NEC articles 210-21 and 210-23. Your treadmill is provided with a power cord with a plug listed below and requires the listed outlet. Any alterations of this power cord could void all warranties of this product..

CHAPTER 2: IMPORTANT SAFETY INSTRUCTIONS

2.3 ELECTRICAL REQUIREMENTS

MATRIX DEDICATED CIRCUIT / ELECTRICAL REQUIREMENT INFO

All Matrix treadmills require the use of a 20 amp "dedicated circuit" with a non-looped (isolated) neutral / ground for the power requirement. Quite simply this means that each outlet you plug your treadmill into should not have anything else running on that same circuit. The easiest way to verify this is to locate the main circuit breaker box, and turn off the breaker(s) one at a time. Once a breaker has been turned off, the only thing that should not have power to it is the treadmill. No lamps, vending machines, fans, sound systems, or any other item should lose power when you perform this test.

Non-looped (isolated) neutral / grounding means that each circuit must have an individual neutral / ground connection coming from it, and terminating at an approved earth ground. You cannot "jumper" a single neutral / ground from one circuit to the next.

In addition to the dedicated circuit requirement, the proper gauge wire must be used from the circuit breaker box, to each outlet that will have the maximum number of units running off of it. If the distance from the circuit breaker box, to each outlet, is 100 feet or less, then 12 gauge wire may be used. For any distance greater than 100 feet from the circuit breaker box to the outlet, 10 gauge wire must be used.

Preventative maintenance and daily cleaning will prolong the life and look of your MATRIX T1xe-01 Treadmill.

Please read and follow these tips.

• Positiontheequipmentawayfromdirectsunlight.TheintenseUV

light can cause discoloration on plastics.

• Locateyourequipmentinanareawithcooltemperaturesand

low humidity.

• Cleanwithasoft100%cottoncloth.

• Cleanwithsoapandwaterorothernon-ammoniabasedallpur-

pose cleaners.

• Wipefootrails,console,heartrategrips,andhandlebarsclean

after each use.

• Donotpourliquidsdirectlyontoyourequipment.Thiscancause

damage to the equipment and in some cases electrocution.

• Checktherunningbeltforpropertensionandrouting.

• Adjustthelevelingfeetwhenequipmentwobblesorrocks.

• Maintainacleanareaaroundtheequipment,freefromdustand

dirt.

CHAPTER 3: PREVENTATIVE MAINTENANCE

3.1 RECOMMENDED CLEANING TIPS 3.2 CHECK FOR DAMAGED PARTS

DO NOT use any equipment that is damaged or has worn or

broken parts. Use only replacement parts supplied by Matrix Fitness Systems.

MAINTAIN LABELS AND NAMEPLATES. Do not remove labels for any reason. They contain important information. If unreadable or missing, contact Matrix Fitness Systems for a replacement at 866-693-4863 or www.matrixfitness.com.

MAINTAIN ALL EQUIPMENT. Preventative maintenance is the key to smoothly operating equipment. Equipment needs to be inspected at regular intervals. Defective components must be kept out of use until they are repaired. Ensure that any person(s) making adjustments or performing maintenance or repair of any kind is qualified to do so. Matrix Fitness Systems will provide service and maintenance training at our corporate facility upon request or in the field if proper arrangements are made.

CHAPTER 3: PREVENTATIVE MAINTENANCE

3.3 CARE AND MAINTENANCE INSTRUCTIONS

In order to maximize life span, and minimize down time, all Matrix Fitness System's equipment requires regular cleaning, and maintenance items performed on a scheduled basis. This section contains detailed instructions on how to perform these items and the frequency of which they should be done. Some basic tools and supplies will be necessary to perform these tasks which include (but may not be limited to):

* Metric Allen wrenches * #2 Phillips head screwdriver * Adjustable wrench * Torque wrench (capability to read foot lbs and inch lbs) * Lint free cleaning cloths * Teflon based spray lubricant such as "Super Lube" or other Matrix approved products. * Mild water soluable detergent such as "Simple Green" or other Matrix approved products * Vacuum cleaner with an extendable hose and crevasse tool attachment.

You may periodically see addendums to this document, as the Matrix Technical Support Team identifies items that require specific attention, the latest version will always be available on the Matrix web site at www.matrixfitness.com.

DAILY MAINTENANCE ITEMS

1) Clean the entire machine using water and mild detergent such as "Simple Green", or other Matrix approved solutions (cleaning agents MUST be alcohol and ammonia free).

2) Check the emergency stop button and cord for proper operation.

MONTHLY MAINTENANCE ITEMS

1) Inspect the power cord for damage, inspect the hand grip areas, and inspect the emergency stop button and cord for proper operation.

2) Check the running belt for proper tension, adjust as needed.

QUARTERLY MAINTENANCE ITEMS

1) Remove the front plastic cover, and vacuum the entire inside area of machine. Be careful when working around the MCB not to bump any wires or connections loose.

2) Check the drive belt for visible wear, ie, cracking, tears, etc. The belt should be replaced if there are any visible signs of damage. Proper alignment of the pulley / tensioner should be verified at this time as well.

3) Remove the plastic shroud at the front of the machine. Start the unit and raise the incline settings to maximum height. Turn the power switch off at the front of the machine to prevent it from lowering accidentally. Lubricate the incline motor Acme screw (Matrix recommends Super Lube brand grease with PTFE additive).

BI-ANNUAL MAINTENANCE ITEMS

1) Remove any wax build up from the front and rear rollers of the machine.

2) Inspect the underside of the running belt for damage, check for cracking or glazed surfaces.

3) If the belt has damage or wear to it that warrants replacement, note that a new running belt should ALWAYS be installed on a new deck surface (deck should either be flipped or replaced to gain a new surface).

4) During normal operating conditions, the running belt replacement and deck service should be done every 15,000 miles.

3.4 AUTO CALIBRATION INSTRUCTIONS

CHAPTER 3: PREVENTATIVE MAINTENANCE

Run Auto Calibration to calibrate incline after assembly and after replacing any electronic component.

AUTO CALIBRATION PROCEDURE:

1) Press ENTER, 2, 0, 0, 1, then ENTER. Engineering Mode will appear on the display.

2) Press the button next to CALIBRATION..

3) Press the button next to AUTO CALIBRATION. You SHOULD NOT be standing on the unit while it is calibrating.

4) After completion, the display will state either Complete or Auto Calibration failed.

5) Press the button next to BACK then the button next to HOME to return to normal operation mode. You can also press the Emergency Stop.

3.5 ADJUSTING THE RUNNING BELT

After placing the treadmill in the position it will be used, the belt must be checked for proper tension and centering. The belt may need to be adjusted after the first 2 hours of use. Temperature, humidity, and use cause the belt to stretch at different rates. If the belt starts to slip when a user is on it, be sure to follow the directions below.

STEP 1: Locate the two hex head bolts on the rear of the treadmill. The bolts are located at each end of the frame at the back of the treadmill. These bolts adjust the rear roller. Do not adjust until the treadmill is on. This will prevent over tightening of one side.

