A serial number plate is located below the bottom of the console mast beneath a rubber boot. There is also a serial number tag on the middle
of the main frame pointed towards the floor.
1
Page 5
CHAPTER 1: SERIAL NUMBER LOCATION
1.1 SERIAL NUMBER LOCATION - CONTINUED
UNIVERSAL CONSOLE SERIAL NUMBER LOCATION
2
Page 6
CHAPTER 2: IMPORTANT SAFETY INSTRUCTIONS
2.1 READ AND SAVE THESE INSTRUCTIONS
To ensure your safety and protect the equipment, read all
instructions before operating the MATRIX R7xe-02 Bike.
To ensure proper use of the Matrix R7xe-02 Bike, make sure
that all users read this manual. Remind the users that before
undertaking any fitness program, they should obtain complete
physical examinations from their physicians. If, at any time while
exercising, the user experiences dizziness, pain, or shortness of
breath, nausea or feels faint, he or she must stop immediately.
* This bike is only to be used for its intended purpose described
in this manual. Do not use attachments that have not been recomÂmended by Matrix.
* Never drop or insert objects into any opening. Keep hands away
from moving parts. If the item cannot be reached, contact a Matrix
authorized dealer for assistance.
* Never operate the unit if it is damaged, not working properly, when
it has been dropped, or has been dropped in water.
* Keep hands and feet clear at all times from moving parts to avoid
injury.
* Do not use this product outdoors, near swimming pools or in areas
of high humidity.
* Do not operate where aerosol (spray) products are being used or
when oxygen is being administered.
* Do not use this product in bare feet. Do not wear shoes with heels,
leather soles, cleats, or spikes while exercising.
CAUTION! If you experience chest pains, nausea, dizziness,
or shortness of breath, stop exercising immediately and con
sult your physician before continuing.
CAUTION! Any changes or modifications to this equipment
could void the product warranty.
-
* Do not remove the side covers. Service should only be done by an
authorized service technician.
* Close supervision is necessary when used near children, invalids,
or disabled people.
* When the bike is in use, young children and pets should be kept at
least 3 meters / 10 feet away.
* Assemble and operate the bike on a solid, level surface.
* Never face backward while using the Matrix R7xe-02 Bike.
* Use the stationary handlebars when mounting or dismounting the
bike.
* Do not wear clothing that might catch on any moving parts of this
bike.
3
Page 7
CHAPTER 2: IMPORTANT SAFETY INSTRUCTIONS
2.2 ELECTRICAL REQUIREMENTS
The Matrix R7xe-02 Bike must be AC powered. These units can be
daisy chained together, up to 4 units per dedicated 15 amp circuit,
using a Matrix daisy chain cord adapter (sold separately).
For your safety and for the performance of your Matrix bike, the
ground on your circuits must be non looped. Please refer to NEC
articles 210-21 and 210-23. Any alterations to the standard Matrix
power cords will void all warranties.
GROUNDING INSTRUCTIONS:
The Matrix R7xe-02 Bike must be grounded. If it should
malfunction or break down, grounding provides a path of least
resistance for electric current to reduce the risk of electric shock.
The bike is equipped with a cord having an equipment grounding
conductor and a grounding plug. The plug must be plugged into
an appropriate outlet that is properly installed and grounded in
accordance with all local codes and ordinances. If the user does
not follow these grounding instructions, the user could void the
Matrix limited warranty.
DANGER: Improper connection of the equipment grounding
conductor can result in the risk of electric shock. Check with a
qualified electrician if the user is in doubt as to whether the product
is properly grounded. Do not modify the plug provided with the
product if it will not fit the outlet, have a proper outlet installed by an
electrician
4
Page 8
CHAPTER 3: PREVENTATIVE MAINTENANCE
3.1 RECOMMENDED CLEANING TIPS
Preventative maintenance and daily cleaning will prolong the life and look
of your MATRIX R7xe-02 Bike
Please read and follow these tips.
* Position the equipment away from direct sunlight. The intense UV
light can cause discoloration on plastics.
* Locate your equipment in an area with cool temperatures and low
humidity.
* Clean with a soft 100% cotton cloth.
* Clean with soap and water or other non-ammonia based all purpose
cleaners.
* Wipe seats, pedals, console, heart rate grips, and the handlebar clean
after each use.
* Do not pour liquids directly onto your equipment. This can cause dam-
age to the equipment and in some cases electrocution.
* Check pedal straps weekly for wear.
* Adjust leveling feet when equipment wobbles or rocks.
* Maintain a clean area around the equipment, free from dust and dirt.
3.2 CHECK FOR DAMAGED PARTS
DO NOT use any equipment that is damaged or has worn or
broken parts. Use only replacement parts supplied by Matrix
Fitness Systems.
MAINTAIN LABELS AND NAMEPLATES. Do not remove labels
for any reason. They contain important information. If unreadable
or missing, contact Matrix Fitness Systems for a replacement at
866-693-4863 or www.matrixfitness.com.
MAINTAIN ALL EQUIPMENT. Preventative maintenance is the
key to smoothly operating equipment. Equipment needs to be
inspected at regular intervals. Defective components must be
kept out of use until they are repaired. Ensure that any person(s)
making adjustments or performing maintenance or repair of any
kind is qualified to do so. Matrix Fitness Systems will provide
service and maintenance training at our corporate facility upon
request or in the field if proper arrangements are made.
5
Page 9
CHAPTER 3: PREVENTATIVE MAINTENANCE
3.3 CARE AND MAINTENANCE INSTRUCTIONS
In order to maximize life span, and minimize down time, all MATRIX equipment requires regular cleaning, and maintenance items performed on
a scheduled basis. This section contains detailed instructions on how to perform these items and the frequency of which they should be done.
Some basic tools and supplies will be necessary to perform these tasks which include (but may not be limited to):
* Metric Allen wrenches
* #2 Phillips head screwdriver
* Adjustable wrench
* Torque wrench (capability to read foot lbs and inch lbs)
* Lint free cleaning cloths
* Teflon based spray lubricant such as "Super Lube" or other Matrix approved products.
* Mild water soluable detergent such as "Simple Green" or other Matrix approved products
* Vacuum cleaner with an extendable hose and crevasse tool attachment.
