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R7XE-04
User Manual
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Matrix R7XE-04 User Manual

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R7XE-04 BIKE
SERVICE MANUAL
TABLE OF CONTENTS
CHAPTER 1: SERIAL NUMBER LOCATION ................................................................... 1
CHAPTER 2: IMPORTANT SAFETY INSTRUCTIONS
2.1 Read and Save These Instructions ........................................................................... 3
2.2 Electrical Requirements ............................................................................................ 4
CHAPTER 3: PREVENTATIVE MAINTENANCE
3.1 Recommended Cleaning Tips ................................................................................... 5
3.2 Check for Damaged Parts ......................................................................................... 5
3.3 Care and Maintenance Instructions .......................................................................... 6
3.4 Touch Screen Care & Cleaning.................................................................................. 7
CHAPTER 4: CONSOLE OVERLAY AND WORKOUT DESCRIPTION
4.1 Console Description .................................................................................................. 8
4.2 Workout Setup Steps ................................................................................................. 9
CHAPTER 5: MANAGER MODE
5.2 Manager Mode - About Tab ........................................................................................ 11
CHAPTER 6: ENGINEERING MODE
CHAPTER 7: SERVICE MODE
CHAPTER 8: TROUBLESHOOTING
8.3 LCB1 Wiring Connection ............................................................................................ 29
8.6 Troubleshooting - Error 0248 ..................................................................................... 32
TABLE OF CONTENTS
CHAPTER 9: PART REPLACEMENT GUIDE
9.1 Console Replacement ..................................................................................................... 44
9.2 Handlebar Replacement ................................................................................................ 45
9.3 Cup Holder Replacement .............................................................................................. 46
9.4 Keypad / Overlay Replacement ...................................................................................... 47
9.5 Console Mast Replacement............................................................................................ 49
9.6 Seat Pad Replacement ................................................................................................... 50
9.7 Back Pad Replacement .................................................................................................. 51
9.8 HR Handlebar Replacement ........................................................................................... 52
9.9 HR Grips Replacement ................................................................................................... 53
9.10 Upper Seat Frame Replacement ................................................................................... 54
9.11 Lower Seat Frame Replacement .................................................................................... 55
9.12 Seat Adjustment Handle Replacement........................................................................... 57
9.13 Rear Shrouds Replacement .......................................................................................... 58
9.14 Pedal Replacement ........................................................................................................ 59
9.15 Front Shroud Replacement............................................................................................. 60
9.16 Lower Control Board Replacement ................................................................................ 61
9.17 Battery Replacement ...................................................................................................... 62
9.18 Drive Belt Replacement .................................................................................................. 63
9.19 Generator Belt Replacement .......................................................................................... 64
9.20 Generator Replacement.................................................................................................. 65
9.21 Pulley Axle Set Replacement ......................................................................................... 66
9.22 Crank Axle Set Replacement .......................................................................................... 68
9.23 Testing the Bike ............................................................................................................... 69
CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE
10.1 R7xe-04 Bike Specifications ....................................................................................... 70
10.2 Fasteners and Assembly Tools ................................................................................... 71
10.3 Assembly Instructions ................................................................................................ 72
10.4 Adjusting the Pedal Straps and Seat .......................................................................... 76
10.5 Leveling the Bike ......................................................................................................... 77
10.6 TV Programming Instructions ..................................................................................... 78
CHAPTER 11: SOFTWARE UPGRADE GUIDE
11.1 Software Upgrade Procedure ..................................................................................... 80
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1.1 SERIAL NUMBER LOCATION
CHAPTER 1: SERIAL NUMBER LOCATION
A serial number plate is located below the bottom of the console mast beneath a rubber boot. There is also a serial number tag on the middle of the main frame pointed towards the floor.
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CHAPTER 1: SERIAL NUMBER LOCATION
1.1 SERIAL NUMBER LOCATION - CONTINUED
CONSOLE SERIAL NUMBER LOCATION
CONSOLE SERIAL NUMBER LOCATION
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CHAPTER 2: IMPORTANT SAFETY INSTRUCTIONS
2.1 READ AND SAVE THESE INSTRUCTIONS
To ensure your safety and protect the equipment, read all instructions before operating the MATRIX R7xe-04 Bike.
To ensure proper use of the Matrix R7xe-04 Bike, make sure that all users read this manual. Remind the users that before undertaking any fitness program, they should obtain complete physical examinations from their physicians. If, at any time while exercising, the user experiences dizziness, pain, or shortness of breath, nausea or feels faint, he or she must stop immediately.
* This bike is only to be used for its intended purpose described in this manual. Do not use attachments that have not been recom­mended by Matrix.
* Never drop or insert objects into any opening. Keep hands away from moving parts. If the item cannot be reached, contact a Matrix authorized dealer for assistance.
* Never operate the unit if it is damaged, not working properly, when it has been dropped, or has been dropped in water.
* Keep hands and feet clear at all times from moving parts to avoid injury.
* Do not use this product outdoors, near swimming pools or in areas of high humidity.
* Do not operate where aerosol (spray) products are being used or when oxygen is being administered.
* Do not use this product in bare feet. Do not wear shoes with heels, leather soles, cleats, or spikes while exercising.
CAUTION! If you experience chest pains, nausea, dizziness, or shortness of breath, stop exercising immediately and con sult your physician before continuing.
CAUTION! Any changes or modifications to this equipment could void the product warranty.
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* Do not remove the side covers. Service should only be done by an authorized service technician.
* Close supervision is necessary when used near children, invalids, or disabled people.
* When the bike is in use, young children and pets should be kept at least 3 meters / 10 feet away.
* Assemble and operate the bike on a solid, level surface.
* Never face backward while using the Matrix R7xe-04 Bike.
* Use the stationary handlebars when mounting or dismounting the bike.
* Do not wear clothing that might catch on any moving parts of this bike.
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CHAPTER 2: IMPORTANT SAFETY INSTRUCTIONS
2.2 ELECTRICAL REQUIREMENTS
The Matrix 7xe Series Recumbent Bike is designed to be self powered. NOTE: If an add on TV (using a bracket) or Virtual Active is added to the unit, it must be plugged in, or the TV and Virtual Active will not operate correctly. If the Bike will be plugged in, follow the requirements below.
MATRIX DEDICATED CIRCUIT/ELECTRICAL REQUIREMENT INFO
All Matrix Bikes require the use of a 15 amp or 20 amp “dedicated circuit,” with a non-looped (isolated) neutral/ground, for the power requirement. Quite simply this means that each outlet you plug Bikes into should not have anything else running on that same circuit besides other Bikes (up to 3 per 15 amp circuit and 4 per 20 amp circuit). The easiest way to verify this is to locate the main circuit breaker box, and turn off the breaker(s) one at a time. Once a breaker has been turned off, the only thing that should not have power to it are the Bikes in question. No lamps, vending machines, fans, sound systems, or any other item should lose power when you perform this test.
Non-looped (isolated) neutral/grounding means that each circuit must have an individual neutral/ground connection coming from it, and terminating at an approved earth ground. You cannot “jumper” a single neutral/ground from one circuit to the next.
In addition to the dedicated circuit requirement, the proper gauge wire must be used from the circuit breaker box, to each outlet that will have the maximum number of units running off of it. If the distance from the circuit breaker box, to each outlet, is 100 ft or less, then 12 gauge wire may be used. For any distance greater than 100 ft from the circuit breaker box to the outlet, 10 gauge wire must be used.
For your safety and Bike performance, the ground on this circuit must be non-looped. Please refer to NEC article 210-21 and 210-23. Your Bike is provided with a power cord with a plug listed below and requires the listed outlet. Any alterations of this power cord could void all warranties for this product. Multiple Bikes can be powered on one dedicated circuit. (3 units per 15 Amp and 4 units per 20 Amp dedicated circuit.)
GROUNDING INSTRUCTIONS:
The Matrix R7xe-04 Recumbent Bike must be grounded. If it should malfunction or break down, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. The Bike is equipped with a cord having an equipment grounding conductor and a grounding plug. The plug must be plugged into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances. If the user does not follow these grounding instructions, the user could void the Matrix limited warranty.
DANGER: Improper connection of the equipment grounding conductor can result in the risk of electric shock. Check with a qualified electrician if the user is in doubt as to whether the product is properly grounded. Do not modify the plug provided with the product if it will not fit the outlet, have a proper outlet installed by an electrician.