STEP 2: The belt should have equal distance on either side between the frame. If the belt is touching one side, do not start the treadmill. Turn the bolts counter clockwise approximately one full turn on each side. Manually center the belt by pushing the belt from side to side. Tighten the bolts the same amount as when the user loosened them, approximately one full turn. Inspect the belt for damage.

STEP 3: While the treadmill is running at 3 mph, observe the belt position. If it is moving to the right, tighten the right bolt by turning it clockwise 1/4 turn, and loosen the left bolt 1/4 turn. If it is moving to the left, tighten the left bolt by turning it clockwise 1/4 turn and loosen the right 1/4 turn. Repeat Step 3 until the belt remains centered for several minutes.

STEP 4: Check the tension of the belt. The belt should be very snug. When a person walks or runs on the belt, it should not hesitate or slip. If this occurs, tighten the belt by turning both bolts clockwise 1/4 turn. Repeat if necessary.

MULTI-PURPOSE KEYS: Keys have different functions depending on each screen.

GO: One touch Start and Quick Start.

ENTER: To confirm each program setting.

UP / DOWN INCLINE: Easy information and incline selection.

UP / DOWN SPEED: Easy information and speed selection.

UP / DOWN TIME: Easy information and time adjustment.

EMERGENCY STOP / IMMOBILIZATION: To stop all functions and immobilize the unit. The emergency stop on this treadmill must be returned

to its original position in order to allow normal operation of the unit.

STOP: Ends workout and shows workout summary data.

PAUSE: Pauses workout. Pause duration can be set in Manager Mode.

NUMBER KEYPAD: Workout data input for workout setup. Speed adjustment during workout.

COOL DOWN: Puts treadmill into Cool Down mode. Cool Down time is dependent on the length of the workout. Workouts 19 minutes and

shorter will have a cool down length of 2 minutes. Workouts 20 minutes and longer will have a cool down length of 5 minutes.

4.1 T1XE-01 CONSOLE DESCRIPTION

CHAPTER 4: CONSOLE OVERLAY AND WORKOUT DESCRIPTION

4.1 T1XE-01 CONSOLE DESCRIPTION - CONTINUED

T1XE ENTERTAINMENT ZONE

POWER: Allows the user to cycle through console display options, TV, or profile display.

VOLUME UP / DOWN: Adjusts the volume output through the headphone jack of either add on TV or integrated console TV.

NUMBER KEYPAD: Allows for easy TV channel selections. These buttons work for either the add on TV or the integrated console TV.

CHANNEL UP / DOWN: Allows for channel selection on either the add on TV or the integrated console TV.

DISPLAY MODE: Allows user to cycle through console display options, TV, or profile display.

LAST CHANNEL: Allows the user to cycle between the current channel and the previous channel they were viewing.

CHAPTER 4: CONSOLE OVERLAY AND WORKOUT DESCRIPTION

4.2 MANUAL WORKOUT OPERATION

QUICK START OPERATION

Press the GO button(s) and the treadmill will enter into a manual mode of operation. All energy expenditure values will be calculated using the default weight measurement.

MANUAL WORKOUT OPERATION

Manual is a workout that allows you to manually adjust the speed and incline values at anytime. The manual workout also contains a setup screen which allows you to input your weight to help calculate a more accurate caloric burn rate.

To enter into this Manual Workout:

1) Choose a Manual Workout by selecting the button next MANUAL WORKOUT on the display.

2) Enter the desired workout length using the ARROW KEYS or the NUMBER KEYPAD and press ENTER.

3) Enter the user's weight (the user's weight is used to calculate the caloric expenditure value-providing an accurate weight helps to ensure an accurate caloric expenditure rating for each user) using the ARROW KEYS or the NUMBER KEYPAD and press ENTER.

4) Enter the desired start speed using the ARROW KEYS or the NUMBER KEYPAD and press ENTER.

6) Press GO to begin the workout.

4.3 LEVEL BASED WORKOUT OPERATION

ROLLING HILLS WORKOUT OPERATION

Rolling Hills is a level based workout that automatically adjusts the incline value to simulate walking or running up hills.

1) Choose a Rolling Hills workout by selecting the key next to ROLLING HILLS on the display.

2) Enter the desired workout length using the ARROW KEYS or the NUMBER KEYPAD and press ENTER.

3) Enter the desired intensity level using the ARROW KEYS or the NUMBER KEYPAD and press ENTER.

4) Enter the user's weight (the user's weight is used to calculate the caloric expenditure value, providing an accurate weight helps to ensure an accurate caloric expenditure rating for each user) using the ARROW KEYS or the NUMBER KEYPAD and press ENTER.

5) Press GO to begin the workout.

FAT BURN WORKOUT OPERATION

Fat Burn is a level-based workout that is designed to help users burn fat through various incline changes.

1) Choose a Fat Burn workout by selecting the key next to FAT BURN on the display.

2) Enter the desired workout length using the ARROW KEYS or the NUMBER KEYPAD and press ENTER.

3) Enter the desired intensity level using the ARROW KEYS or the NUMBER KEYPAD and press ENTER.

5) Press GO to begin the workout.

5K RUN WORKOUT OPERATION

5K Run is a level-based workout with a fixed distance of 5 kilometers. Incline is adjusted automatically throughout the workout. You control the speed.

1) Choose a 5K Run workout by selecting the key next to 5K RUN on the display.

2) Enter the desired intensity level using the ARROW KEYS or the NUMBER KEYPAD and press ENTER.

3) Enter the user's weight (the user's weight is used to calculate the caloric expenditure value, providing an accurate weight helps to ensure an accurate caloric expenditure rating for each user) using the ARROW KEYS or the NUMBER KEYPAD and press ENTER.

4) Press GO to begin the workout.

Your Matrix T1xe-01 Treadmill offers a variety of level-based workouts to challenge users of all fitness levels. The following information will briefly explain the workouts and how to program the treadmill for each workout selection.

CHAPTER 4: CONSOLE OVERLAY AND WORKOUT DESCRIPTION

4.4 HEART RATE CONTROL WORKOUT OPERATION

Your Matrix T1xe-01 Treadmill offers a heart rate control workout mode. The heart rate control workout mode allows the user to program their desired heart rate zone and maximum allowable incline and the treadmill will automatically adjust the incline based upon the user's heart rate. The heart rate zone is calculated using

thefollowingequation:(220-Age)*%=targetheartratezone.The

user must wear a telemetric heart rate monitor or continually hold onto the contact heart rate grips for his workout.

1) Choose the Target Heart Rate workout by selecting the key next to TARGET HEART RATE on the display.

2) Enter the user's age using the ARROW KEYS or the NUMBER KEYPAD and press ENTER.

4) Enter the user's target heart rate percentage using the ARROW KEYS or the NUMBER KEYPAD and press ENTER.

5) Press GO to begin the workout.