You may periodically see addendums to this document, as the Matrix Technical Support Team identifies items that require specific attention, the
latest version will always be available on the Matrix web site at www.matrixfitness.com.
DAILY MAINTENANCE ITEMS
1) Look and listen for loose fasteners, unusual noises, and any other indications that the equipment may be in need of service.
2) Clean the bike before and after each use, including:
a. Use a damp, soft cloth with water or mild liquid detergent to clean all exposed surfaces. DO NOT use ammonia, chlorine, or any acid
based cleaners. NOTE: Spray cleaner onto a cloth before using, never spray cleaner directly onto the equipment.
b. Keep the console display free of fingerprints and salt build up caused by sweat.
WEEKLY MAINTENANCE ITEMS
1) Frequently vacuum the floor beneath the unit to prevent the accumulation of dust and dirt which can affect the smooth operation of the unit.
2) Check the pedal straps for damage.
3) Clean the grooves on the foot pedals.
MONTHLY MAINTENANCE ITEMS
1) Inspect the console, seat, pedals, and shrouds for damage.
2) Tighten the pedals onto their respective cranks using a 15 mm wrench.
3) Adjust the leveling feet if equipment rocks or wobbles.
4) Clean the seat track with a 100% cotton cloth.
5) Adjust and tighten the seat rollers as needed as outlined in Section 7.11.
YEARLY MAINTENANCE ITEMS
1) Remove the front shrouds and check the belt for damage, alignment, and proper tension.
6
Page 10
CHAPTER 3: PREVENTATIVE MAINTENANCE
3.4 TOUCH SCREEN CARE & CLEANING
TOUCH SCREEN CARE AND CLEANING
* The touch screen requires very little maintenance. We recommend that you periodically clean the touch screen surface with a dry soft cloth.
If necessary, we recommend the usage of Alcohol or Isopropyl Alcohol for difficult stains or sanitary purposes.
* It is very important to avoid using any other chemical on the touch screen.
* Always dampen the cloth and clean the screen. Do not spray the cleaning agent on the screen itself, the drips can seep into the display or
stain the bezel.
* After cleaning, make sure the surface is dry. There should not be any left over solvent to seep into the display.
* It is very important to handle the touch screen with care. Do not use excessive force when cleaning.
* Do not use any sharp materials to clean the touch screen surfaces.
* Do not use high pressure air, water, or steam to clean the touch screen surface.
7
Page 11
CHAPTER 4: CONSOLE OVERLAY AND WORKOUT DESCRIPTION
4.1 CONSOLE DESCRIPTION
The R7xe-02 has a fully integrated touch screen display. All information required for workouts is explained on screen. Exploration of the interface
is highly encouraged. The information explaining how to program for various workouts will give an explanation about the contents of each screen.
GO: One touch Start.
STOP: Ends workout and shows workout summary data.
R7XE-02 ENTERTAINMENT ZONE
iPOD®: Will take the user directly to the iPod screen to allow for iPod control and playlist selection.
VOLUME UP / DOWN: Adjusts the volume output through the headphone jack of the integrated console TV or iPod output.
NUMBER KEYPAD: Allows for easy TV channel selections.
CHANNEL UP / DOWN: Allows for channel selection.
DISPLAY MODE: Allows user to cycle through console display options, iPod, TV, or profile display.
LAST CHANNEL: Allows the user to cycle between the current channel and the previous channel viewed.
8
Page 12
CHAPTER 4: CONSOLE OVERLAY AND WORKOUT DESCRIPTION
4.2 WORKOUT SETUP STEPS
To set up a workout, press the touch screen over the program you would like to use and then follow the prompts to begin your workout.
GO - Press to immediately begin a workout. Workout, resistance level, and time will automatically go to default settings. Pressing GO will not
prompt user for age, weight, or level settings.
MANUAL - Manual allows the user to input more information while defining their own workout. Calorie expenditure will be more accurate when
inputting information in Manual than by pressing GO.
FAT BURN - Fat burn is a level based program that is designed to help users burn fat through various resistance level changes.
ROLLING HILLS - The Rolling Hills program is a level based program that automatically adjusts the resistance level to simulate real terrain.
INTERVALS - The Intervals program is a level based program that automatically adjusts the resistance of the machine from low to high
intensity settings at regular intervals.
RANDOM - Random is a level based workout that randomly adjusts the resistance of the machine.
TARGET HEART RATE - The Matrix R7xe-02 bike comes with standard digital contact heart rate sensors and are POLAR telemetry
compatible. The heart rate control workout mode allows the user to program their desired heart rate zone, and the bike will automatically adjust
the level based upon the user's heart rate. The heart rate zone is calculated using the following equation: (220-Age)8%=target heart rate zone.
The user must wear a POLAR telemetric strap or continually hold onto the contact heart rate grips for this workout.
Locate the metal sensors on the handlebars of the bike. Notice that there are two separate pieces of metal on each grip. You must be making
contact with both pieces of each grip to get an accurate heart rate reading. You can grab these sensors in any program to view your current heart
rate.
FITNESS TEST -The Cooper Fitness Test measures cardiovascular fitness and proves an estimated sub-maximal VO2 result. It is based on
The test starts at a low intensity level and gradually increases in intensity (difficulty) every 2 minutes. As it increases, the user must maintain
60-80 RPM to advance to the next level. The test could take upwards of 30+ minutes for very fit individuals. Once the test ends a recovery period
(cool down) will begin and the user's results are calculated and displayed. Results are based on the number of stages completed. Incline will not
be adjustable during the test.
STAGE COMPLETE:
1 Well Below Average
2 Well Below Average
3 Below Average
4 Below Average
5 Average
6 Average
7 Above Average
8 Above Average
9+ Well Above Average
CONSTANT WATTS - Constant Watts is a unique program that allows you to vary your cadence or RPM and the bike's resistance level will
adjust accordingly to your selected goal. The quicker you pedal, the less resistance for the goal selected.
9
Page 13
CHAPTER 5: MANAGER MODE
5.1 MANAGER MODE OVERVIEW
The Manager's Custom Mode allows the club owner to customize the bike for the club.
1) To enter Manager Mode, press ENTER, 1, 0, 0, 1, ENTER on the lower display. Manager Mode will appear on the display (Figure A).