CONSOLE POWER
The Matrix Recumbent Bike console has a battery that makes it self powered. This means that even if the unit is not plugged in, the console may still have power for up to 12 hours. If the console power needs to be reset or turned off, press and hold the CHANNEL UP and CHANNEL DOWN keys for 3-5 seconds until the console turns off. The console power will also need to be reset if settings are changed in Manager, Engineering, or Service Modes.
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CHAPTER 3: PREVENTATIVE MAINTENANCE
3.1 RECOMMENDED CLEANING TIPS
In order to maximize life span, and minimize down time, all Matrix Fitness Equipment requires regularly
scheduled cleaning.
YOU WILL NEED:
- Mild dish soap and water mixture in a spray bottle (10:1 water to soap ratio).
- Lint free 100% cotton cleaning cloths or Microfiber cleaning cloths.
- Vacuum / Shop Vac with extendable hose and soft brush attachment.
- Computer screen or LED / LCD cleaner.
- Corrosion Block (available from Matrix - part # ZMS4001374).
DAILY:
1. Wipe down the unit after each use with a mild dish soap and water mixture. NOTE: Spray the soap / water mixture onto the cloth. NEVER spray directly onto the equipment. We recommend that you do NOT allow customers to use spray bottles to clean the equipment. If the cleaner is sprayed directly on the equipment or over spray is present, it may cause your equipment to rust and / or cause damage to con sole overlays.
2. With a clean dry 100% lint free cloth and water / soap mixture, wipe any dust or dirt from the out of the seat wheel track (Figure A).
WEEKLY:
1. With a clean dry 100% lint free cloth and water / soap mixture, wipe down the entire frame so it is free of dust, dirt, and sweat.
2. With a clean dry 100% lint free cloth and water / soap mixture, wipe down the entire console area including the hand grips and hand rails.
3. Use a computer screen cleaner or LCD / LED to clean the touch portion of the console (see Section 3.4).
MONTHLY:
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1. Vacuum under and around the Bike. If you need to move it, unplug the unit first.
2. Apply Corrosion Block to the metal part of the iPod cable.
FIGURE A
3.2 CHECK FOR DAMAGED PARTS
DO NOT use any equipment that is damaged or has worn or broken parts. Use only replacement parts supplied by Matrix Fitness Systems.
MAINTAIN LABELS AND NAMEPLATES. Do not remove labels for any reason. They contain important information. If unreadable or missing,
contact Matrix Fitness Systems for a replacement. 1-866-693-4863, www.matrixfitness.com
MAINTAIN ALL EQUIPMENT Preventative maintenance is the key to smooth operating equipment. Equipment needs to be inspected at regular intervals. Defective components must be replaced immediately. Improperly working equipment must be kept out of use until it is repaired. Ensure that any person(s) making adjustments or performing maintenance or repair of any kind is qualified to do so. Matrix Fitness Systems will provide service and maintenance training at our corporate facility upon request or in the field if proper arrangements are made.
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CHAPTER 3: PREVENTATIVE MAINTENANCE
3.3 CARE AND MAINTENANCE INSTRUCTIONS
In order to maximize life span, and minimize down time, all MATRIX equipment requires regular cleaning, and maintenance items performed on a scheduled basis. This section contains detailed instructions on how to perform these items and the frequency of which they should be done. Some basic tools and supplies will be necessary to perform these tasks which include (but may not be limited to):
* Metric Allen wrenches * #2 Phillips head screwdriver * Adjustable wrench * Commercial Pedal wrench (available from Matrix - part # ZMS4001254)
You may periodically see addendums to this document, as the Matrix Technical Support Team identifies items that require specific attention, the latest version will always be available on the Matrix web site at www.matrixfitness.com.
DAILY MAINTENANCE ITEMS
1) Look and listen for loose fasteners, unusual noises, and any other indications that the equipment may be in need of service.
2) Attempt to wobble the unit from side to side and front to back. Level if needed (see Section 10.5).
WEEKLY MAINTENANCE ITEMS
1) Check the pedal straps for damage.
2) Clean the grooves on the foot pedals.
MONTHLY MAINTENANCE ITEMS
1) Frequently vacuum the floor beneath the unit to prevent the accumulation of dust and dirt which can affect the smooth operation of the unit.
2) Check that the pedal and crank assembly are tight with no free play or wobble in them. Make sure to use a commercial grade pedal wrench to get the pedals as tight as possible.
3) Check the condition of the seat upholstery. Make sure that the seat adjustment mechanism is operating correctly.
4) Check the seat for looseness. Tighten the seat rollers if needed (see Section 8.13).
YEARLY MAINTENANCE ITEMS
1) Remove the front shrouds and check the belt for damage, alignment, and proper tension.
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CHAPTER 3: PREVENTATIVE MAINTENANCE
3.4 TOUCH SCREEN CARE & CLEANING
TOUCH SCREEN CARE AND CLEANING
* The touch screen requires very little maintenance. We recommend that you periodically clean the touch screen surface with a clean dry 100% lint free cloth and water / soap mixture or a computer or LCD / LED screen cleaner.
* It is very important to avoid using any other chemical on the touch screen.
* Always dampen the cloth and clean the screen. Do not spray the water / soap mixture on the screen itself, the drips can seep into the display or stain the bezel.
* After cleaning, make sure the surface is dry. There should not be any left over solvent to seep into the display.
* It is very important to handle the touch screen with care. Do not use excessive force when cleaning.
* Do not use any sharp materials to clean the touch screen surfaces.
* Do not use high pressure air, water, or steam to clean the touch screen surface.
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CHAPTER 4: CONSOLE OVERLAY AND WORKOUT DESCRIPTION
4.1 CONSOLE DESCRIPTION
The R7xe-04 has a fully integrated touch screen display. All information required for workouts is explained on screen. Exploration of the interface is highly encouraged. The information explaining how to program for various workouts will give an explanation about the contents of each screen.
GO: One touch Start.
STOP: Ends workout and shows workout summary data.
COOL DOWN:
Workouts 19 minutes and shorter will have a cool down length of 2 minutes. Workouts 20 minutes and longer will have a cool down length of 5 minutes.
(displayed on-screen during workout): Puts unit into Cool Down mode. Cool Down time is dependent on the length of the workout.
R7XE-04 ENTERTAINMENT ZONE
iPOD®: Will take the user directly to the iPod screen to allow for iPod control and playlist selection.
VOLUME UP / DOWN: Adjusts the volume output through the headphone jack of the integrated console TV or iPod output.
NUMBER KEYPAD: Allows for easy TV channel selections.
CHANNEL UP / DOWN: Allows for channel selection.
DISPLAY MODE: Allows user to cycle through console display options, iPod, TV, or profile display.
LAST CHANNEL: Allows the user to cycle between the current channel and the previous channel viewed.
CC/MUTE:
Mutes sound and turns closed captioning on or off.
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CHAPTER 4: CONSOLE OVERLAY AND WORKOUT DESCRIPTION
4.2 WORKOUT SETUP STEPS
To set up a workout, press the touch screen over the program you would like to use and then follow the prompts to begin your workout.
GO - Press to immediately begin a workout. Workout, resistance level, and time will automatically go to default settings. Pressing GO will not
prompt user for age, weight, or level settings.
MANUAL - Manual allows the user to input more information while defining their own workout. Calorie expenditure will be more accurate when
inputting information in Manual than by pressing GO.
FAT BURN - Fat burn is a level based program that is designed to help users burn fat through various resistance level changes.
ROLLING HILLS - The Rolling Hills program is a level based program that automatically adjusts the resistance level to simulate real terrain.
INTERVALS - The Intervals program is a level based program that automatically adjusts the resistance of the machine from low to high
intensity settings at regular intervals.
RANDOM - Random is a level based workout that randomly adjusts the resistance of the machine.
TARGET HEART RATE - The Matrix R7xe-04 bike comes with standard digital contact heart rate sensors and are POLAR telemetry
compatible. The heart rate control workout mode allows the user to program their desired heart rate zone, and the bike will automatically adjust the level based upon the user's heart rate. The heart rate zone is calculated using the following equation: (220-Age)8%=target heart rate zone. The user must wear a POLAR telemetric strap or continually hold onto the contact heart rate grips for this workout.
Locate the metal sensors on the handlebars of the bike. Notice that there are two separate pieces of metal on each grip. You must be making contact with both pieces of each grip to get an accurate heart rate reading. You can grab these sensors in any program to view your current heart rate.