4.5 GERKIN TEST WORKOUT OPERATION

Your Matrix T1xe-01 Treadmill offers a Gerkin Firefighter Protocol Fitness Test, The Gerkin Protocol was developed by Dr.. Richard Gerkin of the Phoenix (Arizona) Fire Department. It is a sub-maximal graded treadmill evaluation used by many fire departments across the United States to assess the physical condition of the firefighters. The test requires constant monitoring of the user's heart rate so the use of a telemetric chest strap is highly encouraged. The workout operates as follows:

WARM UP: The warm up is 3 minutes long and runs at 3.0 mph (4.8

kph)and0%incline.

STAGE 1: At the 3 minute mark, the treadmill will gradually increase speed to 4.5 mph (7.2 kph). The actual test begins at 4.5 mph (7.2 kph).

STAGE 2:Afteroneminute,thetreadmillinclinewillincreaseto2%. STAGE 3: After one minute, the treadmill speed increases to 5.0 mph

(8.0 kph). STAGES 4 THROUGH 11: After every odd minute the treadmill incline

willincreaseby2%.Aftereveryevenminutethetreadmillspeedwill

increase by 0.5 mph (0.8 kph). Once the user's heart rate exceeds

thetargetheartrate(85%ofmaximumasdeterminedbytheequation (220-Age)*%=targetheartratezone),theindividualcontinuesthe

evaluation for an additional 15 seconds. During the 15 second period, the evaluation remains at the stage where the target heart rate is exceeded, without any change to speed or incline. If the heart rate does not return to or below the target heart rate, the evaluation ends and the final evaluation stage is recorded. If the heart rate returns to or below the target heart rate, the program continues at the point where it would have been had the program not stabilized for 15 seconds. TEST COMPLETION: The test is completed when user's heart rate exceeds the target for more than 15 seconds or when the user completes all 11 stages, whichever occurs first. The treadmill will

enteracooldowncyclefor3minutesat3.0mph(4.8kph),0%incline.

1) Choose the Gerkin Test workout by pressing the key next to GERKIN on the display.

2) Enter the user's age using the ARROW KEYS or the NUMBER KEYPAD and press ENTER.

3) Select the user's gender using the ARROW KEYS or the NUMBER KEYPAD and press ENTER.

5) Press GO to begin the workout.

4.5 GERKIN TEST WORKOUT OPERATION - CONTINUED

SUB MAXIMAL TREADMILL EVALUATION CONVERSION TABLE

Stage Time Converted VO2max

1 1:00 31.15

2.1 1:15 32.55

2.2 1:30 33.6

2.3 1:45 34.65

2.4 2:00 35.35

3.1 2:15 37.45

3.2 2:30 39.55

3.3 2:45 41.3

3.4 3:00 43.4

4.1 3:15 44.1

4.2 3:30 45.15

4.3 3:45 46.2

4.4 4:00 47.5

5.1 4:15 48.6

5.2 4:30 50

5.3 4:45 51.4

5.4 5:00 52.8

6.1 5:15 53.9

6.2 5:30 54.9

6.3 5:45 56

6.4 6:00 57

7.1 6:15 57.7

7.2 6:30 58.8

7.3 6:45 60.2

7.4 7:00 61.2

8.1 7:15 62.3

8.2 7:30 63.3

8.3 7:45 64

8.4 8:00 65

9.1 8:15 66.5

9.2 8:30 68.2

9.3 8:45 69

9.4 9:00 70.7

10.1 9:15 72.1

10.2 9:30 73.1

10.3 9:45 73.8

10.4 10:00 74.9

11.1 10:15 76.3

11.2 10:30 77.7

11.3 10:45 79.1

11.4 11:00 80

CARDIOVASCULAR FITNESS PERCENTILES

CHAPTER 4: CONSOLE OVERLAY AND WORKOUT DESCRIPTION

Males: VO2 max (ml/kg/min)

0-29 30-39 40-49 50-59

SUPERIOR

>58.8 >58.9 >55.4 >52.5

54.0 52.5 50.4 47.1

EXCEL-

LENT

51.4 50.3 48.2 45.3

48.2 46.8 44.1 41.0

GOOD

46.8 44.6 41.8 38.5

44.2 42.4 39.9 36.7

FAIR

42.5 41.0 38.1 35.2

41.0 38.9 36.7 33.8

POOR

39.5 37.4 35.1 32.3

37.1 35.4 33.0 30.2

VERY

POOR

34.5 32.5 30.9 28.0

31.6 30.9 28.3 25.1

Females: VO2 max (ml/kg/min)

20-29 30-39 40-49 50-59

SUPERIOR

>53.0 >48.7 >46.8 >42.0

46.8 43.9 41.0 36.8

EXCEL-

LENT

44.2 41.0 39.5 35.2

41.0 38.6 36.3 32.3

GOOD

38.1 36.7 33.8 30.9

36.7 34.6 32.3 29.4

FAIR

35.2 33.8 30.9 28.2

33.8 32.3 29.5 26.9

POOR

32.3 30.5 28.3 25.5

30.6 28.7 26.5 24.3

VERY

POOR

28.3 26.5 25.1 22.3

25.9 25.1 23.5 21.1

CHAPTER 5: MANAGER MODE

FIGURE A

1) To enter Manager Mode, press "ENTER, 1, 0, 0, 1, ENTER" on the number keypad ON THE CONSOLE and Manager Mode will appear on the display.

2) Manager Mode is divided into 6 tabs. They are About, Time, Speed, Defaults, Language, and TV.

3) Choose a tab by touching the button next to the desired tab.

4) Each of the tabs have options that will appear once you have chosen that particular tab.

5) Press the key next to HOME on the display or the EMERGENCY STOP to exit Manager Mode..

5.1 MANAGER MODE OVERVIEW

FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED

Accumulated Distance Total distance showed in native

units (miles or kilometers).

Cannot be modified.

Accumulated Time Total time. Cannot be modified.

Software Versions Software Version, for display only. Cannot be modified.

Serial Number Serial number of the platform and

console.

Cannot be modified.

Out of Order Default: OFF

To show out of order on the console if repair is needed.

ON / OFF

MANAGER MODE

About

5.2 MANAGER MODE - ABOUT TAB

CHAPTER 5: MANAGER MODE

FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED

Maximum Time Default: 60 Minutes

This option enables fitness club managers to set the maximum workout duration during peak and non peak hours of club traffic.

Maximum: 99 Minimum: 5

Default Time Default: 30 Minutes

This option controls the default program time. Maximum: Same as Max Time

Minimum: 5

Pause Time Default: 5 Minutes

This option controls the default pause time. Maximum: 10

Minimum: 1

MANAGER MODE

Time

5.3 MANAGER MODE - TIME TAB

CHAPTER 5: MANAGER MODE

FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED

Maximum Speed Default: 12 MPH / 19.2 KPH

Controls the maximum speed for all programs, Displayed in native units (MPH or KPH).