2) Follow the prompts to change the desired setting.
3) Press the ENTER key once the desired setting is correct to save.
4) Press HOME to return to normal operation.
FIGURE A
10
Page 14
5.2 MANAGER MODE - ABOUT TAB
CHAPTER 5: MANAGER MODE
MANAGER MODE
About
FUNCTION & DEFAULTSDESCRIPTIONSMODIFIED
Serial NumberThis option displays the serial number of the
Accumulated DistanceTotal distance on the unit since production. Cannot be modified.
Accumulated TimeTotal time on the unit since production. Cannot be modified.
Software VersionsSoftware version. Cannot be modified.
Out of Order
Default: Off
platform and console. See Service Mode to
edit the serial numbers.
This option allows the club to show the unit
"out of order" if an error is present.
Cannot be modified.
On / Off
11
Page 15
5.3 MANAGER MODE - TIME TAB
CHAPTER 5: MANAGER MODE
MANAGER MODE
Time
FUNCTION & DEFAULTSDESCRIPTIONSMODIFIED
Maximum Time
Default: 60 Minutes
Default Time
Default: 60 Minutes
Pause Time
Default: 5 Minutes
This option allows the club to set the
maximum workout duration limits during
peak and non peak hours.
This option controls the default program
time.
This option controls the default pause time. Maximum: 10 Minutes
Maximum: 99 Minutes
Minimum: 5 Minutes
Maximum: Max Time Setting
Minimum: 5 Minutes
Minimum: 1 Minute
12
Page 16
5.4 MANAGER MODE - DEFAULTS TAB
CHAPTER 5: MANAGER MODE
MANAGER MODE
Defaults
FUNCTION & DEFAULTSDESCRIPTIONMODIFIED
Default Level
Default: 1
Default Age
Default: 30
Default Weight
Default: 150 lbs / 68 kg
Gender
Default: Male
Key SoundThis option allows different sounds to
This option controls the dafault
program level.
This option controls the default user's
age used in the target HR calculations.
This option controls the default weight
used in the calorie calculations.
Displayed in pounds or kilograms.
Setting the user as Male or Female. Male or Female
be chosen for the keypad.
Maximum: 1
Minimum: 20
Maximum: 100
Minimum: 10
Maximum: 400 lbs / 180 kg
Minimum: 80 lbs / 36 kg
On / Off
13
Page 17
5.5 MANAGER MODE - TV TAB
CHAPTER 5: MANAGER MODE
MANAGER MODE
TV
FUNCTION & DEFAULTSDESCRIPTIONSMODIFIED
Channel
Default: 1
Volume
Default: 1
Channel ScanThis option scans the local TV system for
External TV
Default: Off
This option controls the default TV channel
on start up.
This option controls the default TV volume
on start up.
channels.
This option controls the external TV power. On / Off
The Service Mode allows an authorized service provider to test and store information on the bike.
1) To enter Service Mode, press ENTER, 3, 0, 0, 1, ENTER on the lower display. Service Mode will appear on the display (Figure A).
2) Follow the prompts to change the desired setting.
3) Press the ENTER key once the desired setting is correct to save.
4) Press HOME to return to normal operation.
22
FIGURE A
Page 26
7.2 SERVICE MODE - SETUP TAB
CHAPTER 7: SERVICE MODE
SERVICE MODE
Setup
FUNCTION & DEFAULTSDESCRIPTIONS
Machine Type
Default: Recumbent Bike
Serial NumberThis option displays the serial number of the console and frame.
Accumulated DistanceThis option displays the accumulated workout distance since production.
Accumulated TimeThis option displays the accumulated workout time since production.
Show BootFactory Setting Only.
This option selects the current model.
23
Page 27
7.3 SERVICE MODE - TEST TAB
CHAPTER 7: SERVICE MODE
Test
SERVICE MODE
FUNCTION & DEFAULTSDESCRIPTIONS
KeypadThis option is for a keypad test.
Touch CalibrationThis option starts a touch calibration. Follow the
cross mark moving across the screen and touch.
After testing 5 positions, touch the center to exit
the test.
24
Page 28
7.4 SERVICE MODE - LOG TAB
CHAPTER 7: SERVICE MODE
SERVICE MODEFUNCTION & DEFAULTSDESCRIPTIONS
LogThis option records key component
replacement history.
25
Page 29
7.5 SERVICE MODE - DATE & TIME TAB
CHAPTER 7: SERVICE MODE
SERVICE MODEFUNCTION & DEFAULTSDESCRIPTIONS
TimeDate & TimeThis option sets the current date and time on
the machine.
26
Page 30
8.1 ELECTRICAL DIAGRAMS
CHAPTER 8: TROUBLESHOOTING
27
Page 31
CHAPTER 8: TROUBLESHOOTING
8.2 ERROR CODES ON THE CONSOLE
CODECLASSDESCRIPTIONSOLUTION
0x02ABCMachine type error.Set the correct machine type in
0x02B3CResistance type error. Set the correct machine type in
0x0201ALow voltage on the battery
(voltage under 11.2V).
0x0247BLCB failed (memory write error /
feedback ADC error).
0x0248BBattery failure or disconnection
(Voltage under 8V or over 15V).
0x0441BWhen the UCB implements
a command, the LCB is not
receiving this command.
0x04A0CDigital Communication Failure.
LCB has no return message for
the UCB for 3 seconds.
0x04B0CUCB No Response. Check the console cable
Engineering Mode.
Engineering Mode.
Charge by running or by plugging
in the AC adapter.
Replace the LCB.
Check the wire connections at
the battery. Replace the battery.
Check the machine type in
Engineering Mode. Check the
connections at the UCB and LCB.
Check the console cable
connections at the UCB and
LCB. Replace the UCB or LCB
as needed.
connections at the UCB and
LCB. Replace the UCB or LCB
as needed.
CLASS C ERRORS WILL DISPLAY ON THE CONSOLE.
CLASS A OR B ERRORS WILL ONLY DISPLAY IN SERVICE MODE 5.
28
Page 32
CHAPTER 8: TROUBLESHOOTING
8.3 LCB LED INSTRUCTIONS
LED INDICATORDESCRIPTION
LED 1RPM (AC Plug In).
LED 2+5V
LED 3+15V
LED 4Bus Voltage
LED 5RPM (Generator).