FITNESS TEST -The Cooper Fitness Test measures cardiovascular fitness and proves an estimated sub-maximal VO2 result. It is based on
power output according to ACSM standards and was developed by the Cooper Institute© (www.cooperinstitute.org). User RPMs must remain between 60-80 RPM during the test. The test will end when the user can no longer maintain this speed. Use of a heart rate strap is optional but provides more data.
The test starts at a low intensity level and gradually increases in intensity (difficulty) every 2 minutes. As it increases, the user must maintain 60-80 RPM to advance to the next level. The test could take upwards of 30+ minutes for very fit individuals. Once the test ends a recovery period (cool down) will begin and the user's results are calculated and displayed. Results are based on the number of stages completed. Incline will not be adjustable during the test.
STAGE COMPLETE:
1 Well Below Average 2 Well Below Average 3 Below Average 4 Below Average 5 Average 6 Average 7 Above Average 8 Above Average 9+ Well Above Average
CONSTANT WATTS - Constant Watts is a unique program that allows you to vary your cadence or RPM and the bike's resistance level will
adjust accordingly to your selected goal. The quicker you pedal, the less resistance for the goal selected.
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CHAPTER 5: MANAGER MODE
5.1 MANAGER MODE OVERVIEW
The Manager's Custom Mode allows the club owner to customize the bike for the club.
1) To enter Manager Mode, press ENTER, 1, 0, 0, 1, ENTER on the lower display. Manager Mode will appear on the display (Figure A).
2) Follow the prompts to change the desired setting.
3) Press the ENTER key once the desired setting is correct to save.
4) Press HOME to return to normal operation. NOTE: If a setting has been changed, the unit and console power should be reset. Cycle the power switch, and press and hold the CHANNEL UP and CHANNEL DOWN keys for 3-5 seconds to reset the console power.
FIGURE A
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5.2 MANAGER MODE - ABOUT TAB
CHAPTER 5: MANAGER MODE
R7xe-02-C or R7xe-01-C - If the unit has the old MMM board, the CSafe Model should be set for Off (even if the MMM console is replaced).
MANAGER MODE
About
FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED
Serial Number This option displays the serial number of the
Accumulated Distance Total distance on the unit since production. Cannot be modified.
Accumulated Time Total time on the unit since production. Cannot be modified.
Software Versions Software version. Cannot be modified.
Out of Order Default: Off
CSafe Model This option controls whether the console is
R7xe-03-C - If the unit has the LMM board, the CSafe Model should be set for On. If the unit has an LMM board, there will usually be a USB port on the front of the console.
R7xe-04-C - If the unit has the LAM console (the console cover back will have holes for ventilation), the CSafe Model should be set for LAM.
platform and console. See Service Mode to edit the serial numbers.
This option allows the club to show the unit "out of order" if an error is present.
Fitlinxx compatible.
Cannot be modified.
On / Off
LMM / MMM / LAM
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5.3 MANAGER MODE - TIME TAB
CHAPTER 5: MANAGER MODE
MANAGER MODE
Time
5.4 MANAGER MODE - DEFAULTS TAB
FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED
Maximum Time Default: 60 Minutes
Default Time Default: 30 Minutes This option controls the default program time. Max: Max Time Min: 5 Minutes
Pause Time Default: 5 Minutes This option controls the default pause time. Max 10 Minutes Min: 1 Minute
This option allows the club to set the maximum workout duration limits during peak and non peak hours.
Maximum: 99 Minutes Minimum: 5 Minutes
MANAGER MODE
Defaults
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FUNCTION & DEFAULTS DESCRIPTION MODIFIED
Default Level Default: 1 This option controls the default program level. Max: 1 Min: 20
Default Age Default: 30 This option controls the default user's age used in the target HR
Default Weight Default: 150 lbs / 68 kg
Gender Default: Male Setting the user as Male or Female. Male or Female
Key Sound Default: Yes This option allows different sounds to be chosen for the keypad. Yes or No
calculations.
This option controls the default weight used in the calorie calculations. Displayed in pounds or kilograms.
Maximum: 100 Minimum: 10
Max: 400 lbs / 182 kg Min: 50 lbs / 22 kg
5.5 MANAGER MODE - TV TAB
CHAPTER 5: MANAGER MODE
MANAGER MODE
TV
FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED
Default Channel Default: 3
Default Volume Default: 5
Tuner Available Default: Yes This option controls the default TV function. Yes or No
Setup This option sets the TV tuner function. On / Off
Remove TV Default: No
Remove TV channel Default: 1
Remove TV volume Default: 15
This option controls the default TV channel on start up.
This option controls the default TV volume on start up.
This option controls the remote TV function. NO or YES
This option controls the default remove TV channel on start up.
This option controls the default remove TV volume on start up.
Channels 1-999
Maximum: 17 Minimum: 1
Maximum: 37 Minimum: 1
Maximum: 15 Minimum: 1
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5.6 MANAGER MODE - LANGUAGE TAB
CHAPTER 5: MANAGER MODE
MANAGER MODE FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED
Language Select default language. This option allows the user to select a flag for a
LANGUAGE
English
German
FLAG UNIT
Mile
Mile
KM
KM
KM
LANGUAGE
Spanish
Dutch
Italian
Japanese
specific language.
FLAG UNIT
KM
KM
KM
KM
KM
LANGUAGE
Chinese
Portuguese
French
N/A
FLAG UNIT
KM
KM
KM
KM
KM
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5.7 MANAGER MODE - OTHER TAB
CHAPTER 5: MANAGER MODE
MANAGER MODE
Other
FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED
Asset Management Default: Off
Virtual Active Default: Off
This option allows the club owner collect workout data via a PC.
This option controls the Virtual Active function. On or Off
On or Off
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CHAPTER 6: ENGINEERING MODE
6.1 ENGINEERING MODE OVERVIEW
The Engineering Mode allows the club owner to keep track of the technical settings and error history for the bike.
1) To enter Engineering Mode, press ENTER, 2, 0, 0, 1, ENTER on the lower display. Engineering Mode will appear on the display (Figure A).
2) Follow the prompts to change the desired setting.
3) Press the ENTER key once the desired setting is correct to save.
4) Press HOME to return to normal operation. NOTE: If a setting has been changed, the unit and console power should be reset. Cycle the power switch, and press and hold the CHANNEL UP and CHANNEL DOWN keys for 3-5 seconds to reset the console power.
6.2 ENGINEERING MODE - CALIBRATION TAB
FIGURE A
ENGINEERING MODE
Calibration
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FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED
RPM Low Limit Charge: Default: 10 This option controls the RPM low limit to iPod charge. Range: 0 - 255
RPM Low Limit Resistance Default: 10
This option control the RPM low limit to show resistance.
Range: 0 - 255
CHAPTER 6: ENGINEERING MODE
6.3 ENGINEERING MODE - STATISTICS TAB
ENGINEERING MODE FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED
Statistics This option displays the workout
information for the unit.
6.4 ENGINEERING MODE - ERRORS TAB
N/A
ENGINEERING MODE FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED
Errors This option displays the error code
history.
N/A
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CHAPTER 6: ENGINEERING MODE
6.5 ENGINEERING MODE - CLUBS TAB
ENGINEERING MODE FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED
Clubs Default: MATRIX
6.6 ENGINEERING MODE - CLUB ID TAB
This option allows the club to select a screen header from a list.
N/A
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ENGINEERING MODE FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED
Club ID This option records the Club ID of
the fitness facility.
N/A
6.7 ENGINEERING MODE - OTHER TAB
CHAPTER 6: ENGINEERING MODE
ENGINEERING MODE FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED
Other Erp Time
Default: 0 minutes
If there is no use of the machine over a period of time, the console LEDs will turn off (go into ErP mode).
Maximum: 30 minutes Minimum: 0
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CHAPTER 7: SERVICE MODE
7.1 SERVICE MODE OVERVIEW
The Service Mode allows an authorized service provider to test and store information on the bike.
1) To enter Service Mode, press ENTER, 3, 0, 0, 1, ENTER on the lower display. Service Mode will appear on the display (Figure A).
2) Follow the prompts to change the desired setting.
3) Press the ENTER key once the desired setting is correct to save.
4) Press HOME to return to normal operation. NOTE: If a setting has been changed, the unit and console power should be reset. Cycle the power switch, and press and hold the CHANNEL UP and CHANNEL DOWN keys for 3-5 seconds to reset the console power.
FIGURE A
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7.2 SERVICE MODE - SETUP TAB
CHAPTER 7: SERVICE MODE
SERVICE MODE
Setup
FUNCTION & DEFAULTS DESCRIPTIONS
Machine Type Default: Recumbent Bike
Serial Number This option displays the serial number of the console and frame.
Accumulated Distance This option displays the accumulated workout distance since production.
Accumulated Time This option displays the accumulated workout time since production.
Show Service On Boot Factory Setting Only.
This option selects the current model.
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7.3 SERVICE MODE - TEST TAB
CHAPTER 7: SERVICE MODE
R7xe-02--C Keypad - Old keypad ­Includes Quick Start Key
R7xe-03--C Keypad - Old keypad - Does NOT Includes Quick Start Key
SERVICE MODE
Test
R7xe-04-C Keypad - New keypad -
FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED
Keypad This option is for a keypad test. N/A
Touch Calibration This option allows for a touch calibration of the
console. Follow the cross mark and touch the screen to catch. After 5 positions are tested, touch the center of the screen to exit this test.
Keypad Type This option sets the keypad type for the console. Quick Start or No Quick Start or
Radio Test This option will test the radio signal for function. N/A
N/A
LAM
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7.4 SERVICE MODE - LOG TAB
CHAPTER 7: SERVICE MODE
SERVICE MODE FUNCTION & DEFAULTS DESCRIPTIONS
7.5 SERVICE MODE - DATE & TIME TAB
Log This option records key component
replacement history.
SERVICE MODE FUNCTION & DEFAULTS DESCRIPTIONS
Time Date & Time This option sets the current date and time on
the machine.
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8.1 ELECTRICAL DIAGRAMS
CHAPTER 8: TROUBLESHOOTING
24
CHAPTER 8: TROUBLESHOOTING
8.1 ELECTRICAL DIAGRAMS - CONTINUED
25
8.1 ELECTRICAL DIAGRAMS - CONTINUED
PULSE SENSOR WIRE
CHAPTER 8: TROUBLESHOOTING
POWER RESISTANCE WIRE
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8.1 ELECTRICAL DIAGRAMS - CONTINUED
DIGITAL COMMUNICATION WIRE
8.1 ELECTRICAL DIAGRAMS - CONTINUED
CHAPTER 8: TROUBLESHOOTING
CHAPTER 8: TROUBLESHOOTING
ECB WIRE
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8.2 LCB LED INDICATORS
CHAPTER 8: TROUBLESHOOTING
====================== FIRMWARE DEFINITION ========================
LED6: LCB STATUS (BLINKING: OK) LED7: RESISTANCE REGULATE STATUS (BRIGHT : NORMAL ) LED8: UCB/LCB COMMUNICATION STATUS (BLINKING : OK )
====================== HARDWARE DEFINITION =======================
LED1: AC PLUG-IN STATUS (BRIGHT : AC ) LED2: DC 5V STATUS (BRIGHT : OK) LED3: AC PLUG-IN STATUS (BRIGHT : AC ) LED4: DC 12V STATUS (BRIGHT : OK ) LED5: RPM LED9: UCB POWER SUPPLY STATUS (BRIGHT: POWER ON) LED10: RESISTANCE PWM STATUS (BRIGHT: RESISTANCE ON)
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8.3
LCB WIRING CONNECTIONS
CHAPTER 8: TROUBLESHOOTING
29
CHAPTER 8: TROUBLESHOOTING
8.4 TROUBLESHOOTING - ERROR 04A0
ERROR CODE 04A0
1) SYMPTOM:
04A0 – PCB communication disconnected.
2) SOLUTION:
1) The console cable is damaged or not properly plugged in. Check the connection of the console cable at the UCB and LCB. Also check the console cable for damage. Replace if needed.
2) If the UCB is damaged, replace the console.
3) If neither the console nor console cable solve the issue, replace the LCB.
FIGURE A FIGURE B
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CHAPTER 8: TROUBLESHOOTING
8.5 TROUBLESHOOTING - ERROR 04B0
ERROR CODE 04B0
1) SYMPTOM:
04B0 – LCB communication disconnected.
2) SOLUTION:
1) The console cable is damaged or not properly plugged in. Check the connection of the console cable at the UCB and LCB. Also check the console cable for damage. Replace if needed.
2) The UCB is damaged, replace the console.
3) If neither the console nor console cable solve the issue, replace the LCB.
FIGURE A FIGURE B
31
CHAPTER 8: TROUBLESHOOTING
8.6 TROUBLESHOOTING - ERROR 0248
ERROR CODE 0248
1) SYMPTOM:
0248 –Battery disconnection or fail. (When power is on, LCB battery voltage is less than 6 VAC).
2) SOLUTION:
1) Check the battery wire connection between the battery and LCB (Figure A).
2) Check the battery voltage (Figure B), if it is less than 6 VAC, replace the battery.
3) If the battery voltage is more than 6 VAC, replace the LCB.
FIGURE A FIGURE B
32
CHAPTER 8: TROUBLESHOOTING
8.7 TROUBLESHOOTING - ERROR 02B4
ERROR CODE 02B4
1) SYMPTOM:
02B4 – Resistance type error.
2) SOLUTION:
1) Check if the machine has the correct resistance system (resistor or ECB) (Figures A & B).
2) Check if the console is matched with the correct frame, and that the Machine Type is set correctly in Engineering Mode.
3) Replace the LCB.
4)..Replace the console. .
ECB use on SC5x frame and EP84 (ECB system E5x).Resistor use on HUREA5x frame
FIGURE A FIGURE B
33
CHAPTER 8: TROUBLESHOOTING
8.8 TROUBLESHOOTING - ERROR 02AB
ERROR CODE 02AB
1) SYMPTOM:
02AB –Machine type error.
2) SOLUTION:
1) Enter into Engineering Mode and verify that the Machine Type setting is correct (should be R7xe - Figure A).
FIGURE A
34
CHAPTER 8: TROUBLESHOOTING
8.9 TROUBLESHOOTING - ERROR 01AC
ERROR CODE 01AC
1) SYMPTOM:
01AC - Resistance over current
2) SOLUTION:
1) Check if the resistance is short circuited by measuring amperage through the generator cable (Figure A).
- If the resistance value is under 10 ohms, replace the generator.
- If the resistance value is over 10 ohms, replace the LCB.
FIGURE A
35
CHAPTER 8: TROUBLESHOOTING
8.10 TROUBLESHOOTING - NO RESISTANCE ISSUES
NO RESISTANCE TROUBLESHOOTING
1) SYMPTOM:
No resistance
2) SOLUTION:
1) Check the power resistor wire connection between the power resistor and the LCB (Figure A).
2) Check if there is a resistance value by measuring amperage through the generator cable (Figure A).
- If there is not a resistance value, replace the resistor.
- If there is a resistance value, replace the LCB.
FIGURE A FIGURE BFIGURE A FIGURE B
36
CHAPTER 8: TROUBLESHOOTING
8.11 TROUBLESHOOTING - TOUCH PAD ISSUES
ALL OR SOME OF THE FUNCTION KEYS DO NOT RESPOND
POSSIBLE CAUSES:
1) The touch pad is not calibrated properly.
2) The UCB is damaged.
SOLUTION:
1) Perform a touch pad calibration in Service Mode: a. Press ENTER, 3, 0, 0, 1, ENTER on the lower number keypad. b. Press TEST on the display. c. Press TOUCH CALIBRATION on the display. d. Follow the cross mark moving across the screen and touch. After testing 5 positions, touch the center to exit the test (Figure A).
2) If the Touch Calibration does not work, replace the console.
FIGURE A
37
CHAPTER 8: TROUBLESHOOTING
8.12 TROUBLESHOOTING - HEART RATE ISSUES
HEART RATE FUNCTION DOES NOT WORK OR IS READING INCORRECTLY
POSSIBLE CAUSES:
1) The HR grips are not hooked up correctly.
2) The HR grip wiring is damaged.
3) The console or HR board is not properly grounded.
4) The console, HR board, or wiring between are bad.
SOLUTION:
1) Perform a DC Voltage test on the HR grips. a. With one prong of a multi meter on each of the plates on one side of the HR grip set (Figure A), a voltage reading of between .5 and 2.0 should be seen. If the reading is correct, the issue is not with the HR grips or grip wiring. b. If the reading is not correct, remove the screws holding the halves of the HR grip together and check the connection of the wiring to the grips (Figure B).
2) Remove the console from the unit and verify continuity of the HR grip wiring. With a multi meter set for ohms, place one prong on the HR grip wiring coming up the console mast (Figure C), and the other on the appropriate plate (match red with red and white with white). a. An ohm reading of less than 1 should be received. If it is higher, replace the HR grip wiring.
3) Perform a continuity check on the console (See Service Bulletin - Continuity Test on Matrix Bikes). a. Once the console continuity is confirmed, perform a continuity check on the HR board ground wire. With a multi meter set for ohms, place one prong on the HR board ground wire (Figure D), and the other on the console ground wire. An ohm reading of less than 1 should be received. If it is higher, replace the HR board.
4) If all the troubleshooting listed above has been performed, and the unit still has HR issues, replace the HR board. a. If the HR board does not resolve the issue, replace the console.
FIGURE A
FIGURE B
38
FIGURE C
FIGURE D
CHAPTER 8: TROUBLESHOOTING
8.13 TROUBLESHOOTING - SEAT ADJUSTMENT ISSUES
SEAT WOBBLY OR LOOSE
1) See if the seat rollers are loose or mis-positioned. To adjust the roller to tighten the seat: a. Loosen the nylok nuts putting tension on the roller brackets (Figure A). b. Starting at the front set of brackets, use a crescent wrench, channel lock pliers, or a vice grip on the stud sticking out next to the roller bracket nut to leverage the roller bracket tightly so the chamfered roller is pushed toward the bottom of the running track, and the flat roller is pushed towards the top of the running track (Figure B). c. While holding pressure with the screwdriver, fully tighten the nylok nut to hold the roller bracket in place (Figure C). d. Once the front roller brackets are tight, repeat procedure with the rear roller brackets. e. Once the roller brackets are tightened, test the seat movement for smooth travel. NOTE: If the seat sticks or is hard to move, the pressure on the roller brackets may need to be loosened. If the seat is still wobbly or loose, the pressure on the roller brackets may need to be further tightened.
2) If seat is still wobbly or loose once the roller brackets are tightened, replace the roller brackets.
FIGURE A FIGURE B
FIGURE C
39
CHAPTER 8: TROUBLESHOOTING
8.14 TV TROUBLESHOOTING - OVERVIEW
Sections 8.13 - 8.16 will assist with diagnosing problems with TV and entertainment related equipment sold by Matrix FItness Equipment.
The Matrix Bike includes an integrated TV that shows in the large display window. The TV is capable of being shown as a 7" or 15" screen (Figures A & B). The console should be equipped with an entertainment keypad similar to Figure C.
FIGURE A
FIGURE B
FIGURE C
40
CHAPTER 8: TROUBLESHOOTING
8.15 TV TROUBLESHOOTING - PICTURE FUZZY OR UNCLEAR
1) For a fuzzy or unclear picture, see the TV programming instructions in Section 10. If the TV is still fuzzy or unclear after programming: a) Check the coax connection at the entertainment port (Figure A). b) Remove the 5 screws holding the console to the console mast and check the coax connection at the console (Figure B).
FIGURE A
c) Use a verified good piece of coax cable (a good coax cable will have a signal strength of 10hz or greater) to plug directly into the back of the console bypassing the entertainment port. If this resolves the issue, replace the internal coax cable. d) If plugging the coax cable into the back of the console does not resolve the issue, remove the console back and check the console cable connection at the tuner (Figure C). e) Check the internal cables and fitting inside your machine at the console and below the front shroud (Figure D). Make sure you have no kinks, cuts, or poor connectors at the end of the cable. Fittings should have a clean flush connector with no stray aluminum strands touching the center conductor. Replace any suspect cables.
FIGURE B
FIGURE C FIGURE D
f) If no damage can be found on the cables, fittings, or connectors, and hooking the coax directly to the back of the console does not resolve the issue, replace the TV tuner.
41
CHAPTER 8: TROUBLESHOOTING
8.16 TV TROUBLESHOOTING - TV WILL NOT TURN ON
1) Remove the console back and check the electrical connections for the TV (Figures A & B).
FIGURE BFIGURE A
2) If internal electrical connections are good (the console turns on), and the outlet is outputting 120V, the issue is likely with the integrated TV. Replace the console.
42
FIGURE C
CHAPTER 8: TROUBLESHOOTING
8.17 TV TROUBLESHOOTING - ENTERTAINMENT KEYPAD ISSUES
ENTERTAINMENT KEYPAD IS NOT WORKING
1) SYMPTOM:
a. The entertainment keypad (Figure A) is not responding.
2) SOLUTION:
a. Remove the console and check the connection of the entertainment keypad (Figure B). b. If the entertainment keypad cable is pinched, kinked, or cut replace the keypad. c. If replacing the keypad does not resolve the issue, replace the console.
FIGURE A
FIGURE B
43
CHAPTER 9: PART REPLACEMENT GUIDE
9.1 CONSOLE REPLACEMENT
1) Remove the 4 screws holding the console to the frame (Figure A).
FIGURE A
2) Disconnect the console cable and HR connections from the defective console and remove the console (Figure B).
44
FIGURE B
3) Reinstall the wire connections to the new console.
4) Carefully push the wires into the console and mast until they are clear of the console / mast connection and attach the console to the mast using the 4 screws.
5) Test the bike for function as outlined in Section 9.23.
CHAPTER 9: PART REPLACEMENT GUIDE
9.2 HANDLEBAR REPLACEMENT
1) Remove the 2 screws holding on the handlebar cover (Figures A & B).
FIGURE A FIGURE B
2) Remove the 4 screws holding the heart rate handlebar to the console mast being careful to support the handlebar (Figure C).
3) Remove the defective handlebar (Figure D).
FIGURE C FIGURE D
4) Reverse Steps 1-3 to install a new handlebar.
45
CHAPTER 9: PART REPLACEMENT GUIDE
9.3 CUP HOLDER REPLACEMENT
1) Remove the 2 screws holding the cup holder to the frame (Figure A).
FIGURE A
2) Remove the cup holder (Figure B).
3) Reverse Steps 1-2 to install a new cup holder.
FIGURE B
46
CHAPTER 9: PART REPLACEMENT GUIDE
9.4 KEYPAD / OVERLAY REPLACEMENT
NOTE: The instructions below are for console overlays / keypads replacement, but the procedure is the same regardless of where the overlay / keypad is.
1) Remove the console as outlined in Section 9.1.
2) Remove the back cover of the console (Figure A).
3) Unplug and remove the faulty overlay (Figure B).
FIGURE A
4) Clean the console area with alcohol to remove any left over adhesive (Figure C).
5) Peel part of the protective film from the back of the overlay / keypad (Figure D).
FIGURE C FIGURE D
FIGURE B
47
CHAPTER 9: PART REPLACEMENT GUIDE
9.4 KEYPAD / OVERLAY REPLACEMENT - CONTINUED
6) Push the overlay / keypad ribbon cable through the hole in the console and plug it in (Figure E).
7) Match the overlay / keypad to the cutout in the console (Figure F).
FIGURE E FIGURE F
8) Press down on the corners of the overlay / keypad to keep it in place. Then remove the protective film (Figure G).
9) Once the overlay / keypad is in the correct position, press down on it to adhere it in positions (Figure H).
FIGURE G FIGURE H
10) Use the same procedure to replace any additional faulty overlays / keypads. NOTE: Overlays / keypads cannot be re-used.
11) Test the bike for function as outlined in Section 9.23.
48
CHAPTER 9: PART REPLACEMENT GUIDE
9.5 CONSOLE MAST REPLACEMENT
1) Remove the console as outlined in Section 9.1.
2) Remove the handlebars as outlined in Section 9.2.
3) Lift up the rubber boot at the bottom of the console mast (Figure A).
FIGURE A
4) With the rubber boot lifted, remove the 4 screws holding the console mast to the frame (Figure B).
FIGURE B
5) Pull the wires out the bottom of the console mast and remove the mast.
6) Reverse Steps 1-5 to install a new console mast. NOTE: When installing a new console mast, be sure to pull the console wires up through the new mast prior to installing the 4 screws into the frame.
7) Test the bike for function as outlined in Section 9.23.
49
CHAPTER 9: PART REPLACEMENT GUIDE
9.6 SEAT PAD REPLACEMENT
1) Remove the 4 screws holding the seat pad to the seat frame (Figure A).
FIGURE A
2) Lift the seat pad away from the seat frame (Figure B).
50
FIGURE B
3) Reverse Steps 1-2 to install a new seat pad.
CHAPTER 9: PART REPLACEMENT GUIDE
9.7 BACK PAD REPLACEMENT
1) Remove the 8 screws holding the plastic cover onto the back of the seat pad and remove it (Figure A).
2) Remove the 4 screws holding the back pad onto the seat frame (Figure B).
FIGURE A
3) Remove the back pad (Figure C).
4) Reverse Steps 1-3 to install a new back pad.
FIGURE B
FIGURE C
51
CHAPTER 9: PART REPLACEMENT GUIDE
9.8 HEART RATE HANDLEBAR REPLACEMENT
1) Remove the seat pad as outlined in Section 9.6.
2) Remove the back pad as outlined in Section 9.7.
3) Disconnect the heart rate wiring exposed when the seat pad is removed (Figure A).
4) Remove the 3 screws holding the heart rate handlebars to the seat frame (Figure B).
FIGURE A
5) Remove the heart rate handlebars from the frame (Figure C).
FIGURE C
6) Reverse Steps 1-5 to install a new heart rate handlebar.
7) Test the bike for function as outlined in Section 9.23.
FIGURE B
52
CHAPTER 9: PART REPLACEMENT GUIDE
9.9 HEART RATE GRIPS REPLACEMENT
1) Remove the 3 screws holding the HR grip together (Figure A).
2) Once the 3 screws are removed, the HR grip can be split into 2 pieces (Figure B).
FIGURE A FIGURE B
3) Disconnect the keypad / overlay and the HR plate wiring and remove the old HR grip (Figure C).
4) Reverse Steps 1-3 to install new HR grips. The white wire should be on the back side HR plate, the red wire on the front (Figure D).
FIGURE C
5) Test the Bike for function as outlined in Section 9.23.
FIGURE D
53
CHAPTER 9: PART REPLACEMENT GUIDE
9.10 UPPER SEAT FRAME REPLACEMENT
1) Remove the seat pad as outlined in Section 9.6.
2) Remove the back pad as outlined in Section 9.7.
3) Disconnect and remove the HR handlebar as outlined in Section 9.8.
4) Remove the 4 screws holding the upper seat frame to the lower seat frame (Figure A).
FIGURE A
5) Remove the upper seat frame from the lower seat frame (Figure B).
FIGURE B
6) Reverse Steps 1-5 to install a new seat frame.
7) Test the bike for function as outlined in Section 9.23.
54
CHAPTER 9: PART REPLACEMENT GUIDE
9.11 LOWER SEAT FRAME REPLACEMENT
1) Remove the seat pad as outlined in Section 9.6.
2) Remove the back pad as outlined in Section 9.7.
3) Remove the 2 screws holding the seat position plate onto the seat frame and remove the seat position plate (Figures A & B).
FIGURE A FIGURE B
4) Disconnect the HR wiring that is exposed when the seat pad is removed and slide it out the hole in the frame so it does not restrict the seat movement (Figures C & D).
FIGURE C
5) Remove the 4 screws holding the upper seat frame onto the lower seat frame and remove the upper seat frame (Figures E & F).
FIGURE D
FIGURE E FIGURE F
55
CHAPTER 9: PART REPLACEMENT GUIDE
9.11 LOWER SEAT FRAME REPLACEMENT - CONTINUED
6) Remove the screw holding the rear seat roller to the seat track and remove the roller (Figure G).
7) Remove the 2 screws holding the rear end cap onto the seat track (Figure H).
FIGURE G FIGURE H
8) Remove the end cap (Figure I).
9) Depress the seat position lever and pull the lower seat frame off of the seat track (Figure J).
FIGURE I FIGURE J
10) Reverse Steps 1-9 to install a new lower seat frame.
11) Test the bike for function as outlined in Section 9.23.
56
CHAPTER 9: PART REPLACEMENT GUIDE
9.12 SEAT ADJUSTMENT HANDLE REPLACEMENT
1) Remove the 2 screws holding the seat adjustment handle to the seat frame (Figure A).
FIGURE A
2) Remove the seat adjustment handle (Figure B).
3) Reverse Steps 1-2 to install a new seat adjustment handle.
4) Test the bike for function as outlined in Section 9.23.
FIGURE B
57
CHAPTER 9: PART REPLACEMENT GUIDE
9.13 REAR SHROUD REPLACEMENT
1) Remove the 8 screws holding the right side shroud to the frame and left shroud and remove it (Figure A).
2) Remove the 6 screws holding the left side shroud to the frame and remove it (Figure B).
FIGURE A
3) Figure C shows the bike with both rear shrouds removed.
4) Reverse Steps 1-2 to install a new rear shroud.
FIGURE B
FIGURE C
58
CHAPTER 9: PART REPLACEMENT GUIDE
9.14 PEDAL REPLACEMENT
1) Use a 15 mm wrench commercial pedal wrench (available from Matrix - part # ZMS4001254) to remove the pedal from the crank (Figure A). NOTE: For the right side pedal, the threads are normal. For the left side pedal, the threads are reversed (the pedal turns off counterclockwise).
FIGURE A
2) Remove the pedal (Figure B).
FIGURE B
3) Reverse Steps 1-2 to install a new pedal. NOTE: Be sure to tighten the pedal onto the crank using a commercial pedal wrench. The pedal should be torqued as much as possible using the pedal wrench.
59
CHAPTER 9: PART REPLACEMENT GUIDE
9.15 FRONT SHROUD REPLACEMENT
1) Remove the pedals as outlined in Section 9.14.
2) Remove the 9 screws holding the right side front shroud to the frame and the left shroud and remove it (Figure A). NOTE: You will need to angle the shrouds so that the crank passes through the hole in the shroud.
FIGURE A
3) Remove the 5 screws holding the left side front shroud to the frame and remove it (Figure B).
FIGURE B
4) Reverse Steps 1-3 to install a new front shroud.
60
CHAPTER 9: PART REPLACEMENT GUIDE
9.16 LOWER CONTROL BOARD REPLACEMENT
1) Remove the rear shrouds as outlined in Section 9.13.
2) Disconnect the 5 wire connections to the lower board (Figure A).
3) Remove the 2 screws holding the lower board to the frame (Figure B), and remove the lower board.
FIGURE A
4) Reverse Steps 1-3 to install a new lower board. Figure C shows the electrical connections to the lower board.
8 Pin Connector from the Console
2 Pin Connector from the Battery
FIGURE B
FIGURE C
3 Pin Connector from the Generator
2 Pin Connector from the AC power source
2 Pin Connector from the Resistor
5) Test the bike for function as outlined in Section 9.23.
61
CHAPTER 9: PART REPLACEMENT GUIDE
9.17 BATTERY REPLACEMENT
1) Remove the left side rear shroud as outlined in Section 9.11.
2) Disconnect the 2 wires from the battery (Figure A).
FIGURE A
3) Remove the wing nut on the battery bracket (Figure B).
4) Swivel the battery bracket out of the way and remove the battery (Figure C).
5) Reverse Steps 1-4 to install a new battery.
FIGURE CFIGURE B
62
CHAPTER 9: PART REPLACEMENT GUIDE
9.18 DRIVE BELT REPLACEMENT
1) Remove the right side front shroud as outlined in Section 9.15.
2) Remove the screw that applies tension to the belt (Figure A).
3) Rotate the tension assembly to remove the tension from the belt (Figure B).
FIGURE A FIGURE B
4) Remove the belt (Figure C).
5) Reverse Steps 1-4 to install a new drive belt. NOTE: Be sure to reattach the tension spring. If more tension is needed on the drive belt, multiple holes are available for the spring attachment (Figure D).
FIGURE C
6) Test the bike for function as outlined in Section 9.23.
FIGURE D
63
CHAPTER 9: PART REPLACEMENT GUIDE
9.19 GENERATOR BELT REPLACEMENT
1) Remove the front shrouds as outlined in Section 9.15.
2) Loosen the nuts holding the generator to the frame (Figure A), and remove the nuts putting tension on the generator belt (Figure B).
FIGURE A FIGURE B
3) Once the tension has been removed, the generator belt can be walked off of the pulley (Figure C).
4) Pull the generator out of the frame towards the front of the unit, and remove the generator belt (Figure D).
FIGURE C FIGURE D
5) Reverse Steps 1-4 to install a new generator belt. NOTE: Re-tension the new generator belt to 85 lbs.
6) Test the bike for function as outlined in Section 9.23.
64
CHAPTER 9: PART REPLACEMENT GUIDE
9.20 GENERATOR REPLACEMENT
1) Remove the front shrouds as outlined in Section 9.15.
2) Remove the nuts holding the generator to the frame (Figure A), and remove the nuts putting tension on the generator belt (Figure B).
FIGURE A FIGURE B
3) Once the tension has been removed, the generator belt can be walked off of the pulley (Figure C).
4) Pull the generator out of the frame towards the front of the unit, and remove the generator belt (Figure D).
FIGURE C FIGURE D
5) Reverse Steps 1-4 to install a new generator. NOTE: Re-tension the generator belt to 85 lbs.
6) Test the bike for function as outlined in Section 9.23.
65
CHAPTER 9: PART REPLACEMENT GUIDE
9.21 PULLEY AXLE SET REPLACEMENT
1) Remove the front shrouds as outlined in Section 9.15.
2) Remove the drive belt as outlined in Section 9.18.
3) Loosen the nuts holding the generator to the frame (Figure A), and remove the nuts putting tension on the generator belt (Figure B).
FIGURE A FIGURE B
4) Once the tension has been removed, walk the generator belt off of the pulley (Figure C).
5) Remove the C-clip holding the bearing in place on the right side of the frame (Figure D).
FIGURE C FIGURE D
66
CHAPTER 9: PART REPLACEMENT GUIDE
9.21 PULLEY AXLE SET REPLACEMENT - CONTINUED
6) Remove the bearing (Figure E).
7) Remove the large nut holding in the pulley axle assembly with a large channel lock pliers or a pipe wrench (Figure F).
FIGURE E
8) Once the large nut is removed, the pulley axle set can be removed from the left side of the frame (Figure G).
FIGURE F
FIGURE G
9) Reverse Steps 1-8 to install a new pulley axle set. NOTE: Re-tension the generator belt to 85 lbs.
10) Test the bike for function as outlined in Section 9.23.
67
CHAPTER 9: PART REPLACEMENT GUIDE
9.22 CRANK AXLE SET REPLACEMENT
1) Remove the front shrouds as outlined in Section 9.15.
2) Remove the drive belt as outlined in Section 9.18
3) Remove the 3 screws holding the crank axle bearings in place on both sides (Figure A).
4) Bend the tabs of the nut on the left side of the frame so that this nut will turn (Figure B).
FIGURE A
5) Use a 32 mm wrench to remove the crank axle nuts (Figure C). NOTE: This nut is reverse threaded.
FIGURE B
FIGURE C
6) Once the nuts are removed, the crank axle can be removed from the right side of the frame.
7) Reverse Steps 1-6 to install a new crank axle set.
9) Test the bike as outlined in Section 9.23.
68
CHAPTER 9: PART REPLACEMENT GUIDE
9.23 TESTING THE BIKE
ONCE THE UNIT OR REPLACEMENT PART IS FULLY INSTALLED AND ASSEMBLED AND
PROPERLY PLACED ON THE FLOOR, USE THE FOLLOWING INSTRUCTIONS TO SETUP
AND TEST THE MACHINE:
1) Enter Service Mode (ENTER, 3, 0, 0, 1, ENTER) and input the serial number of the console. Also set the Machine Type and Keypad (See Section 7.2) and verify that the Date and Time are correct (See Section 7.4). NOTE: If a setting has been changed, the unit and console power should be reset. Cycle the power switch, and press and hold the CHANNEL UP and CHANNEL DOWN keys for 3-5 seconds to reset the console power.
2) Enter Manager Mode (ENTER, 1, 0, 0, 1, ENTER) and turn on or off Asset Management or Virtual Active depending on whether the club has these functions. NOTE: If a setting has been changed, the unit and console power should be reset. Cycle the power switch, and press and hold the CHANNEL UP and CHANNEL DOWN keys for 3-5 seconds to reset the console power. Enter into Virtual Active and test.
3) Program the TV channels as outlined in Section 10.6.
4) Without hitting start or entering any program modes, sit on the bike and hold the handlebars while pedaling to simulate exercising. While moving, listen for any odd noises or squeaks.
5) Move the seat back and forth to check for tightness or wobbling. Adjust the seat as outlined in Section 8.13
6) After stopping movement, press the green GO key and begin pedaling.
7) Grasp the hand grips to check for proper heart rate response.
8) Press the level up and down buttons on the console and hand grips to make sure resistance is fully functional.
9) If everything functions properly, stop pedaling and the unit will reset to normal operation within 30 seconds.
69
CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE
10.1 R7xe-04 BIKE SPECIFICATIONS
MODEL NAME
CYCLE TYPE R7xe RECUMBENT
FRAME PART # R-3X/5X/7X-03-F
CONSOLE PART # HURESAC-7XE-04-C
R-3x/5x/7x
FEATURES
CONTACT & TELEMETRIC HR SENSORS YES
HANDLEBAR DESIGN SEAT SIDE AND FRONT HORIZONTAL ERGO BEND
INTEGR ATED ARM RESTS N/A
THUMB SWITCH CONTROLS YES
RESISTANCE SYSTEM
TECH NOLOGY JID BRUSHLESS GENERATOR
POWER REQUIREMENTS SELF POWERED - POWERED 100-125 V, 60 HZ OR 216-250 V, 50 HZ
MINIMUM WATTS 44 SELF POWERED
MINIMUM RPM 10 POWERED / 25 SELF-POWERED
CONSOLE
DI S PL AY TYPE 15” / 38.1 CM TOUCH SCREEN LCD
TIME ELAPSED, TIME REMAINING, TOTAL PROGR AM TIME,
DI S PL AY FE EDBA C K
USER DEFINED MULTI-LANGUAGE DIS PL AY
RESISTANCE LEVELS 30
WORKOUTS
NETPULSE READY NO
CSAFE, FITLINXX READY YES
ON-THE-FLY PROGRAM CHANGE YES
FIT TOUCH TECHNOLOGY™ YES
INTEGR ATED VISTA CLEAR™ DIGITAL READY TELEVISION
VIRTUAL ACTIVE™ COMPATIBLE YES
FITCONNEXION™ READY NO
WIFI YES
ASSET MANAGEMENT COMPATIBLE YES
IP O D ® CO M PAT I BLE YES
NIKE + IPOD COMPATIBLE YES
PERSONAL FAN YES
CLOCK, DISTANCE (KILOMETERS OR MILES), CALORIES, CALO RIES PER HOUR, SPEED, LEVEL, RPM, HEART R ATE, METS, WATTS, STATIC PROFILE DISPLAY, DYNAMIC PROFILE DISPLAY
YES - ENGLISH, GERMAN, FRENCH, ITALIAN, SPANISH, DUTCH,
­PORTUGUESE, CHINESE, JAPANESE, KOREAN, SWEDISH, FINN
ISH, RUSSIAN, ARABIC
MANUAL, ROLLING HILLS, INTERVAL TRAINING, RANDOM, FAT BURN, FITNESS TEST, HEART R ATE, CONSTANT WATTS
YES - 15” / 38.1 CM TOUCH SCREEN LCD
-
-
TECH SPECS
OVERALL DIMENSIONS L X W X H
CRANK DESIGN SINGLE PIECE
MAXIMUM USER WEIGHT 400 LBS/182 KG
WEIGHT 171 L BS/77.7 KG
SHIPPING WEIGHT 208 LBS/94.5 KG
63.2" X 28.8" X 5 4.6"
160.5CM X 73.2CM X 138.8CM
70
CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE
10.2 FASTENERS AND ASSEMBLY TOOLS
QUANTITY PART # SKETCH DESCRIPTION NOTES
1 Z05 4 MM ALLEN WRENCH PURPLE
1 Z04 5MM ALLEN WRENCH PURPLE
1 Z01 6 MM ALLEN WRENCH PURPLE
1 Z03 OPEN WRENCH (15 & 17 MM) PURPLE
1 Z02 #2 PHILLIPS SCREWDRIVER PURPLE
4 Z11
4 Z12
2 Z13
8 Z21
8 Z22
8 Z23
4 Z31
4 Z32
4 Z33
2 Z34
BUTTON HEAD SCREW (M8 X 25L) WHITE
SPRING WASHER WHITE
BUTTON HEAD SCREW (M5 X 20L) WHITE
BUTTON HEAD SCREW (M8 X 20L) BLACK
FLAT WASHER BLACK
SPRING WASHER BLACK
BUTTON HEAD SCREW (M8 X 15L) YELLOW
FLAT WASHER YELLOW
SPRING WASHER YELLOW
BUTTON HEAD SCREW (M8 X 25L) YELLOW
4 Z41
4 Z42
4 Z43
8 Z44
3 Z45
1 Z71
2 Z55
BUTTON HEAD SCREW (M8 X 15L) RED
BUTTON HEAD SCREW (M8 X 50L) RED
FLAT WASHER RED
SPRING WASHER RED
BUTTON HEAD SCREW (M8 X 15L) RED
ADJUSTMENT FOOT
BUTTON HEAD SCREW (M8 X 40L) RED
71
CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE
10.3 ASSEMBLY INSTRUCTIONS
AFTER THESE ASSEMBLY STEPS ARE COMPLETE, BE SURE TO SETUP AND TEST THE UNIT AS OUTLINED
IN SECTION 9.23.
STEP 1 STEP 2
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CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE
10.3 ASSEMBLY INSTRUCTIONS - CONTINUED
STEP 3
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CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE
10.3 ASSEMBLY INSTRUCTIONS - CONTINUED
STEP 4
STEP 5
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10.3 ASSEMBLY INSTRUCTIONS - CONTINUED
FINAL ASSEMBLY
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CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE
10.4 ADJUSTING THE PEDAL STRAPS AND SEAT
ADJUSTING THE PEDAL STRAPS
The straps are designed to fit your individual foot size and should be adjusted tight enough to keep your foot from slipping. The pedals include spring loaded clips for easy adjustment. To tighten the strap, pull down the open end of the strap. To loosen the strap, push down on the top of the clip and pull the strap up. Release the clip to lock the strap in place.
ADJUSTING THE R7xe SEAT
While seated on the Matrix Recumbent Bike, an optimum position will allow movement through the bottom of the stroke without locking the knees or shifting in the seat. The knees should have a slight bend at the point of fullest leg extension.
If the seat needs to be adjusted, lift the spring loaded seat lever on the right side of the seat to make adjustments. Slide the seat forward or backward to its desired location. Release the spring loaded seat lever and gently attempt to rock forward and backward to assure it is locked in place. Check the seat distance again and re-adjust it if necessary. If the seat is wobbly or loose, tighten the seat roller brackets using the procedure outlined in Section 8.11.
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CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE
10.5 LEVELING THE BIKE
STABILIZING THE MATRIX R7XE-04 BIKE
After positioning the bike in its intended location, check its stability by attempting to shake it side to side. Shaking or wobbling indicates that your bike needs to be leveled. Determine which leveler is not resting completely on the floor. Loosen the nut with one hand to allow the leveler to rotate. Rotate the left or right leveler, and repeat the adjustment as necessary until the bike is stable. Lock the adjustment by tightening the nut against the rear foot support.
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CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE
10.6 TV PROGRAMMING INSTRUCTIONS
Once the cardio equipment has been installed, and proper power and cable wiring is provided, The Television must be programmed to the club's channels and settings.
Auto Scan - An auto scan will search for channel signals from the coax cable. It will tune in all channels that provide a signal.
1. Press ENTER, 1, 0, 0, 1, ENTER on the number keypad to enter Manager Mode.
2. Press TV on the display (Figure A).
3. Press SETUP on the display (Figure B). A TV will appear.
FIGURE BFIGURE A
4. Press the - key on the number keypad and a Menu will appear on the TV (Figure C). NOTE: Once the Menu is present on the screen, the following buttons must be pressed quickly, or the Menu will minimize after 5 seconds of no key strokes.
5. Use the CHANNEL UP and DOWN keys to move, ENTER key to enter this action in the Menu. Use the VOLUME UP and DOWN keys to select item and ENTER key to start / change / save this setting item in the sub-menu.
6. Use the CHANNEL UP and DOWN keys to scroll the cursor to Installation of the Menu, then press the ENTER key to enter the Installation sub-menu(Figure D).
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FIGURE C
7. Use the CHANNEL UP or DOWN keys to scroll down to Auto Scan (Figure E), then press the ENTER key to start the channel scan (Figure F).
FIGURE D
FIGURE FFIGURE E
CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE
10.6 TV PROGRAMMING INSTRUCTIONS - CONTINUED
Auto Scan (continued):
8. If the channels are not coming in clearly after a channel scan (or if only some channels come in), follow Steps 4-7 to enter the Installation . Use the CHANNEL UP or DOWN keys to change the TV System to match the club's incoming frequency (Figure G), then re-run Auto Scan.
10. If the channels are coming in clearly, press the HOME key to return to normal function (Figure H). If some channels are still not coming in, are blurry, or are not scanning, follow the procedure below for adding / deleting a single channel. If no channels are coming in, see the troubleshooting in Chapter 8.
FIGURE HFIGURE G
Adding or Deleting a Single Channel - At times the Channel Scan can pick up channels that do not have a strong enough signal to
come in clearly or will fail to pick up channels that do come in clearly. Use the following procedure to manually add or delete a channel.
1. Follow Steps 1-4 in the Auto Scan instructions to access the TV Menu.
2. Use the CHANNEL UP or DOWN keys to scroll to Channel Management the Menu. Then press the ENTER key to enter the Channel Management sub-menu.
3. Use the CHANNEL UP or DOWN keys to scroll to Hide / Show (Figure I). Then press the ENTER key to enter the Hide / Show sub-menu.
4. The Hide / Show sub-menu will show a list of channels available (Figure J). Channels with a check mark are scanned in and should show up during normal TV usage.
5. To remove or add any channel, simply scroll to the channel using the CHANNEL UP or DOWN keys, and then press ENTER to add or delete a check mark (which adds or deletes the channel).
6. Once the desired channels are scanned in, press HOME to return to normal operation.
FIGURE JFIGURE I
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CHAPTER 11: SOFTWARE UPGRADE GUIDE
11.1 SOFTWARE UPGRADE INSTRUCTIONS
* An AC power cord is required to update software in the field. Plug in the unit prior to beginning the update procedure. ** All plug ins must be removed prior to updating software (for example, no IPod can be connected). Do not use the console while an update is in process. *** If VA is installed on the console, wait until the Virtual Active icon on the standard display picture turns red prior to updating the software.
1) Five files should be present on the USB flash drive. These are: DrummuDeploy.cab, NK, IO_XXX, updateLMM.confige, and Extract_CE.
2) Turn on the power to the bike, wait until the standard display picture has been come up (Figure A).
2) Enter Manager Mode by pressing ENTER, 1, 0, 0, 1, ENTER on the lower keypad.
3) Record the Accumulated Mileage, Accumulated Time, and Serial Number. NOTE: The information can be lost during the update procedure and should be recorded so that the information can be entered into the newly updated console.
4) Press the HOME key to return to the standard display picture.
5) Wait until the Virtual Active icon turns RED. Insert the USB flash drive into the USB port in the console (Figure B).
FIGURE A FIGURE B
6) After a few seconds, the bike will auto run the upgrade processing. The achieved percentage of the scheduled process will be displayed in the bottom right corner of the display (Figure C).
7) When the update is complete, the display will ask you to remove the USB flash drive (Figure D). Once the USB flash drive is removed, turn off the bike and wait 10 seconds, then turn the bike back on.
8) Enter Service Mode by pressing ENTER, 3, 0, 0, 1, ENTER on the lower keypad and check that the Machine Type is correctly set for Recumbent Bike and that the Service On Boot setting is NO. If the Machine Type is not correct, press ENTER, 3, 0, 0, 2, ENTER. This will do a software parameter reset. Then change the Machine Type. Once the Machine Type is changed cycle unit and console power. Press the HOME key to return to the standard display picture if the Machine Type is correct.
9) Also enter the values recorded in Step 3 in Service Mode (if needed).
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FIGURE C FIGURE D
9) Enter Manager Mode by pressing ENTER, 1, 0, 0, 1, ENTER on the lower keypad. Press SOFTWARE VERSIONS to verify that the new software version is shown on the screen. Re-load software if any problems are seen.
10) Test the bike for function as outlined in Section 9.23.
NOTES
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MATRIX FITNESS SYSTEMS CORP.
1610 LANDMARK DRIVE COTTAGE GROVE WI 53527 USA
TOLL FREE 866.693.4863 www.matrixfitness.com FAX 608.839.1717
REV. 01
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