Maximum: 12 MPH / 20 KPH Minimum: 3 MPH / 4.8 KPH

Start Speed Default: 0.5 MPH / 0.8 KPH

Controls the starting speed for all programs. Displayed in native units (MPH or KPH).

Maximum: 3 MPH / 4.8 KPH Minimum: 0.5 MPH / 0.8 KPH

MANAGER MODE

Speed

5.4 MANAGER MODE - SPEED TAB

CHAPTER 5: MANAGER MODE

FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED

Default Level Default: 1

This option controls the default program level.

Maximum: 1 Minimum: 20

Default Age Default: 30

This option controls the default user's age used in the target heart rate calculations.

Maximum: 99 Minimum: 5

Default Weight Default: 150 lb / 68 kg

This option controls the default user's weight used in the calorie calculations. Displayed in native units (Pounds or Kilograms).

Maximum: 400 lb / 182 kg Minimum: 50 lb / 22 kg.

Key Sound Default: ON

This sets the different sounds for when the keypad is pressed.

ON or OFF

MANAGER MODE

Defaults

5.5 MANAGER MODE - DEFAULTS TAB

CHAPTER 5: MANAGER MODE

LANGUAGE

English

German

FLAG UNIT

Mile

LANGUAGE

Spanish

Dutch

Italian

Japanese

FLAG UNIT

LANGUAGE

Chinese

Portuguese

French

FLAG UNIT

MANAGER MODE FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED

Language Select default language. This option allows the user to select a flag for a

specific language.

N/A

5.6 MANAGER MODE - LANGUAGE TAB

CHAPTER 5: MANAGER MODE

FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED

Default Channel Default: 1

This option controls the default TV channel on start up.

Maximum: 99 Minimum: 1

Default Volume Default: 1

This option controls the default TV volume on start up.

Maximum: 17 Minimum: 1

Tuner Available Default: Yes

This option controls whether the TV function is available.

YES or NO

Setup This option sets the TV tuner function. Press

the "-" key to enter this function.

MANAGER MODE

5.7 MANAGER MODE - TV TAB

CHAPTER 5: MANAGER MODE

The Engineering Mode allows the club owner to keep track of the technical settings and error history for the treadmill.

1) To enter Engineering Mode, press ENTER, 2, 0, 0, 1, ENTER on the number keypad ON THE CONSOLE. Engineering Mode will appear on the display (Figure A).

2) Select the key next to the setting that needs to be changed, and follow the prompts to change.

3) Press the ENTER key once the desired setting is correct to save.

4) Press the key next to HOME on the display or press the EMERGENCY STOP key to return to normal operation.

FIGURE A

6.1 ENGINEERING MODE OVERVIEW

CHAPTER 6: ENGINEERING MODE

FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED

Auto Calibration This option calibrates the elevation

parameters.

Incline Minimum Default: 4000

This option controls the minimum elevation parameter.

Range: 2500 - 12000

Incline Maximum Default: 29000

This option controls the maximum elevation parameter.

Range: 25000 - 32700

ENGINEERING MODE

Calibration

6.2 ENGINEERING MODE - CALIBRATION TAB

CHAPTER 6: ENGINEERING MODE

ENGINEERING MODE FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED

Statistics This option displays the workout

information history of the unit.

6.3 ENGINEERING MODE - STATISTICS TAB

CHAPTER 6: ENGINEERING MODE

ENGINEERING MODE FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED

Errors This option displays the error

code history for the unit.

6.4 ENGINEERING MODE - ERRORS TAB

CHAPTER 6: ENGINEERING MODE

ENGINEERING MODE FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED

Clubs Default: Matrix

This option selects a screen header from a list.

6.5 ENGINEERING MODE - CLUBS TAB

CHAPTER 6: ENGINEERING MODE

ENGINEERING MODE FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED

Club ID This option records the club ID of

the equipment.

6.6 ENGINEERING MODE - CLUB ID TAB

CHAPTER 6: ENGINEERING MODE

CHAPTER 7: SERVICE MODE

7.1 SERVICE MODE OVERVIEW

The Service Mode allows an authorized service provider to test and store information on the treadmill.

1) To enter Service Mode, press ENTER, 3, 0, 0, 1, ENTER on the number keypad ON THE CONSOLE. Service Mode will appear on the display (Figure A).

2) Select the key next to the setting that needs to be changed, and follow the prompts to change.

3) Press the ENTER key once the desired setting is correct to save.

4) Press the key next to HOME on the display or press the EMERGENCY STOP key to return to normal operation.

FIGURE A

FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED

Machine Type Default: Treadmill

This option selects the current model. N/A

Serial Number This option display the serial number of the

console and frame.

N/A

Accumulated Distance This option displays the total distance of

workouts since production. Displayed in native units (miles or kilometers).

N/A

Accumulated Time This option displays the total time of the

workouts since production.

N/A

Show Service on Boot Factory Setting Only. N/A

SERVICE MODE

Setup

7.2 SERVICE MODE - SETUP TAB

CHAPTER 7: SERVICE MODE

FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED

Auto Calibration This option calibrates the elevation

parameters of the unit.

N/A

Keypad This option is for a keypad test N/A

SERVICE MODE

Test

7.3 SERVICE MODE - TEST TAB

CHAPTER 7: SERVICE MODE

SERVICE MODE FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED

Log This option is to record key

component replacement history.

N/A

7.4 SERVICE MODE - LOG TAB

SERVICE MODE FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED

Date & Time This option sets the current date

and time of the unit.

N/A

7.5 SERVICE MODE - DATE & TIME TAB

CHAPTER 7: SERVICE MODE

CHAPTER 8: TROUBLESHOOTING

8.1 ELECTRICAL DIAGRAM

8.2 TROUBLESHOOTING - ERROR CODES

CHAPTER 8: TROUBLESHOOTING

ERROR CODE DESCRIPTION CLASS LEVEL SOLUTIONS

0x0140 Incline motor fail. B 1. Reconnect the incline motor.

2. Check the incline motor connection to the elevation rack.

3. Replace the incline motor.

0x0141 Motor over temperature. B 1. Check the amp draw of the treadmill

with a load. Change the deck or running belt if a high amp draw is present.

2. Adjust the tension of the running belt if needed.

3. Make sure that the base frame fan is running.

4. Replace the motor.

0x01A0 Incline motor is disconnected. C 1. Reconnect the incline motor.

2. Check the incline motor connection to the elevation rack.

3. Replace the incline motor.

0x01A8 Motor is over current. C 1. Check the amp draw of the treadmill

with a load. Change the deck or running belt if a high amp draw is present.

2. Adjust the tension of the running belt if needed.

3. Make sure that the base frame fan is running.

4. Replace the motor.

0x02A0 Speed sensor disconnected or

failed

C 1. Reconnect the speed sensor to the

LCB.

2. Clean the speed sensor and optic disc.

3. Replace the speed sensor.

4. Replace the LCB.

0x02AA Motor over limited current. C 1. Reconnect the speed sensor to the

LCB.