LED 6Status 1 (Program operation).
LED 7Status 2 (Resistance value in middle 1/2 VCC).
LED 8Status 3 (Digital Communication).
LED 9+12V (Console Power).
WITHOUT AC PLUG - NORMAL
LED 2 - LED 9 - On.
LED 1 - Off (No AC plug detected).
LED 5 - On (Generator power detected),
WITH AC PLUG - NORMAL
LED 2 - LED 9 - On.
LED 1 - On (AC plug detected).
LED 5 - Off (No Generator power detected).
LED 1
LED 5
29
Page 33
CHAPTER 8: TROUBLESHOOTING
8.4 TROUBLESHOOTING - DISPLAY ISSUES
NO DISPLAY ON THE CONSOLE OR THE DISPLAY IS DIM WHEN RUNNING
LED 1
LED 9
LED 5
LED 8
SYMPTOM: The console will not power up or the display is dim.
CHECK POINTPOSSIBLE ISSUESOLUTION
LEDs 2, 3, 4, 6, and 7 should be ON. If they are OFF, the LCB is damaged. Replace the LCB.
If LED1 is OFF. No AC power cord plugged in. Normal for an unpowered unit.
If LED 5 is OFF. Generator has no RPM output.Normal for a powered unit. If unpowered and
If LED 8 is OFF. Bad communication between UCB and LCB. Reconnect the console cable at the LCB and
If LED 9 is OFF. LCB is not providing 12V power to the UCB. Replace the LCB.
issue is still present, replace the generator.
UCB and check for kinks.
SOLUTION IF LEDS ARE NORMAL:
1) If the LEDs are lit normally, replace the UCB and console cable.
2) if the issue is still present after the UCB and console cable are replaced, replace the LCB.
30
Page 34
CHAPTER 8: TROUBLESHOOTING
8.5 TROUBLESHOOTING - ERROR 0x04A0
ERROR 0x04A0 (DIGITAL COMMUNICATION FAILURE)
LED 1
LED 8
SYMPTOM: Error code 0x04A0 is displayed on the console.
CHECK POINTPOSSIBLE ISSUESOLUTION
LEDs 2, 3, 4, 6, and 7 should be ON. If they are OFF, the LCB is damaged. Replace the LCB.
If LED1 is OFF. No AC power cord plugged in. Normal for an unpowered unit.
If LED 8 is OFF. Bad communication between UCB and LCB. Reconnect the console cable at the LCB and
UCB and check for kinks.
SOLUTION IF LEDS ARE NORMAL:
1) If the LEDs are lit normally, replace the UCB and console cable.
2) if the issue is still present after the UCB and console cable are replaced, replace the LCB.
31
Page 35
CHAPTER 8: TROUBLESHOOTING
8.6 TROUBLESHOOTING - KEYPAD ISSUES
ALL OR SOME OF THE FUNCTION KEYS DO NOT RESPOND
POSSIBLE CAUSES:
1) The touch pad is not calibrated properly.
2) The UCB is damaged.
SOLUTION:
1) Perform a touch pad calibration in Service Mode:
a. Press ENTER, 3, 0, 0, 1, ENTER on the lower number keypad.
b. Press TEST on the display.
c. Press TOUCH CALIBRATION on the display.
d. Follow the cross mark moving across the screen and touch. After testing 5 positions, touch the center to exit the test (Figure A).
2) If the Touch Calibration does not work, replace the UCB.
32
FIGURE A
Page 36
CHAPTER 8: TROUBLESHOOTING
8.7 TROUBLESHOOTING - RESISTANCE ISSUES
HIGH OR NO RESISTANCE
POSSIBLE CAUSES:
1) The console cable is damaged or not properly plugged in.
2) The UCB is damaged.
3) The Generator is damaged.
4) The LCB is damaged.
SOLUTION:
1) Check the console cable connections at the UCB and LCB.
2) Check if the generator is outputting variable power:
a. Insert the probes from a multi-meter into the black and red wires on the generator wire harness connector (Figure A).
b. When pedaling, the output voltage from the generator should vary depending on the RPM. The generator should output 120 VAC at 94
RPM.
3) If the generator does not have variable power, replace the generator.
4) If the generator does have variable power, replace the LCB.
FIGURE A
33
Page 37
CHAPTER 8: TROUBLESHOOTING
8.8 TROUBLESHOOTING - PEDALS SLIPPING
PEDALS SLIPPING
POSSIBLE CAUSES:
1) The belt tension is not enough.
2) The one way bearing is damaged.
SOLUTION:
1) Remove the covers and check the belt tension.
a. Tighten the drive belt tension if needed by moving the spring tension clip to another hole.
b. The ECB belt should be tightened to 85 ft / lbs.
2) If the belts are tensioned correctly, the one way bearing is damaged, replace the drive assembly.
8.9 TROUBLESHOOTING - NOISE ISSUES
KNOCKING OR CREAKING NOISE
POSSIBLE CAUSES:
1) The pedal is on the crank too loosely.
2) The crank or axle is worn out.
3) The belt tension is not enough, or the belts are too dirty.
SOLUTION:
1) Retighten the pedal on the crank.
2) Replace the crank or axle as needed.
3) Remove the covers and check the belt tension.
a. Tighten the drive belt tension if needed by moving the spring tension clip to another hole.
b. The ECB belt should be tightened to 85 ft / lbs.
4) Clean the belts. If they are worn or will not clean, replace the belts.
34
Page 38
CHAPTER 8: TROUBLESHOOTING
8.10 TROUBLESHOOTING - HEART RATE ISSUES
HEART RATE FUNCTION DOES NOT WORK OR IS READING INCORRECTLY
POSSIBLE CAUSES:
1) The chest strap being used is not making good contact with the user's chest.
2) The chest strap is at a low battery status.
3) The chest strap is damaged.
4) The HR grips are damaged.
5) The HR board is damaged.
6) The UCB is damaged.
SOLUTION:
1) Recenter the chest strap below the user's pectoral muscle (Figure A) and check again.
2) Replace the battery in the chest strap.
3) Replace the chest strap.
4) If there is no HR present, replace the HR grips.
5) If there is a HR present but it is much higher than normal, replace the HR board.