2. Clean the speed sensor and optic disc.

3. Replace the speed sensor.

4. Replace the LCB.

0x04A0 No communication between the

console and the motor control board.

C 1. Check the console cable for pinches

or cuts. Replace if necessary.

2. Replace the console.

3. Replace the LCB.

CHAPTER 8: TROUBLESHOOTING

8.3 TROUBLESHOOTING - HEART RATE ISSUES

HEART RATE FUNCTION DOES NOT WORK OR IS READING INCORRECTLY

POSSIBLE CAUSES:

1) The chest strap being used is not making good contact with the user's chest.

2) The chest strap is at a low battery status.

3) The chest strap is damaged.

4) The HR grips are damaged.

5) The HR board is damaged.

6) The UCB is damaged.

SOLUTION:

1) Recenter the chest strap below the user's pectoral muscle (Figure A) and check again.

2) Replace the battery in the chest strap.

3) Replace the chest strap.

4) If there is no HR present, replace the HR grips.

5) If there is a HR present but it is much higher than normal, replace the HR board.

6) If replacing the HR grips and board does not resolve the issues, replace the console.

FIGURE A

NO RECEPTION ON THE TV OR IT IS BLURRY

POSSIBLE CAUSES:

1) The coax signal is not being sent strongly enough for good TV reception.

2) The coax cable is pinched or installed incorrectly.

3) The TV is defective.

SOLUTION:

1) Check that the TV is programed correctly by following the instructions in Section 10.4.

2) Test the coax signal from the wall by plugging it into a known working TV.

3) Remove any coax cable splitters and reattach the cable to the treadmill. If this resolves the issue, an amplifier may be needed on for the coax signal.

4) Check the coax cable connections at the treadmill (3 locations, Figures A-C).

5) Attach the coax cable from the wall directly into the coax connector in the console shown in Figure C. If this resolves the issue, replace the internal coax cable in the treadmill.

6) If all other issues have been eliminated, replace the console.

FIGURE A FIGURE B

FIGURE B

8.4 TROUBLESHOOTING - TV RECEPTION ISSUES

CHAPTER 8: TROUBLESHOOTING

9.1 PLASTIC SHROUD REMOVAL

1) Remove the 2 screws holding the front shroud to the frame using a 6 mm Allen wrench (Figures A).

2) The shroud is velcroed to the frame, so you will have to pull up with some force (Figure B).

3) Figure C shows the motor area with the cover removed.

4) NOTE: When reinstalling the motor cover, be sure to tuck the sides in so they do not bow outward (Figure D).

FIGURE A FIGURE B

FIGURE C

CHAPTER 9: PART REPLACEMENT GUIDE

FIGURE D

9.2 REAR ROLLER REPLACEMENT

1) Remove one of the rear end caps using a Phillips screwdriver (Figure A).

2) Remove both roller adjustment screws using an 8 mm Allen wrench (Figure B).

3) Remove the rear roller from the running belt (Figures C & D).

4) Reverse Steps 1-3 to install a new roller.

5) Test the treadmill for function as outlined in Section 9.22.

FIGURE A

FIGURE B

FIGURE C FIGURE D

CHAPTER 9: PART REPLACEMENT GUIDE

9.3 DECK REMOVAL

1) Remove the front shroud as outlined in Section 9.1.

2) Remove the four deck screws using a 5 mm Allen wrench (Figure A).

3) Remove the deck from the running belt (Figures B & C).

4) Be careful not to pinch fingers during removal / installation of deck board.

5) Deck is waxed on both sides so the opposite side surface may be usable.

6) New deck surfaces must ALWAYS be matched to a new running belt.

7) Test the treadmill for function as outlined in Section 9.22.

FIGURE A FIGURE B

FIGURE C

CHAPTER 9: PART REPLACEMENT GUIDE

9.4 DECK CUSHION REPLACEMENT

1) Remove the deck as outlined in Section 9.3.

2) Holding the bolt with a 5 mm Allen wrench, loosen the nut with a 13 mm socket (Figure A & B).

3) For the rear cushion, hold the cushion and remove the 13 mm nut (Figure C).

4) Reverse Steps 1-3 to install new deck cushions.

5) Test the treadmill for function as outlined in Section 9.22.

FIGURE A FIGURE B

FIGURE C

9.5 FRONT ROLLER REPLACEMENT

CHAPTER 9: PART REPLACEMENT GUIDE

1) Remove the front shroud as outlined in Section 9.1.

2) Using a hook or loop of wire, remove the spring from the drive belt tensioner. The tensioner should now pivot away from the drive belt (Figure A).

3) Loosen the rear roller screws to remove tension from the running belt.

4) Remove the front roller mounting screws using an 8 mm Allen wrench (Figures B & C).

5) Remove the drive belt from the front roller and remove the roller from the running belt (Figure D).

6) Reverse Steps 1-4 to install a new roller.

7) Test the treadmill for function as outlined in Section 9.22.

FIGURE A

FIGURE B

FIGURE C

FIGURE D

CHAPTER 9: PART REPLACEMENT GUIDE

9.6 RUNNING BELT REPLACEMENT

1) Remove the front shroud as outlined in Section 9.1.

2) Remove the rear roller as outlined in Section 9.2.

3) Remove the deck as outlined in Section 9.3.

4) Remove the front roller as outlined in Section 9.5.

5) Remove the running belt and replace it with a new belt (Figures A & B). NOTE: New running belts should ALWAYS be installed on a new deck surface (deck should either be flipped or replaced to gain a new surface).

6) Reverse Steps 1-5 to install a new running belt.

7) Test the treadmill for function as outlined in Section 9.22.

FIGURE A

FIGURE B

9.7 SIDE RAIL REPLACEMENT

CHAPTER 9: PART REPLACEMENT GUIDE

1) Remove the rear end cap using a Phillips screwdriver (Figure A).

2) Loosen the four screws under the frame using a 5 mm Allen wrench (Figure B).

3) Slide the rail off the back of the treadmill (Figures C & D).

4) Reverse Steps 1-3 to install a new side rail.

5) After reinstalling the side rail, make sure the rear end cap is on first before tightening the screws for proper gap spacing.

6) Be careful not to over tighten the screws, or they will poke through the top of the side rail.

FIGURE A FIGURE B

FIGURE DFIGURE C

CHAPTER 9: PART REPLACEMENT GUIDE

9.8 RELIANCE BOX REPLACEMENT

1) Turn off power and disconnect the cord from the machine.

2) Remove the front shroud as outlined in Section 9.1.

3) Remove the 7 wire connections to the reliance box (Figures A & B).

4) Remove the 4 screws holding the reliance box to the base frame (Figure C).

5) Remove the reliance box (Figure D).

6) Reverse Steps 1-5 to install a new reliance box.

7) Test the treadmill for function as outlined in Section 9.22.

FIGURE A FIGURE B

FIGURE C

FIGURE D

9.9 MOTOR REPLACEMENT

CHAPTER 9: PART REPLACEMENT GUIDE

1) Turn off power to the treadmill and disconnect the power cord.

2) Remove the front shroud as outlined in Section 9.1.

3) Release the drive belt tensioner spring (Figure A).

4) With the spring released, rotate the tensioner to relieve tension on the drive belt and walk the drive belt off of the motor pulley (Figures B & C).

5) Disconnect the motor cables from the reliance box and choke and cut any tie straps holding them in place (Figures D & E).

6) Disconnect the motor ground wire from the ground prong on the base frame and cut any tie straps holding the ground wire in place (Figure F).

7) Using an 8 mm Allen wrench, remove the four motor mounting screws (Figure G).

8) Lift the motor away from the treadmill (Figure H).

9) Reverse Steps 1-8 to install a new motor.

10) Test the treadmill for function as outlined in Section 9.22.

FIGURE A

FIGURE B

FIGURE C

FIGURE D

CHAPTER 9: PART REPLACEMENT GUIDE

FIGURE E

FIGURE F

FIGURE G FIGURE H

9.9 MOTOR REPLACEMENT - CONTINUED

FIGURE A

1) Turn off power to the treadmill and disconnect the power cord.

2) Remove the front shroud as outlined in Section 9.1.

3) Release the drive belt tensioner spring (Figure A).

4) With the spring released, rotate the tensioner to relieve tension on the drive belt and walk the drive belt off of the motor pulley (Figures B & C).

5) Loosen the rear roller screws to relieve tension on the running belt (Figure D).

6) Remove the two 8 mm front roller screws (Figures E & F).

7) Lift the roller and remove the old drive belt (Figure G).

8) Reverse Steps 1-7 to install a new drive belt. NOTE: After installing a new belt, check it for correct alignment to the motor pulley before setting the tensioner in place.

9) Test the treadmill for function as outlined in Section 9.22.

9.10 DRIVE BELT REPLACEMENT

FIGURE B

FIGURE C

CHAPTER 9: PART REPLACEMENT GUIDE

9.10 DRIVE BELT REPLACEMENT

FIGURE D FIGURE E

FIGURE F FIGURE G

CHAPTER 9: PART REPLACEMENT GUIDE

FIGURE A FIGURE B

FIGURE C

1) Turn off power to the treadmill and disconnect the power cord.

2) Remove the front shroud as outlined in Section 9.1.

3) Remove the 2 screws holding the choke in place, unplug the choke and remove it (Figures A & B).

4) Remove the pulley from the left side of the motor with a 19 mm socket (Figures C & D). NOTE: You will need to hold the motor shaft in place with a 32 mm wrench.

5) Remove the 3 screws holding the optical disc to the motor and remove it (Figure E).

6) Remove the 3 screws holding the speed sensor to the motor and remove it (Figures G & H).

7) Unwind the plastic coating from the motor wiring and unplug the speed sensor wire from the reliance box (Figure I & J).

8) Reverse Steps 1-7 to install as new speed sensor.

9) Test the treadmill for function as outlined in Section 9.22.

9.11 SPEED SENSOR REPLACEMENT

CHAPTER 9: PART REPLACEMENT GUIDE

9.11 SPEED SENSOR REPLACEMENT - CONTINUED

CHAPTER 9: PART REPLACEMENT GUIDE

FIGURE D

FIGURE F

FIGURE H

FIGURE E

FIGURE G

FIGURE I

9.12 INCLINE MOTOR REMOVAL

CHAPTER 9: PART REPLACEMENT GUIDE

1) Turn off power to the treadmill and disconnect the power cord.

2) Lift the treadmill and support it so that the front wheels are off the floor, or the unit may be tipped on its side (Figure A).

3) Remove the clip from the pin and remove the pin attaching the incline motor to the rack (Figure B & C).

4) Disconnect the incline motor power cable from the reliance box (Figure D).

5) Disconnect the incline motor from the top mounting bracket (Figure E).

6) Lift the incline motor away from the treadmill (Figure F).

7) When installing the new incline motor, make sure to replace the white washers at the top and bottom (Figure G).

8) Test the treadmill for function as outlined in Section 9.22.

FIGURE A

FIGURE B

FIGURE C

9.12 INCLINE MOTOR REMOVAL - CONTINUED

CHAPTER 9: PART REPLACEMENT GUIDE

FIGURE D FIGURE E

FIGURE F FIGURE G

9.13 CONSOLE REPLACEMENT

CHAPTER 9: PART REPLACEMENT GUIDE

1) Turn off power to the treadmill and disconnect the power cord.

2) Remove the 4 screws holding the back of the console to the front and remove the back cover (Figures A & B).

3) Disconnect the 3 wire connections from the console.

4) Remove the four 6 mm screws from underneath the console (Figure C).

5) Remove the console (Figure D).

6) Reverse Steps 1-5 to install a new console.

7) Test the treadmill for function as outlined in Section 9.22.

FIGURE A FIGURE B

FIGURE C FIGURE D

9.14 EMERGENCY STOP SWITCH REPLACEMENT

1) Turn off power to the treadmill and remove the power cord.

2) Remove the console as outlined in Section 9.13.

3) Remove the 2 screws holding the red emergency stop key to the emergency stop frame (Figure A).

4) Remove the 2 screws holding the emergency stop frame to the console frame (Figure B).

5) Using a flat screwdriver, flex the red emergency stop key to remove it from the emergency stop frame (Figures C & D).

6) Disconnect the 2 wires plugged into the back of the emergency stop switch (Figure E).

7) Depress the tabs on the top and the bottom of the emergency stop switch and remove it from the emergency stop frame (Figures F & G).

8) Reverse Steps 1-7 to install a new emergency stop switch. NOTE: If replacing the red emergency stop key, be sure to attach the safety clip string to the red emergency stop key before re-installing it (Figure H).

9) Test the treadmill for function as outlined in Section 9.22.

FIGURE A

FIGURE B

FIGURE C

FIGURE D

CHAPTER 9: PART REPLACEMENT GUIDE

FIGURE E FIGURE F

FIGURE G FIGURE H

9.14 EMERGENCY STOP SWITCH REPLACEMENT - CONTINUED

CHAPTER 9: PART REPLACEMENT GUIDE

9.15 CONSOLE FRAME REPLACEMENT

1) Turn off power to the treadmill and disconnect the power cord.

2) Remove the console as outlined in Section 9.13.

3) Remove the 2 screws on each side holding the console frame to the handlebar frame (Figure A).

4) Remove the console frame from the handlebar frame. NOTE: The console cable wiring will need to be removed from the console frame as it is removed (Figure B).

5) Reverse Steps 1-4 to install a new console frame.

6) Test the treadmill for function as outlined in Section 9.22.

FIGURE A

FIGURE B

CHAPTER 9: PART REPLACEMENT GUIDE

9.16 HEART RATE BOARD REPLACEMENT

1) Turn off power to the treadmill and remove the power cord.