6) If replacing the HR grips and board does not resolve the issues, replace the console.
FIGURE A
35
Page 39
CHAPTER 8: TROUBLESHOOTING
8.11 TROUBLESHOOTING - TV ISSUES
1) This section will help with diagnosing problems with the integrated screen TV for the Matrix R7xe-02 Bike.
2) The TV should have power whenever the unit is powered up. If the TV will not power up when the power button is pressed:
a) Press ENTER, 3, 0, 0, 1, ENTER on the lower number keypad. Press TEST on the display. Check to make sure that it says INCLUDE
POWER next to the TV Keypad option. If it is excluded, change to include power and retry the TV power.
b) If the TV Keypad option is correct and the TV still will not power up, replace the console.
3) For a fuzzy or unclear picture, see the TV programming instructions in Section 10.6. If the TV is still fuzzy or unclear after programming:
a) Check the coax connection at the entertainment port (Figure A).
b) Remove the 4 screws holding the console to the console mast and check the coax connection at the console (Figure B).
c) Move the coax cable to directly plug into the back of the console bypassing the entertainment port. If this resolves the issue, replace
the internal coax cable.
d) If plugging the coax cable into the back of the console does not resolve the issue, check the coax cable with a known working
television. If the coax cable is good, replace the console.
FIGURE BFIGURE A
36
Page 40
CHAPTER 8: TROUBLESHOOTING
8.12 TROUBLESHOOTING - SEAT ADJUSTMENT ISSUES
SEAT WOBBLY OR LOOSE
1) See if the seat rollers are loose or mis-positioned. To adjust the roller to tighten the seat:
a. Loosen the nylok nuts putting tension on the roller brackets (Figure A).
b. Starting at the front set of brackets, use a crescent wrench, channel lock pliers, or a vice grip on the stud sticking out next to the roller
bracket nut to leverage the roller bracket tightly so the chamfered roller is pushed toward the bottom of the running track, and the flat roller is
pushed towards the top of the running track (Figure B).
c. While holding pressure with the screwdriver, fully tighten the nylok nut to hold the roller bracket in place (Figure C).
d. Once the front roller brackets are tight, repeat procedure with the rear roller brackets.
e. Once the roller brackets are tightened, test the seat movement for smooth travel. NOTE: If the seat sticks or is hard to move, the
pressure on the roller brackets may need to be loosened. If the seat is still wobbly or loose, the pressure on the roller brackets may need to be
further tightened.
2) If seat is still wobbly or loose once the roller brackets are tightened, replace the roller brackets.
FIGURE AFIGURE B
FIGURE C
37
Page 41
CHAPTER 9: PART REPLACEMENT GUIDE
9.1 CONSOLE REPLACEMENT
1) Remove the 4 screws holding the console to the frame (Figure A).
FIGURE A
2) Disconnect the console cable and HR connections from the defective console and remove the console (Figure B).
3) Reinstall the wire connections to the new console.
4) Carefully push the wires into the console and mast until they are clear of the console / mast connection and attach the console to the mast
using the 4 screws.
5) Test the bike for function as outlined in Section 8.21.
38
FIGURE B
Page 42
CHAPTER 9: PART REPLACEMENT GUIDE
9.2 HANDLEBAR REPLACEMENT
1) Remove the 2 screws holding on the handlebar cover (Figures A & B).
FIGURE AFIGURE B
2) Remove the 4 screws holding the heart rate handlebar to the console mast being careful to support the handlebar (Figure C).
3) Remove the defective handlebar (Figure D).
FIGURE CFIGURE D
4) Reverse Steps 1-3 to install a new handlebar.
39
Page 43
CHAPTER 9: PART REPLACEMENT GUIDE
9.3 CUP HOLDER REPLACEMENT
1) Remove the 2 screws holding the cup holder to the frame (Figure A).
FIGURE A
2) Remove the cup holder (Figure B).
3) Reverse Steps 1-2 to install a new cup holder.
FIGURE B
40
Page 44
CHAPTER 9: PART REPLACEMENT GUIDE
9.4 KEYPAD / OVERLAY REPLACEMENT
1) Remove the console as outlined in Section 9.1.
2) Remove the back cover of the console (Figure A).
3) Unplug and remove the faulty overlay (Figure B).
FIGURE A
4) Clean the console area with alcohol to remove any left over adhesive (Figure C).
5) Peel part of the protective film from the back of the overlay / keypad (Figure D).
FIGURE CFIGURE D
6) Push the overlay / keypad ribbon cable through the hole in the console and plug it in (Figure E).
7) Match the overlay / keypad to the cutout in the console (Figure F).
FIGURE B
FIGURE EFIGURE F
41
Page 45
CHAPTER 9: PART REPLACEMENT GUIDE
9.4 KEYPAD / OVERLAY REPLACEMENT - CONTINUED
7) Press down on the corners of the overlay / keypad to keep it in place. Then remove the protective film (Figures G & H).
FIGURE GFIGURE H
8) Once the overlay / keypad is in the correct position, press down on it to adhere it in positions (Figure I).
9) Use the same procedure to replace any additional faulty overlays / keypads. NOTE: Overlays / keypads cannot be re-used.
42
FIGURE I
Page 46
CHAPTER 9: PART REPLACEMENT GUIDE
9.5 CONSOLE MAST REPLACEMENT
1) Remove the console as outlined in Section 8.1.
2) Remove the HR handlebars as outlined in Section 8.2.
3) Lift up the rubber boot at the bottom of the console mast (Figure A).
FIGURE A
4) With the rubber boot lifted, remove the 4 screws holding the console mast to the frame (Figure B).
FIGURE B
5) Pull the wires out the bottom of the console mast and remove the mast.
6) Reverse Steps 1-5 to install a new console mast. NOTE: When installing a new console mast, be sure to pull the console wires up through
the new mast prior to installing the 4 screws into the frame.
7) Test the bike for function as outlined in Section 8.21.
43
Page 47
CHAPTER 9: PART REPLACEMENT GUIDE
9.6 SEAT PAD REPLACEMENT
1) Remove the 4 screws holding the seat pad to the seat frame (Figure A).
FIGURE A
2) Lift the seat pad away from the seat frame (Figure B).
3) Reverse Steps 1-2 to install a new seat pad.
44
FIGURE B
Page 48
CHAPTER 9: PART REPLACEMENT GUIDE
9.7 BACK PAD REPLACEMENT
1) Remove the 8 screws holding the plastic cover onto the back of the seat pad and remove it (Figure A).
2) Remove the 4 screws holding the back pad onto the seat frame (Figure B).
FIGURE A
3) Remove the back pad (Figure C).
4) Reverse Steps 1-3 to install a new back pad.
FIGURE B
FIGURE C
45
Page 49
CHAPTER 9: PART REPLACEMENT GUIDE
9.8 HEART RATE HANDLEBAR REPLACEMENT
1) Remove the seat pad as outlined in Section 8.6.
2) Remove the back pad as outlined in Section 8.7.
3) Disconnect the heart rate wiring exposed when the seat pad is removed (Figure A).
4) Remove the 3 screws holding the heart rate handlebars to the seat frame (Figure B).
FIGURE A
5) Remove the heart rate handlebars from the frame (Figure C).
FIGURE C
6) Reverse Steps 1-5 to install a new heart rate handlebar.
7) Test the bike for function as outlined in Section 8.21.
FIGURE B
46
Page 50
CHAPTER 9: PART REPLACEMENT GUIDE
9.9 HEART RATE GRIPS REPLACEMENT
1) Using a flat screwdriver, pry the silver metal heart rate plate on the back side of the HR grip away from the plastic of the HR grip (Figure A).
2) Disconnect the HR grip wire and remove the metal plate (Figure B).
FIGURE AFIGURE B
3) Remove the 3 screws holding the HR grip together (Figure C).
4) Disconnect the level button and remove the two halves of the HR grip (Figure D).
FIGURE CFIGURE D
5) Reverse Steps 1-4 to install new HR grips.
6) Test the Bike for function as outlined in Section 8.21.
47
Page 51
CHAPTER 9: PART REPLACEMENT GUIDE
9.10 UPPER SEAT FRAME REPLACEMENT
1) Remove the seat pad as outlined in Section 8.6.
2) Remove the back pad as outlined in Section 8.7.
3) Disconnect and remove the HR handlebar as outlined in Section 8.8.
4) Remove the 4 screws holding the upper seat frame to the lower seat frame (Figure A).
FIGURE A
5) Remove the upper seat frame from the lower seat frame (Figure B).
FIGURE B
6) Reverse Steps 1-5 to install a new seat frame.
7) Test the bike for function as outlined in Section 8.21.
48
Page 52
CHAPTER 9: PART REPLACEMENT GUIDE
9.11 LOWER SEAT FRAME REPLACEMENT
1) Remove the seat pad as outlined in Section 8.6.
2) Remove the back pad as outlined in Section 8.7.
3) Remove the 2 screws holding the seat position plate onto the seat frame and remove the seat position plate (Figures A & B).
FIGURE AFIGURE B
4) Disconnect the HR wiring that is exposed when the seat pad is removed and slide it out the hole in the frame so it does not restrict the seat
movement (Figures C & D).
FIGURE C
5) Remove the 4 screws holding the upper seat frame onto the lower seat frame and remove the upper seat frame (Figures E & F).
FIGURE EFIGURE F
FIGURE D
49
Page 53
CHAPTER 9: PART REPLACEMENT GUIDE
9.11 LOWER SEAT FRAME REPLACEMENT - CONTINUED
6) Remove the screw holding the rear seat roller to the seat track and remove the roller (Figure G).
7) Remove the 2 screws holding the rear end cap onto the seat track (Figure H).
FIGURE GFIGURE H
8) Remove the end cap (Figure I).
9) Depress the seat position lever and pull the lower seat frame off of the seat track (Figure J).
FIGURE IFIGURE J
10) Reverse Steps 1-9 to install a new lower seat frame.
11) Test the bike for function as outlined in Section 8.21.
50
Page 54
CHAPTER 9: PART REPLACEMENT GUIDE
9.12 SEAT ADJUSTMENT HANDLE REPLACEMENT
1) Remove the 2 screws holding the seat adjustment handle to the seat frame (Figure A).
FIGURE A
2) Remove the seat adjustment handle (Figure B).
3) Reverse Steps 1-2 to install a new seat adjustment handle.
4) Test the bike for function as outlined in Section 8.22.
FIGURE B
51
Page 55
9.13 REAR SHROUD REPLACEMENT
1) Remove the 8 screws holding the right side shroud to the frame and left shroud and remove it (Figure A).
2) Remove the 6 screws holding the left side shroud to the frame and remove it (Figure B).
FIGURE A
3) Figure C shows the bike with both rear shrouds removed.
4) Reverse Steps 1-2 to install a new rear shroud.
FIGURE B
FIGURE C
52
Page 56
CHAPTER 9: PART REPLACEMENT GUIDE
9.14 PEDAL REPLACEMENT
1) Use a 15 mm wrench to remove the pedal from the crank (Figure A). NOTE: For the right side pedal, the threads are normal. For the left
side pedal, the threads are reversed (the pedal turns off counterclockwise).
FIGURE A
2) Remove the pedal (Figure B).
3) Reverse Steps 1-2 to install a new pedal.
FIGURE B
53
Page 57
CHAPTER 9: PART REPLACEMENT GUIDE
9.15 FRONT SHROUD REPLACEMENT
1) Remove the pedals as outlined in Section 8.14.
2) Remove the 9 screws holding the right side front shroud to the frame and the left shroud and remove it (Figure A). NOTE: You will need to
angle the shrouds so that the crank passes through the hole in the shroud.
FIGURE A
3) Remove the 5 screws holding the left side front shroud to the frame and remove it (Figure B).
FIGURE B
4) Reverse Steps 1-3 to install a new front shroud.
54
Page 58
CHAPTER 9: PART REPLACEMENT GUIDE
9.16 LOWER CONTROL BOARD REPLACEMENT
1) Remove the rear shrouds as outlined in Section 8.13.
2) Disconnect the 3 wire connections to the lower board (Figure A).
FIGURE A
3) Remove the 2 screws holding the lower board to the frame (Figure B), and remove the lower board.
4) Reverse Steps 1-3 to install a new lower board.
5) Test the bike for function as outlined in Section 8.22.
FIGURE B
55
Page 59
CHAPTER 9: PART REPLACEMENT GUIDE
9.17 DRIVE BELT REPLACEMENT
1) Remove the right side front shroud as outlined in Section 8.15.
2) Remove the screw that applies tension to the belt (Figure A).
3) Rotate the tension assembly to remove the tension from the belt (Figure B).
FIGURE A
4) Remove the belt (Figure C).
5) Reverse Steps 1-4 to install a new drive belt. NOTE: Be sure to reattach the tension spring. If more tension is needed on the drive belt,
multiple holes are available for the spring attachment (Figure D).
FIGURE C
6) Test the bike for function as outlined in Section 8.22.
FIGURE B
FIGURE D
56
Page 60
CHAPTER 9: PART REPLACEMENT GUIDE
9.18 ECB (ELECTRONIC BRAKE) BELT REPLACEMENT
1) Remove the front shrouds as outlined in Section 8.15.
2) Loosen the nuts holding the ECB to the frame (Figure A), and remove the nuts putting tension on the ECB belt (Figure B).
FIGURE A
3) Once the tension has been removed, the ECB belt can be walked off of the pulley (Figure C).
4) Pull the ECB out of the frame towards the front of the unit, and remove the ECB belt (Figure D).
FIGURE C
5) Reverse Steps 1-4 to install a new ECB belt. NOTE: Re-tension the new ECB belt to 85 ft / lbs.
6) Test the bike for function as outlined in Section 8.22.
FIGURE B
FIGURE D
57
Page 61
CHAPTER 9: PART REPLACEMENT GUIDE
9.19 ECB REPLACEMENT
1) Remove the front shrouds as outlined in Section 8.15.
2) Remove the nuts holding the ECB to the frame (Figure A), and remove the nuts putting tension on the ECB belt (Figure B).
FIGURE AFIGURE B
3) Once the tension has been removed, the ECB belt can be walked off of the pulley (Figure C).
4) Pull the ECB out of the frame towards the front of the unit, and remove the ECB belt (Figure D).
FIGURE CFIGURE D
5) Reverse Steps 1-4 to install a new ECB.
6) Test the bike for function as outlined in Section 8.22.
58
Page 62
CHAPTER 9: PART REPLACEMENT GUIDE
9.20 PULLEY AXLE SET REPLACEMENT
1) Remove the front shrouds as outlined in Section 8.15.
2) Remove the drive belt as outlined in Section 8.17.
3) Loosen the nuts holding the ECB to the frame (Figure A), and remove the nuts putting tension on the ECB belt (Figure B).
FIGURE AFIGURE B
4) Once the tension has been removed, walk the ECB belt off of the pulley (Figure C).
5) Remove the C-clip holding the bearing in place on the right side of the frame (Figure D).
FIGURE C
FIGURE D
59
Page 63
CHAPTER 9: PART REPLACEMENT GUIDE
9.20 PULLEY AXLE SET REPLACEMENT - CONTINUED
6) Remove the bearing (Figure E).
7) Remove the large nut holding in the pulley axle assembly with a large channel lock pliers or a pipe wrench (Figure F).
FIGURE E
8) Once the large nut is removed, the pulley axle set can be removed from the left side of the frame (Figure G).
FIGURE F
FIGURE G
9) Reverse Steps 1-8 to install a new pulley axle set.
10) Test the bike for function as outlined in Section 8.22.
60
Page 64
CHAPTER 9: PART REPLACEMENT GUIDE
9.21 CRANK AXLE SET REPLACEMENT
1) Remove the front shrouds as outlined in Section 8.15.
2) Remove the drive belt as outlined in Section 8.17
3) Remove the 3 screws holding the crank axle bearings in place on both sides (Figure A).
4) Bend the tabs of the nut on the left side of the frame so that this nut will turn (Figure B).
FIGURE A
5) Use a 32 mm wrench to remove the crank axle nuts (Figure C). NOTE: This nut is reverse threaded.
FIGURE C
6) Once the nuts are removed, the crank axle can be removed from the right side of the frame.
7) Reverse Steps 1-6 to install a new crank axle set.
9) Test the bike as outlined in Section 8.22.
FIGURE B
61
Page 65
CHAPTER 9: PART REPLACEMENT GUIDE
9.22 TESTING THE BIKE
ONCE THE UNIT OR REPLACEMENT PART IS FULLY INSTALLED AND ASSEMBLED AND
PROPERLY PLACED ON THE FLOOR, USE THE FOLLOWING INSTRUCTIONS TO SETUP
AND TEST THE MACHINE:
1) Check that the console is set for bike.
a. Press ENTER, 3, 0, 0, 1, ENTER on the lower number keypad to enter Service Mode.
b. Press SETUP on the display.
c. Press MACHINE TYPE on the display.
d. Press BIKE on the display.
e. Press RECUMBENT on the display.
f. Press the BACK and HOME keys to return to normal function.
2)
Enter the serial number of the frame into the console. To do so:
a. Press ENTER, 3, 0, 0, 1, ENTER on the lower number keyapd, Service Mode will appear on the display.
b. Press SETUP on the display.
c. Press SERIAL NUMBER on the display.
d. Press PLATFORM on the display.
e. Enter the last 8 digits of the serial # from the base frame of the unit (see Section 1.1 for serial number location).
f. Press OK on the display to save the serial number.
g. Press the HOME key to return to normal function.
3) Without hitting start or entering any program modes, sit on the bike and hold the handlebars while pedaling to simulate exercising. While
moving, listen for any odd noises or squeaks.
4) Move the seat back and forth to check for tightness or wobbling. Adjust the seat as outlined in Section 8.11.
5) After stopping movement, press the green GO key and begin pedaling.
6) Grasp the hand grips to check for proper heart rate response.
7) Press the level up and down buttons on the console and hand grips to make sure resistance is fully functional.
8) If everything functions properly, stop pedaling and the unit will reset to normal operation within 30 seconds.
62
Page 66
CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE
CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE
10.2 FASTENERS AND ASSEMBLY TOOLS
QUANTITYPART # SKETCHDESCRIPTIONNOTES
1Z054 MM ALLEN WRENCHPURPLE
1Z045MM ALLEN WRENCHPURPLE
1Z016 MM ALLEN WRENCHPURPLE
1Z03OPEN WRENCH (15 & 17 MM)PURPLE
1Z02#2 PHILLIPS SCREWDRIVERPURPLE
4Z11
4Z12
2Z13
8Z21
8Z22
BUTTON HEAD SCREW (M8 X 25L)WHITE
SPRING WASHERWHITE
BUTTON HEAD SCREW (M5 X 20L)WHITE
BUTTON HEAD SCREW (M8 X 20L)BLACK
FLAT WASHERBLACK
8Z23See sketch of part Z12SPRING WASHERBLACK
4Z31
BUTTON HEAD SCREW (M8 X 15L)YELLOW
4Z32See sketch of part Z22FLAT WASHERYELLOW
4Z33See sketch of part Z12SPRING WASHERYELLOW
2Z34See sketch of part Z11BUTTON HEAD SCREW (M8 X 25L)YELLOW
4Z41See sketch of part Z31BUTTON HEAD SCREW (M8 X 15L)RED
4Z42See sketch of part Z31BUTTON HEAD SCREW (M8 X 50L)RED
4Z43See sketch of part Z22FLAT WASHERRED
8Z44See sketch of part Z12SPRING WASHERRED
3Z45See sketch of part Z31BUTTON HEAD SCREW (M8 X 15L)RED
1Z51
ADJUSTMENT FOOT
2Z55See sketch of part Z31BUTTON HEAD SCREW (M8 X 40L)RED
64
Page 68
CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE
10.3 ASSEMBLY INSTRUCTIONS
AFTER THESE ASSEMBLY STEPS ARE COMPLETE, BE SURE TO SETUP AND TEST THE UNIT AS OUTLINED
IN SECTION 9.22.
STEP 1STEP 2
65
Page 69
CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE
10.3 ASSEMBLY INSTRUCTIONS - CONTINUED
STEP 3
66
Page 70
CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE
10.3 ASSEMBLY INSTRUCTIONS - CONTINUED
STEP 4
STEP 5
67
Page 71
CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE
10.3 ASSEMBLY INSTRUCTIONS - CONTINUED
FINAL ASSEMBLY
68
Page 72
CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE
10.4 ADJUSTING THE PEDAL STRAPS AND SEAT
ADJUSTING THE PEDAL STRAPS
The straps are designed to fit your individual foot size and should be adjusted tight enough to keep your foot from slipping. The pedals include
spring loaded clips for easy adjustment. To tighten the strap, pull down the open end of the strap. To loosen the strap, push down on the top of
the clip and pull the strap up. Release the clip to lock the strap in place.
ADJUSTING THE R7xe-02 SEAT
While seated on the Matrix Rx-02 Bike, an optimum position will
allow movement through the bottom of the stroke without locking the
knees or shifting in the seat. The knees should have a slight bend
at the point of fullest leg extension.
If the seat needs to be adjusted, lift the spring loaded seat lever
on the right side of the seat to make adjustments. Slide the seat
forward or backward to its desired location. Release the spring
loaded seat lever and gently attempt to rock forward and backward
to assure it is locked in place. Check the seat distance again and
re-adjust it if necessary. If the seat is wobbly or loose, tighten the
seat roller brackets using the procedure outlined in Section 8.11.
69
Page 73
CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE
10.5 LEVELING THE BIKE
STABILIZING THE MATRIX R7XE-02 BIKE
After positioning the bike in its intended location, check its stability by attempting to shake it side to side. Shaking or wobbling indicates that
your bike needs to be leveled. Determine which leveler is not resting completely on the floor. Loosen the nut with one hand to allow the leveler
to rotate. Rotate the left or right leveler, and repeat the adjustment as necessary until the bike is stable. Lock the adjustment by tightening the
nut against the rear foot support.
70
Page 74
CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE
10.6 TV PROGRAMMING INSTRUCTIONS
1) Press ENTER, 1, 0, 0, 1, ENTER on the number keypad and Manager Mode will appear on the display.
2) Press TV on the display (Figure A).
3) Press Setup on the display and a TV will appear in the top right corner (Figure B).
4) Press the - key on the number keypad and a Menu will appear on the TV (Figure C).
5) Use the volume keys to move horizontally in the Menu and the channel keys to move up or down. NOTE: You must press buttons quickly in
the Menu or it will minimize within 5 seconds.
6) Move the cursor over to Channel on the top right of the Menu (Figure D), and go down to CHANNEL SCAN, use the volume button to select
it (Figure E).
7) Move the cursor down to START TO SCAN and use the volume button to select it (Figure F).
8) If the channels are now coming in clearly, press the HOME key to return to normal operation (Figure G).
9) If the channels still are not coming in, or are showing in black and white, return to CHANNEL SCAN, and then change the CABLE SYSTEM
to match your incoming cable frequency (Figure H). Reselect START TO SCAN once this has been changed.
10) If the channels are still not coming in clearly, refer to the TV Troubleshooting in Section 8.11.
FIGURE A
FIGURE C
FIGURE B
FIGURE D
71
Page 75
CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE
10.6 TV PROGRAMMING INSTRUCTIONS - CONTINUED
FIGURE E
FIGURE F
FIGURE GFIGURE H
72
Page 76
CHAPTER 11: SOFTWARE UPGRADE GUIDE
11.1 SOFTWARE UPGRADE INSTRUCTIONS
1) Copy three software files (7xe deploy.cab, io.txt, and update.config) onto a USB drive.
2) Turn on the power to the bike, wait until the standby picture has been cleared (Figure A).
3) Insert the USB drive into the Reprogram Port in the back of the console back cover (Figure B).
4) The upgrade procedure will run automatically (Figure C).
5) When the update is complete, the display will prompt to remove the USB drive (Figure D).
6) Power should cycle automatically once the USB drive is removed. Once the unit powers back up, test for function as outlined in Section 9.20.
FIGURE A
FIGURE C
FIGURE B
FIGURE D
73
Page 77
NOTES
74
Page 78
1610 LANDMARK DRIVE COTTAGE GROVE WI 53527 USA
TOLL FREE 866.693.4863
MATRIX FITNESS SYSTEMS CORP.
www.matrixfitness.com
KO
REV. 1
FAX 608.839.1717
75
Loading...
+ hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.