2) Remove the console as outlined in Section 9.13.

3) Remove the console frame as outlined in Section 9.15.

4) Remove the 2 screws holding the emergency stop frame to the console frame (Figure A).

5) Lay the console frame on its face and remove the 7 screws holding the back panel to the console frame and lean the console back out of the way (Figure B).

6) Disconnect the wire connections that go to the heart rate board (Figure C).

7) Remove the 2 screws holding the heart rate board to the console frame and remove it (Figure D).

8) Reverse Steps 1-7 to install a new heart rate board.

9) Test the treadmill for function as outlined in Section 9.22.

FIGURE A FIGURE B

FIGURE C

FIGURE D

CHAPTER 9: PART REPLACEMENT GUIDE

9.17 SPEED OR INCLINE KEYPAD REPLACEMENT

1) Turn off power to the treadmill and remove the power cord.

2) Remove the console as outlined in Section 9.13.

3) Remove the console frame as outlined in Section 9.15.

4) Remove the 2 screws holding the emergency stop frame to the console frame (Figure A).

5) Lay the console frame on its face and remove the 7 screws holding the back panel to the console frame and lean the console back out of the way (Figure B).

6) Disconnect the ribbon cable of the affected keypad (Figures C & D).

7) Peel the keypad up from the front side of the console and remove it.

8) Reverse Steps 1-7 to install a new keypad.

9) Test the treadmill for function as outlined in Section 9.22.

FIGURE A FIGURE B

FIGURE C

FIGURE D

CHAPTER 9: PART REPLACEMENT GUIDE

9.18 HANDLEBAR FRAME REPLACEMENT

CHAPTER 9: PART REPLACEMENT GUIDE

1) Turn off power to the treadmill and remove the power cord.

2) Remove the console as outlined in Section 9.13.

3) Remove the console frame as outlined in Section 9.15.

4) Remove the 3 screws on each side holding the handlebar frame to the console mast (Figure A).

5) Lift the handlebar frame up and away from the console mast (Figure B). NOTE: The console cable wiring will need to be removed from the handlebar frame on the user's right side as it is removed.

6) Reverse Steps 1-5 to install a new handlebar frame.

7) Test the treadmill for function as outlined in Section 9.22.

FIGURE A

FIGURE B

9.19 HEART RATE HANDLEBAR REPLACEMENT

1) Turn off power to the treadmill and remove the power cord.

2) Remove the console as outlined in Section 9.13.

3) Remove the console frame as outlined in Section 9.15.

4) Remove the 3 screws on each side holding the handlebar frame to the console mast (Figure A).

5) Lift the handlebar frame up and away from the console mast (Figure B). NOTE: The console cable wiring will need to be removed from the handlebar frame on the user's right side as it is removed.

6) Remove the screw on each side holding the heart rate handlebar to the handlebar frame (Figure C).

7) Pull the two sides of the handlebar frame away from each other and remove the heart rate handlebar from the handlebar frame.

8) Reverse Steps 1-7 to install a new heart rate handlebar.

9) Test the treadmill for function as outlined in Section 9.22.

FIGURE A

FIGURE B

FIGURE C

CHAPTER 9: PART REPLACEMENT GUIDE

9.20 HEART RATE GRIPS REPLACEMENT

1) Turn off power to the treadmill and unplug the power cord.

2) Use a flat screwdriver to pry off the bottom heart rate grip plate (Figure A).

3) Unplug the bottom heart rate grip plate and remove it (Figure B).

4) Remove the 2 screws holding the lower plastic heart rate grip to the upper plastic heart rate grip (Figure C).

5) Split apart the 2 halves of the heart rate grip and remove the bottom half (Figure D).

6) Unplug the top heart rate grip plate and remove the heart rate grip.

7) Reverse Steps 1-6 to install new heart rate grips.

8) Test the treadmill for function as outlined in Section 9.22.

FIGURE A FIGURE B FIGURE C

FIGURE D FIGURE E

1) Turn off power to the treadmill and remove the power cord.

2) Remove the console as outlined in Section 9.13.

3) Remove the console frame as outlined in Section 9.15.

4) Remove the handlebar frame as outlined in Section 9.18.

5) Remove the front shroud as outlined in Section 9.1.

6) Remove the 4 screws holding the console mast to the base frame (Figure A).

7) Remove the console mast. NOTE: You will need to pull the console cable wiring through the hole in the bottom of the right side console mast (Figure B).

8) Reverse Steps 1-7 to install a new console mast. NOTE: Be sure to run the console cable wiring through the right side console mast prior to mounting it to the base frame.

9) Test the treadmill for function as outlined in Section 9.22.

FIGURE A

FIGURE B

9.21 CONSOLE MAST REPLACEMENT

CHAPTER 9: PART REPLACEMENT GUIDE

ONCE THE TREADMILL OR REPLACEMENT PART IS FULLY INSTALLED AND

ASSEMBLED AND PROPERLY PLACED ON THE FLOOR, USE THE FOLLOWING

INSTRUCTIONS TO SETUP AND TEST THE MACHINE:

1) If the treadmill was just assembled or if any electronic component has been replaced (including if the console cable is unplugged for any reason), the treadmill MUST be auto calibrated. Refer to the procedure in Section 3.4.

2) If the treadmill was just assembled or if the running belt, deck, or rollers are replaced, center the running belt. Refer to the procedure in Section 3.5.

3) Once Auto Calibration has been run and the running belt is centered, press GO on the display. Listen for any odd noises or squeaks.

4) Press the INCLINE UP key until the treadmill is raised to the maximum incline, then lower back down to the minimum incline. Listen for any odd noises or squeaks during this procedure.

5) Press the SPEED UP key until the treadmill is raised to the maximum speed, then lower back down to the minimum speed. Listen for any odd noises or squeaks during this procedure.

6) Grasp the heart rate grips to check for proper heart rate response.

7) Press and release the Emergency Stop to return to normal operation.

9.22 TESTING THE TREADMILL

CHAPTER 9: PART REPLACEMENT GUIDE

CHAPTER 10: TREADMILL SPECIFICATIONS AND ASSEMBLY GUIDE

10.1 TREADMILL SPECIFICATIONS

FEATURES

Deck Type Ultimate Hard-Wax reversible 1" deck

Belt Type Habisat - 2 ply commercial grade

Running Area 60" x 20"

Deck Step Height 7.5"

Cushion System Ultimate Deck Cushioning System

Incline Range 0-15%(700lb.thrustinclinemotor)

Speed Range 0.5 - 12 mph / 0.8 - 20 km/h

Contact HR Sensors Yes

Telemetric HR Receiver Yes

Transport Wheels Yes

DRIVE SYSTEM

Motor JID 3.2 hp DC Drive

Motor Controller Johnson DC Drive

CONSOLE

Display Type 7" LCD

Display Feedback Time, Distance, Calories, Calories per Hour, Speed, Incline,

Pace, Heart Rate, METs, Watts, and Profile.

Workouts Manual, Rolling Hills, Fat Burn, 5K, Target HR, Gerkin Protocol,

One-Button Quick Start Ye s

CSAFE, FitLinxx Ready No

Pause Function Ye s

On-the-fly Program Change Ye s

Integrated Vista Clear Digital Ready Television Yes

Manager Mode Resettable defaults with accumulated time and distance.

TECH SPECS

Overall Dimensions 84"L x 33.25"W x 52"H

Maximum User Weight 350 lbs / 159 kg

Weight 346 lbs / 157 kg

Shipping Weight 349 lbs / 158 kg

Electrical Requirements 120 Volt 20 Amp Dedicated Circuit required with a non-looped

ground.

10.2 FASTENERS AND ASSEMBLY TOOLS

CHAPTER 10: TREADMILL SPECIFICATIONS AND ASSEMBLY GUIDE

FRAME SET

PART # PART NAME DIAGRAM SPECIFICATION QUANTITY COLOR

11 Hex Head Cap Screw M8 x 1.25P x 25L 8 Blue

12 Flat Washer 8.2 x 19 2.0t 8 Blue

13 Hex Head Cap Screw M8 x 1.25P x 15L 6 Black

14 Button Head Screw M8 x 1.25P x 25L 6 White

15 Flat Washer 8.2 x 19 x 2.0t 6 White

CONSOLE SET

PART # PART NAME DIAGRAM SPECIFICATION QUANTITY COLOR

41 Hex Head Cap Screw M8 x 1.25P x 40L 4 Yellow

10.3 ASSEMBLY INSTRUCTIONS

ATTENTION

After assembly and installation is complete, the treadmill will need to be calibrated using the auto-calibration procedure outlined in Section 3.4.

DO NOT stand on the belt while the auto-calibration sequence is in progress.

Prior to assembling the treadmill, unpack all of the contents of the box and make sure that all necessary components are present. Review the contents of the hardware package for completeness. Contact Matrix customer service at 866.693.4863 to report any missing items.

ASSEMBLY INSTRUCTIONS

Please make sure that the power cord is not plugged into the wall outlet while completing the following procedure. To ensure correct assembly of the treadmill, carefully read and follow these steps:

Remove the motor cover(s) and set aside. The motor cover(s) need to be removed to gain access to the motor compartment so that wire harness connections can occur.

Open Blue Assembly Bag. Assemble both the left and right console masts to the treadmill base using item 11 hex head cap screw and

item12atwasher.Threadtheconsolecablethroughtheright

console mast as you attach it.

CHAPTER 10: TREADMILL SPECIFICATIONS AND ASSEMBLY GUIDE

10.3 ASSEMBLY INSTRUCTIONS - CONTINUED

CHAPTER 10: TREADMILL SPECIFICATIONS AND ASSEMBLY GUIDE

Open Black & White Assembly Bag. Assemble the HR handlebar to the left and right handlebars using item 14 - hex head cap screw. Fasten the contact HR handlebar assembly to the console masts using item 15 - button head screw and item 12 - flat washer.

Pull the HR wires through the handlebar using the wire pull. Pull the mast wire through the handlebar.

Assembly tip: Look at the labels on the HR wire coming from the HR handlebar to ensure that contact with the left and right handlebars are assembled in the proper orientation.

10.3 ASSEMBLY INSTRUCTIONS - CONTINUED

CHAPTER 10: TREADMILL SPECIFICATIONS AND ASSEMBLY GUIDE

Open Black Assembly Bag. Assemble the console frame to the handlebars using item 14 - hex head cap screw. Be sure to route the console cables down the console mast and connect the HR handlebar wires. Make all appropriate wire connections within the motor compartment.

NOTE: For the T1xe, only two connections need to be made in the motor compartment.

Open Yellow Console Assembly Bag. Make the appropriate color coded wire connections to the faceplate then assemble to the console frame using item 41 - hex head cap screw.

CHAPTER 10: TREADMILL SPECIFICATIONS AND ASSEMBLY GUIDE

10.3 ASSEMBLY INSTRUCTIONS - CONTINUED

Open Green Assembly Bag. Install the power cord and assemble item 18 power cord holder with item 22 button head screw. If your hardware pack is missing item 22, check to see if the screws are already assembled on the treadmill.

Replace the motor cover(s) and power the treadmill on. The power button is located next to the power cord inlet.

1) Press ENTER, 1, 0, 0, 1, ENTER on the number keypad on the upper display and Manager Mode will appear on the display.

2) Press the key next to TV (Figure A), and then press the key next to CHANNEL SCAN (Figure B).

3) Press the - key on the number keypad and a Menu will appear on the TV (Figure C).

4) Use the volume keys to move horizontally in the Menu and the channel keys to move up or down. NOTE: You must press buttons quickly in the Menu or it will minimize within 5 seconds.

5) Move the cursor over to Channel on the top right of the Menu (Figure D), and go down to CHANNEL SCAN, use the volume button to select it (Figure E).

6) Move the cursor down to START TO SCAN and use the volume button to select it (Figure F).

7) If the channels are now coming in clearly, press the BACK key to return to normal operation (Figure G).

8) If the channels still are not coming in, or are showing in black and white, return to CHANNEL SCAN, and then change the CABLE SYSTEM to match your incoming cable frequency (Figure H). Re select START TO SCAN once this has been changed.

9) If the channels are still not coming in clearly, refer to the TV Troubleshooting in Section 8.4.

10.4 TV PROGRAMMING INSTRUCTIONS

FIGURE A

FIGURE B

FIGURE C FIGURE D

CHAPTER 10: TREADMILL SPECIFICATIONS AND ASSEMBLY GUIDE

FIGURE E

FIGURE F

FIGURE G FIGURE H

10.4 TV PROGRAMMING INSTRUCTIONS - CONTINUED

CHAPTER 10: TREADMILL SPECIFICATIONS AND ASSEMBLY GUIDE

CHAPTER 11: SOFTWARE UPGRADE GUIDE

11.1 SOFTWARE UPGRADE INSTRUCTIONS

1) Copy three software files (T1xe deploy.cab, io.txt, and update.config) onto a USB drive.

2) Turn on the power to the treadmill, wait until the standby picture has been cleared (Figure A).

3) Insert the USB drive into the Reprogram Port in the back of the console back cover (Figure B).

4) The upgrade procedure will run automatically (Figure C).

5) When the update is complete, the display will prompt to remove the USB drive (Figure D).

6) Power should cycle automatically once the USB drive is removed. Once the unit powers back up, test for function as outlined in Section 9.22.

FIGURE A FIGURE B

FIGURE C FIGURE D

NOTES

MATRIX FITNESS SYSTEMS CORP.

1610 LANDMARK DRIVE COTTAGE GROVE WI 53527 USA

TOLL FREE 866.693.4863

www.matrixfitness.com

FAX 608.839.1717

REV. 1

Matrix T1XE-01 Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual