Matrix R7XE-02 Bike Service Manual

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R7XE-02 BIKE
SERVICE MANUAL
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TABLE OF CONTENTS
CHAPTER 1: SERIAL NUMBER LOCATION ................................................................... 1
CHAPTER 2: IMPORTANT SAFETY INSTRUCTIONS
2.1 Read and Save These Instructions ........................................................................... 3
2.2 Electrical Requirements ............................................................................................ 4
CHAPTER 3: PREVENTATIVE MAINTENANCE
3.1 Recommended Cleaning Tips ................................................................................... 5
3.2 Check for Damaged Parts ......................................................................................... 5
3.3 Care and Maintenance Instructions .......................................................................... 6
3.4 Touch Screen Care & Cleaning.................................................................................. 7
4.1 Console Description .................................................................................................. 8
4.2 Workout Setup Steps ................................................................................................. 9
CHAPTER 5: MANAGER MODE
5.1 Manager Mode Overview ........................................................................................... 10
5.2 Manager Mode - About Tab ........................................................................................ 11
5.3 Manager Mode - Time Tab ......................................................................................... 12
5.4 Manager Mode - Defaults Tab .................................................................................... 13
5.5 Manager Mode - TV Tab ............................................................................................ 14
5.6 Manager Mode - Language Tab ................................................................................. 15
CHAPTER 6: ENGINEERING MODE
6.1 Engineering Mode Overview ...................................................................................... 16
6.2 Engineering Mode - Calibration Tab ........................................................................... 17
6.3 Engineering Mode - Statistics .................................................................................... 18
6.4 Engineering Mode - Errors Tab ................................................................................. 19
6.5 Engineering Mode - Clubs Tab ................................................................................... 20
6.6 Engineering Mode - Club ID Tab ................................................................................ 21
CHAPTER 7: SERVICE MODE
7.1 Service Mode Overview ............................................................................................. 22
7.2 Service Mode - Setup Tab .......................................................................................... 23
7.3 Service Mode - Test Tab ............................................................................................ 24
7.4 Service Mode - Log Tab ............................................................................................. 25
7.5 Service Mode - Date & Time Tab ............................................................................... 26
CHAPTER 8: TROUBLESHOOTING
8.1 Electrical Diagram ...................................................................................................... 27
8.2 Error Codes on the Console ....................................................................................... 28
8.3 LCB LED Indicators .................................................................................................... 29
8.4 Display Power Issues .................................................................................................. 30
8.5 Error 0x04A0 ............................................................................................................... 31
8.6 Keypad Issues ............................................................................................................. 32
8.7 Resistance Issues ....................................................................................................... 33
8.8 Pedal Slipping ............................................................................................................. 34
8.9 Noise Issues ................................................................................................................ 34
8.10 Heart Rate Issues ....................................................................................................... 35
8.11 TV Issues .................................................................................................................... 36
8.12 Seat Issues ................................................................................................................. 37
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TABLE OF CONTENTS
CHAPTER 9: PART REPLACEMENT GUIDE
9.1 Console Replacement ................................................................................................. 38
9.2 Handlebar Replacement ............................................................................................ 39
9.3 Cup Holder Replacement ........................................................................................... 40
9.4 Keypad / Overlay Replacement .................................................................................. 41
9.5 Console Mast Replacement ........................................................................................ 44
9.6 Seat Pad Replacement ............................................................................................... 45
9.7 Back Pad Replacement .............................................................................................. 46
9.8 HR Handlebar Replacement ....................................................................................... 47
9.9 HR Grips Replacement ............................................................................................... 48
9.10 Upper Seat Frame Replacement ............................................................................... 49
9.11 Lower Seat Frame Replacement ................................................................................ 51
9.12 Seat Adjustment Handle Replacement ....................................................................... 53
9.13 Rear Shrouds Replacement ....................................................................................... 54
9.14 Pedal Replacement .................................................................................................... 55
9.15 Front Shroud Replacement ......................................................................................... 56
9.16 Lower Control Board Replacement ............................................................................. 57
9.17 Drive Belt Replacement .................................................................................................. 58
9.18 ECB (Electronic Brake) Belt Replacement ..................................................................... 59
9.19 ECB (Electronic Brake) Replacement ............................................................................ 60
9.20 Pulley Axle Set Replacement ......................................................................................... 61
9.21 Crank Axle Set Replacement .......................................................................................... 63
9.22 Testing the Bike ............................................................................................................... 64
CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE
10.1 R7xe-02 Bike Specifications ....................................................................................... 65
10.2 Fasteners and Assembly Tools ................................................................................... 66
10.3 Assembly Instructions ................................................................................................ 67
10.4 Adjusting the Pedal Straps and Seat .......................................................................... 71
10.5 Leveling the Bike ......................................................................................................... 72
10.6 TV Programming Instructions ..................................................................................... 73
CHAPTER 11: SOFTWARE UPGRADE GUIDE
11.1 Software Upgrade Procedure ..................................................................................... 75
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1.1 SERIAL NUMBER LOCATION
CHAPTER 1: SERIAL NUMBER LOCATION
A serial number plate is located below the bottom of the console mast beneath a rubber boot. There is also a serial number tag on the middle of the main frame pointed towards the floor.
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CHAPTER 1: SERIAL NUMBER LOCATION
1.1 SERIAL NUMBER LOCATION - CONTINUED
UNIVERSAL CONSOLE SERIAL NUMBER LOCATION
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CHAPTER 2: IMPORTANT SAFETY INSTRUCTIONS
2.1 READ AND SAVE THESE INSTRUCTIONS
To ensure your safety and protect the equipment, read all instructions before operating the MATRIX R7xe-02 Bike.
To ensure proper use of the Matrix R7xe-02 Bike, make sure that all users read this manual. Remind the users that before undertaking any fitness program, they should obtain complete physical examinations from their physicians. If, at any time while exercising, the user experiences dizziness, pain, or shortness of breath, nausea or feels faint, he or she must stop immediately.
* This bike is only to be used for its intended purpose described in this manual. Do not use attachments that have not been recom­mended by Matrix.
* Never drop or insert objects into any opening. Keep hands away from moving parts. If the item cannot be reached, contact a Matrix authorized dealer for assistance.
* Never operate the unit if it is damaged, not working properly, when it has been dropped, or has been dropped in water.
* Keep hands and feet clear at all times from moving parts to avoid injury.
* Do not use this product outdoors, near swimming pools or in areas of high humidity.
* Do not operate where aerosol (spray) products are being used or when oxygen is being administered.
* Do not use this product in bare feet. Do not wear shoes with heels, leather soles, cleats, or spikes while exercising.
CAUTION! If you experience chest pains, nausea, dizziness, or shortness of breath, stop exercising immediately and con sult your physician before continuing.
CAUTION! Any changes or modifications to this equipment could void the product warranty.
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* Do not remove the side covers. Service should only be done by an authorized service technician.
* Close supervision is necessary when used near children, invalids, or disabled people.
* When the bike is in use, young children and pets should be kept at least 3 meters / 10 feet away.
* Assemble and operate the bike on a solid, level surface.
* Never face backward while using the Matrix R7xe-02 Bike.
* Use the stationary handlebars when mounting or dismounting the bike.
* Do not wear clothing that might catch on any moving parts of this bike.
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CHAPTER 2: IMPORTANT SAFETY INSTRUCTIONS
2.2 ELECTRICAL REQUIREMENTS
The Matrix R7xe-02 Bike must be AC powered. These units can be daisy chained together, up to 4 units per dedicated 15 amp circuit, using a Matrix daisy chain cord adapter (sold separately).
For your safety and for the performance of your Matrix bike, the ground on your circuits must be non looped. Please refer to NEC articles 210-21 and 210-23. Any alterations to the standard Matrix power cords will void all warranties.
GROUNDING INSTRUCTIONS:
The Matrix R7xe-02 Bike must be grounded. If it should malfunction or break down, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. The bike is equipped with a cord having an equipment grounding conductor and a grounding plug. The plug must be plugged into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances. If the user does not follow these grounding instructions, the user could void the Matrix limited warranty.
DANGER: Improper connection of the equipment grounding conductor can result in the risk of electric shock. Check with a qualified electrician if the user is in doubt as to whether the product is properly grounded. Do not modify the plug provided with the product if it will not fit the outlet, have a proper outlet installed by an electrician
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CHAPTER 3: PREVENTATIVE MAINTENANCE
3.1 RECOMMENDED CLEANING TIPS
Preventative maintenance and daily cleaning will prolong the life and look of your MATRIX R7xe-02 Bike
Please read and follow these tips.
* Position the equipment away from direct sunlight. The intense UV
light can cause discoloration on plastics.
* Locate your equipment in an area with cool temperatures and low
humidity.
* Clean with a soft 100% cotton cloth.
* Clean with soap and water or other non-ammonia based all purpose
cleaners.
* Wipe seats, pedals, console, heart rate grips, and the handlebar clean
after each use.
* Do not pour liquids directly onto your equipment. This can cause dam-
age to the equipment and in some cases electrocution.
* Check pedal straps weekly for wear.
* Adjust leveling feet when equipment wobbles or rocks.
* Maintain a clean area around the equipment, free from dust and dirt.
3.2 CHECK FOR DAMAGED PARTS
DO NOT use any equipment that is damaged or has worn or
broken parts. Use only replacement parts supplied by Matrix Fitness Systems.
MAINTAIN LABELS AND NAMEPLATES. Do not remove labels for any reason. They contain important information. If unreadable or missing, contact Matrix Fitness Systems for a replacement at 866-693-4863 or www.matrixfitness.com.
MAINTAIN ALL EQUIPMENT. Preventative maintenance is the key to smoothly operating equipment. Equipment needs to be inspected at regular intervals. Defective components must be kept out of use until they are repaired. Ensure that any person(s) making adjustments or performing maintenance or repair of any kind is qualified to do so. Matrix Fitness Systems will provide service and maintenance training at our corporate facility upon request or in the field if proper arrangements are made.
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CHAPTER 3: PREVENTATIVE MAINTENANCE
3.3 CARE AND MAINTENANCE INSTRUCTIONS
In order to maximize life span, and minimize down time, all MATRIX equipment requires regular cleaning, and maintenance items performed on a scheduled basis. This section contains detailed instructions on how to perform these items and the frequency of which they should be done. Some basic tools and supplies will be necessary to perform these tasks which include (but may not be limited to):
* Metric Allen wrenches * #2 Phillips head screwdriver * Adjustable wrench * Torque wrench (capability to read foot lbs and inch lbs) * Lint free cleaning cloths * Teflon based spray lubricant such as "Super Lube" or other Matrix approved products. * Mild water soluable detergent such as "Simple Green" or other Matrix approved products * Vacuum cleaner with an extendable hose and crevasse tool attachment.
You may periodically see addendums to this document, as the Matrix Technical Support Team identifies items that require specific attention, the latest version will always be available on the Matrix web site at www.matrixfitness.com.
DAILY MAINTENANCE ITEMS
1) Look and listen for loose fasteners, unusual noises, and any other indications that the equipment may be in need of service.
2) Clean the bike before and after each use, including: a. Use a damp, soft cloth with water or mild liquid detergent to clean all exposed surfaces. DO NOT use ammonia, chlorine, or any acid based cleaners. NOTE: Spray cleaner onto a cloth before using, never spray cleaner directly onto the equipment. b. Keep the console display free of fingerprints and salt build up caused by sweat.
WEEKLY MAINTENANCE ITEMS
1) Frequently vacuum the floor beneath the unit to prevent the accumulation of dust and dirt which can affect the smooth operation of the unit.
2) Check the pedal straps for damage.
3) Clean the grooves on the foot pedals.
MONTHLY MAINTENANCE ITEMS
1) Inspect the console, seat, pedals, and shrouds for damage.
2) Tighten the pedals onto their respective cranks using a 15 mm wrench.
3) Adjust the leveling feet if equipment rocks or wobbles.
4) Clean the seat track with a 100% cotton cloth.
5) Adjust and tighten the seat rollers as needed as outlined in Section 7.11.
YEARLY MAINTENANCE ITEMS
1) Remove the front shrouds and check the belt for damage, alignment, and proper tension.
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CHAPTER 3: PREVENTATIVE MAINTENANCE
3.4 TOUCH SCREEN CARE & CLEANING
TOUCH SCREEN CARE AND CLEANING
* The touch screen requires very little maintenance. We recommend that you periodically clean the touch screen surface with a dry soft cloth. If necessary, we recommend the usage of Alcohol or Isopropyl Alcohol for difficult stains or sanitary purposes.
* It is very important to avoid using any other chemical on the touch screen.
* Always dampen the cloth and clean the screen. Do not spray the cleaning agent on the screen itself, the drips can seep into the display or stain the bezel.
* After cleaning, make sure the surface is dry. There should not be any left over solvent to seep into the display.
* It is very important to handle the touch screen with care. Do not use excessive force when cleaning.
* Do not use any sharp materials to clean the touch screen surfaces.
* Do not use high pressure air, water, or steam to clean the touch screen surface.
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CHAPTER 4: CONSOLE OVERLAY AND WORKOUT DESCRIPTION
4.1 CONSOLE DESCRIPTION
The R7xe-02 has a fully integrated touch screen display. All information required for workouts is explained on screen. Exploration of the interface is highly encouraged. The information explaining how to program for various workouts will give an explanation about the contents of each screen.
GO: One touch Start.
STOP: Ends workout and shows workout summary data.
R7XE-02 ENTERTAINMENT ZONE
iPOD®: Will take the user directly to the iPod screen to allow for iPod control and playlist selection.
VOLUME UP / DOWN: Adjusts the volume output through the headphone jack of the integrated console TV or iPod output.
NUMBER KEYPAD: Allows for easy TV channel selections.
CHANNEL UP / DOWN: Allows for channel selection.
DISPLAY MODE: Allows user to cycle through console display options, iPod, TV, or profile display.
LAST CHANNEL: Allows the user to cycle between the current channel and the previous channel viewed.
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CHAPTER 4: CONSOLE OVERLAY AND WORKOUT DESCRIPTION
4.2 WORKOUT SETUP STEPS
To set up a workout, press the touch screen over the program you would like to use and then follow the prompts to begin your workout.
GO - Press to immediately begin a workout. Workout, resistance level, and time will automatically go to default settings. Pressing GO will not
prompt user for age, weight, or level settings.
MANUAL - Manual allows the user to input more information while defining their own workout. Calorie expenditure will be more accurate when
inputting information in Manual than by pressing GO.
FAT BURN - Fat burn is a level based program that is designed to help users burn fat through various resistance level changes.
ROLLING HILLS - The Rolling Hills program is a level based program that automatically adjusts the resistance level to simulate real terrain.
INTERVALS - The Intervals program is a level based program that automatically adjusts the resistance of the machine from low to high
intensity settings at regular intervals.
RANDOM - Random is a level based workout that randomly adjusts the resistance of the machine.
TARGET HEART RATE - The Matrix R7xe-02 bike comes with standard digital contact heart rate sensors and are POLAR telemetry
compatible. The heart rate control workout mode allows the user to program their desired heart rate zone, and the bike will automatically adjust the level based upon the user's heart rate. The heart rate zone is calculated using the following equation: (220-Age)8%=target heart rate zone. The user must wear a POLAR telemetric strap or continually hold onto the contact heart rate grips for this workout.
Locate the metal sensors on the handlebars of the bike. Notice that there are two separate pieces of metal on each grip. You must be making contact with both pieces of each grip to get an accurate heart rate reading. You can grab these sensors in any program to view your current heart rate.
FITNESS TEST -The Cooper Fitness Test measures cardiovascular fitness and proves an estimated sub-maximal VO2 result. It is based on
power output according to ACSM standards and was developed by the Cooper Institute© (www.cooperinstitute.org). User RPMs must remain between 60-80 RPM during the test. The test will end when the user can no longer maintain this speed. Use of a heart rate strap is optional but provides more data.
The test starts at a low intensity level and gradually increases in intensity (difficulty) every 2 minutes. As it increases, the user must maintain 60-80 RPM to advance to the next level. The test could take upwards of 30+ minutes for very fit individuals. Once the test ends a recovery period (cool down) will begin and the user's results are calculated and displayed. Results are based on the number of stages completed. Incline will not be adjustable during the test.
STAGE COMPLETE:
1 Well Below Average 2 Well Below Average 3 Below Average 4 Below Average 5 Average 6 Average 7 Above Average 8 Above Average 9+ Well Above Average
CONSTANT WATTS - Constant Watts is a unique program that allows you to vary your cadence or RPM and the bike's resistance level will
adjust accordingly to your selected goal. The quicker you pedal, the less resistance for the goal selected.
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CHAPTER 5: MANAGER MODE
5.1 MANAGER MODE OVERVIEW
The Manager's Custom Mode allows the club owner to customize the bike for the club.
1) To enter Manager Mode, press ENTER, 1, 0, 0, 1, ENTER on the lower display. Manager Mode will appear on the display (Figure A).
2) Follow the prompts to change the desired setting.
3) Press the ENTER key once the desired setting is correct to save.
4) Press HOME to return to normal operation.
FIGURE A
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5.2 MANAGER MODE - ABOUT TAB
CHAPTER 5: MANAGER MODE
MANAGER MODE
About
FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED
Serial Number This option displays the serial number of the
Accumulated Distance Total distance on the unit since production. Cannot be modified.
Accumulated Time Total time on the unit since production. Cannot be modified.
Software Versions Software version. Cannot be modified.
Out of Order Default: Off
platform and console. See Service Mode to edit the serial numbers.
This option allows the club to show the unit "out of order" if an error is present.
Cannot be modified.
On / Off
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5.3 MANAGER MODE - TIME TAB
CHAPTER 5: MANAGER MODE
MANAGER MODE
Time
FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED
Maximum Time Default: 60 Minutes
Default Time Default: 60 Minutes
Pause Time Default: 5 Minutes
This option allows the club to set the maximum workout duration limits during peak and non peak hours.
This option controls the default program time.
This option controls the default pause time. Maximum: 10 Minutes
Maximum: 99 Minutes Minimum: 5 Minutes
Maximum: Max Time Setting Minimum: 5 Minutes
Minimum: 1 Minute
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5.4 MANAGER MODE - DEFAULTS TAB
CHAPTER 5: MANAGER MODE
MANAGER MODE
Defaults
FUNCTION & DEFAULTS DESCRIPTION MODIFIED
Default Level Default: 1
Default Age Default: 30
Default Weight Default: 150 lbs / 68 kg
Gender Default: Male
Key Sound This option allows different sounds to
This option controls the dafault program level.
This option controls the default user's age used in the target HR calculations.
This option controls the default weight used in the calorie calculations. Displayed in pounds or kilograms.
Setting the user as Male or Female. Male or Female
be chosen for the keypad.
Maximum: 1 Minimum: 20
Maximum: 100 Minimum: 10
Maximum: 400 lbs / 180 kg Minimum: 80 lbs / 36 kg
On / Off
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5.5 MANAGER MODE - TV TAB
CHAPTER 5: MANAGER MODE
MANAGER MODE
TV
FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED
Channel Default: 1
Volume Default: 1
Channel Scan This option scans the local TV system for
External TV Default: Off
This option controls the default TV channel on start up.
This option controls the default TV volume on start up.
channels.
This option controls the external TV power. On / Off
Channels 1-999
Maximum: 17 Minimum: 1
N/A
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CHAPTER 5: MANAGER MODE
5.6 MANAGER MODE - LANGUAGE TAB
MANAGER MODE FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED
Language Select default language. This option allows the user to select a flag for a
specific language.
N/A
LANGUAGE
English
German
FLAG UNIT
Mile
Mile
KM
KM
KM
LANGUAGE
Spanish
Dutch
Italian
Japanese
FLAG UNIT
KM
KM
KM
KM
KM
LANGUAGE
Chinese
Portuguese
French
FLAG UNIT
KM
KM
KM
KM
KM
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CHAPTER 6: ENGINEERING MODE
6.1 ENGINEERING MODE OVERVIEW
The Engineering Mode allows the club owner to keep track of the technical settings and error history for the bike.
1) To enter Engineering Mode, press ENTER, 2, 0, 0, 1, ENTER on the lower display. Engineering Mode will appear on the display (Figure A).
2) Follow the prompts to change the desired setting.
3) Press the ENTER key once the desired setting is correct to save.
4) Press HOME to return to normal operation.
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FIGURE A
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CHAPTER 6: ENGINEERING MODE
6.2 ENGINEERING MODE - CALIBRATION TAB
ENGINEERING MODE
Calibration
FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED
RPM Low Limit Charge: Default: 10
RPM Low Limit Resistance Default: 10
This option controls the RPM low limit to iPod charge.
This option control the RPM low limit to show resistance.
Range: 0 - 255
Range: 0 - 255
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CHAPTER 6: ENGINEERING MODE
6.3 ENGINEERING MODE - STATISTICS TAB
ENGINEERING MODE FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED
Statistics This option displays the workout
information for the unit.
N/A
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CHAPTER 6: ENGINEERING MODE
6.4 ENGINEERING MODE - ERRORS TAB
ENGINEERING MODE FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED
Errors This option displays the error code
history.
N/A
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6.5 ENGINEERING MODE - CLUBS TAB
CHAPTER 6: ENGINEERING MODE
ENGINEERING MODE FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED
Clubs Default: MATRIX
This option allows the club to select a screen header from a list.
N/A
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CHAPTER 6: ENGINEERING MODE
6.6 ENGINEERING MODE - CLUB ID TAB
ENGINEERING MODE FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED
Club ID This option records the Club ID of
the fitness facility.
N/A
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CHAPTER 7: SERVICE MODE
7.1 SERVICE MODE OVERVIEW
The Service Mode allows an authorized service provider to test and store information on the bike.
1) To enter Service Mode, press ENTER, 3, 0, 0, 1, ENTER on the lower display. Service Mode will appear on the display (Figure A).
2) Follow the prompts to change the desired setting.
3) Press the ENTER key once the desired setting is correct to save.
4) Press HOME to return to normal operation.
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FIGURE A
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7.2 SERVICE MODE - SETUP TAB
CHAPTER 7: SERVICE MODE
SERVICE MODE
Setup
FUNCTION & DEFAULTS DESCRIPTIONS
Machine Type Default: Recumbent Bike
Serial Number This option displays the serial number of the console and frame.
Accumulated Distance This option displays the accumulated workout distance since production.
Accumulated Time This option displays the accumulated workout time since production.
Show Boot Factory Setting Only.
This option selects the current model.
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7.3 SERVICE MODE - TEST TAB
CHAPTER 7: SERVICE MODE
Test
SERVICE MODE
FUNCTION & DEFAULTS DESCRIPTIONS
Keypad This option is for a keypad test.
Touch Calibration This option starts a touch calibration. Follow the
cross mark moving across the screen and touch. After testing 5 positions, touch the center to exit the test.
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7.4 SERVICE MODE - LOG TAB
CHAPTER 7: SERVICE MODE
SERVICE MODE FUNCTION & DEFAULTS DESCRIPTIONS
Log This option records key component
replacement history.
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7.5 SERVICE MODE - DATE & TIME TAB
CHAPTER 7: SERVICE MODE
SERVICE MODE FUNCTION & DEFAULTS DESCRIPTIONS
Time Date & Time This option sets the current date and time on
the machine.
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8.1 ELECTRICAL DIAGRAMS
CHAPTER 8: TROUBLESHOOTING
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CHAPTER 8: TROUBLESHOOTING
8.2 ERROR CODES ON THE CONSOLE
CODE CLASS DESCRIPTION SOLUTION
0x02AB C Machine type error. Set the correct machine type in
0x02B3 C Resistance type error. Set the correct machine type in
0x0201 A Low voltage on the battery
(voltage under 11.2V).
0x0247 B LCB failed (memory write error /
feedback ADC error).
0x0248 B Battery failure or disconnection
(Voltage under 8V or over 15V).
0x0441 B When the UCB implements
a command, the LCB is not receiving this command.
0x04A0 C Digital Communication Failure.
LCB has no return message for the UCB for 3 seconds.
0x04B0 C UCB No Response. Check the console cable
Engineering Mode.
Engineering Mode.
Charge by running or by plugging in the AC adapter.
Replace the LCB.
Check the wire connections at the battery. Replace the battery.
Check the machine type in Engineering Mode. Check the connections at the UCB and LCB.
Check the console cable connections at the UCB and LCB. Replace the UCB or LCB as needed.
connections at the UCB and LCB. Replace the UCB or LCB as needed.
CLASS C ERRORS WILL DISPLAY ON THE CONSOLE.
CLASS A OR B ERRORS WILL ONLY DISPLAY IN SERVICE MODE 5.
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CHAPTER 8: TROUBLESHOOTING
8.3 LCB LED INSTRUCTIONS
LED INDICATOR DESCRIPTION
LED 1 RPM (AC Plug In).
LED 2 +5V
LED 3 +15V
LED 4 Bus Voltage
LED 5 RPM (Generator).
LED 6 Status 1 (Program operation).
LED 7 Status 2 (Resistance value in middle 1/2 VCC).
LED 8 Status 3 (Digital Communication).
LED 9 +12V (Console Power).
WITHOUT AC PLUG - NORMAL
LED 2 - LED 9 - On. LED 1 - Off (No AC plug detected). LED 5 - On (Generator power detected),
WITH AC PLUG - NORMAL
LED 2 - LED 9 - On. LED 1 - On (AC plug detected). LED 5 - Off (No Generator power detected).
LED 1
LED 5
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CHAPTER 8: TROUBLESHOOTING
8.4 TROUBLESHOOTING - DISPLAY ISSUES
NO DISPLAY ON THE CONSOLE OR THE DISPLAY IS DIM WHEN RUNNING
LED 1
LED 9
LED 5
LED 8
SYMPTOM: The console will not power up or the display is dim.
CHECK POINT POSSIBLE ISSUE SOLUTION
LEDs 2, 3, 4, 6, and 7 should be ON. If they are OFF, the LCB is damaged. Replace the LCB.
If LED1 is OFF. No AC power cord plugged in. Normal for an unpowered unit.
If LED 5 is OFF. Generator has no RPM output. Normal for a powered unit. If unpowered and
If LED 8 is OFF. Bad communication between UCB and LCB. Reconnect the console cable at the LCB and
If LED 9 is OFF. LCB is not providing 12V power to the UCB. Replace the LCB.
issue is still present, replace the generator.
UCB and check for kinks.
SOLUTION IF LEDS ARE NORMAL:
1) If the LEDs are lit normally, replace the UCB and console cable.
2) if the issue is still present after the UCB and console cable are replaced, replace the LCB.
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CHAPTER 8: TROUBLESHOOTING
8.5 TROUBLESHOOTING - ERROR 0x04A0
ERROR 0x04A0 (DIGITAL COMMUNICATION FAILURE)
LED 1
LED 8
SYMPTOM: Error code 0x04A0 is displayed on the console.
CHECK POINT POSSIBLE ISSUE SOLUTION
LEDs 2, 3, 4, 6, and 7 should be ON. If they are OFF, the LCB is damaged. Replace the LCB.
If LED1 is OFF. No AC power cord plugged in. Normal for an unpowered unit.
If LED 8 is OFF. Bad communication between UCB and LCB. Reconnect the console cable at the LCB and
UCB and check for kinks.
SOLUTION IF LEDS ARE NORMAL:
1) If the LEDs are lit normally, replace the UCB and console cable.
2) if the issue is still present after the UCB and console cable are replaced, replace the LCB.
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CHAPTER 8: TROUBLESHOOTING
8.6 TROUBLESHOOTING - KEYPAD ISSUES
ALL OR SOME OF THE FUNCTION KEYS DO NOT RESPOND
POSSIBLE CAUSES:
1) The touch pad is not calibrated properly.
2) The UCB is damaged.
SOLUTION:
1) Perform a touch pad calibration in Service Mode: a. Press ENTER, 3, 0, 0, 1, ENTER on the lower number keypad. b. Press TEST on the display. c. Press TOUCH CALIBRATION on the display. d. Follow the cross mark moving across the screen and touch. After testing 5 positions, touch the center to exit the test (Figure A).
2) If the Touch Calibration does not work, replace the UCB.
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FIGURE A
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CHAPTER 8: TROUBLESHOOTING
8.7 TROUBLESHOOTING - RESISTANCE ISSUES
HIGH OR NO RESISTANCE
POSSIBLE CAUSES:
1) The console cable is damaged or not properly plugged in.
2) The UCB is damaged.
3) The Generator is damaged.
4) The LCB is damaged.
SOLUTION:
1) Check the console cable connections at the UCB and LCB.
2) Check if the generator is outputting variable power: a. Insert the probes from a multi-meter into the black and red wires on the generator wire harness connector (Figure A). b. When pedaling, the output voltage from the generator should vary depending on the RPM. The generator should output 120 VAC at 94 RPM.
3) If the generator does not have variable power, replace the generator.
4) If the generator does have variable power, replace the LCB.
FIGURE A
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CHAPTER 8: TROUBLESHOOTING
8.8 TROUBLESHOOTING - PEDALS SLIPPING
PEDALS SLIPPING
POSSIBLE CAUSES:
1) The belt tension is not enough.
2) The one way bearing is damaged.
SOLUTION:
1) Remove the covers and check the belt tension. a. Tighten the drive belt tension if needed by moving the spring tension clip to another hole. b. The ECB belt should be tightened to 85 ft / lbs.
2) If the belts are tensioned correctly, the one way bearing is damaged, replace the drive assembly.
8.9 TROUBLESHOOTING - NOISE ISSUES
KNOCKING OR CREAKING NOISE
POSSIBLE CAUSES:
1) The pedal is on the crank too loosely.
2) The crank or axle is worn out.
3) The belt tension is not enough, or the belts are too dirty.
SOLUTION:
1) Retighten the pedal on the crank.
2) Replace the crank or axle as needed.
3) Remove the covers and check the belt tension. a. Tighten the drive belt tension if needed by moving the spring tension clip to another hole. b. The ECB belt should be tightened to 85 ft / lbs.
4) Clean the belts. If they are worn or will not clean, replace the belts.
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CHAPTER 8: TROUBLESHOOTING
8.10 TROUBLESHOOTING - HEART RATE ISSUES
HEART RATE FUNCTION DOES NOT WORK OR IS READING INCORRECTLY
POSSIBLE CAUSES:
1) The chest strap being used is not making good contact with the user's chest.
2) The chest strap is at a low battery status.
3) The chest strap is damaged.
4) The HR grips are damaged.
5) The HR board is damaged.
6) The UCB is damaged.
SOLUTION:
1) Recenter the chest strap below the user's pectoral muscle (Figure A) and check again.
2) Replace the battery in the chest strap.
3) Replace the chest strap.
4) If there is no HR present, replace the HR grips.
5) If there is a HR present but it is much higher than normal, replace the HR board.
6) If replacing the HR grips and board does not resolve the issues, replace the console.
FIGURE A
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CHAPTER 8: TROUBLESHOOTING
8.11 TROUBLESHOOTING - TV ISSUES
1) This section will help with diagnosing problems with the integrated screen TV for the Matrix R7xe-02 Bike.
2) The TV should have power whenever the unit is powered up. If the TV will not power up when the power button is pressed: a) Press ENTER, 3, 0, 0, 1, ENTER on the lower number keypad. Press TEST on the display. Check to make sure that it says INCLUDE POWER next to the TV Keypad option. If it is excluded, change to include power and retry the TV power. b) If the TV Keypad option is correct and the TV still will not power up, replace the console.
3) For a fuzzy or unclear picture, see the TV programming instructions in Section 10.6. If the TV is still fuzzy or unclear after programming: a) Check the coax connection at the entertainment port (Figure A). b) Remove the 4 screws holding the console to the console mast and check the coax connection at the console (Figure B). c) Move the coax cable to directly plug into the back of the console bypassing the entertainment port. If this resolves the issue, replace the internal coax cable. d) If plugging the coax cable into the back of the console does not resolve the issue, check the coax cable with a known working television. If the coax cable is good, replace the console.
FIGURE BFIGURE A
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CHAPTER 8: TROUBLESHOOTING
8.12 TROUBLESHOOTING - SEAT ADJUSTMENT ISSUES
SEAT WOBBLY OR LOOSE
1) See if the seat rollers are loose or mis-positioned. To adjust the roller to tighten the seat: a. Loosen the nylok nuts putting tension on the roller brackets (Figure A). b. Starting at the front set of brackets, use a crescent wrench, channel lock pliers, or a vice grip on the stud sticking out next to the roller bracket nut to leverage the roller bracket tightly so the chamfered roller is pushed toward the bottom of the running track, and the flat roller is pushed towards the top of the running track (Figure B). c. While holding pressure with the screwdriver, fully tighten the nylok nut to hold the roller bracket in place (Figure C). d. Once the front roller brackets are tight, repeat procedure with the rear roller brackets. e. Once the roller brackets are tightened, test the seat movement for smooth travel. NOTE: If the seat sticks or is hard to move, the pressure on the roller brackets may need to be loosened. If the seat is still wobbly or loose, the pressure on the roller brackets may need to be further tightened.
2) If seat is still wobbly or loose once the roller brackets are tightened, replace the roller brackets.
FIGURE A FIGURE B
FIGURE C
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CHAPTER 9: PART REPLACEMENT GUIDE
9.1 CONSOLE REPLACEMENT
1) Remove the 4 screws holding the console to the frame (Figure A).
FIGURE A
2) Disconnect the console cable and HR connections from the defective console and remove the console (Figure B).
3) Reinstall the wire connections to the new console.
4) Carefully push the wires into the console and mast until they are clear of the console / mast connection and attach the console to the mast using the 4 screws.
5) Test the bike for function as outlined in Section 8.21.
38
FIGURE B
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CHAPTER 9: PART REPLACEMENT GUIDE
9.2 HANDLEBAR REPLACEMENT
1) Remove the 2 screws holding on the handlebar cover (Figures A & B).
FIGURE A FIGURE B
2) Remove the 4 screws holding the heart rate handlebar to the console mast being careful to support the handlebar (Figure C).
3) Remove the defective handlebar (Figure D).
FIGURE C FIGURE D
4) Reverse Steps 1-3 to install a new handlebar.
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CHAPTER 9: PART REPLACEMENT GUIDE
9.3 CUP HOLDER REPLACEMENT
1) Remove the 2 screws holding the cup holder to the frame (Figure A).
FIGURE A
2) Remove the cup holder (Figure B).
3) Reverse Steps 1-2 to install a new cup holder.
FIGURE B
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CHAPTER 9: PART REPLACEMENT GUIDE
9.4 KEYPAD / OVERLAY REPLACEMENT
1) Remove the console as outlined in Section 9.1.
2) Remove the back cover of the console (Figure A).
3) Unplug and remove the faulty overlay (Figure B).
FIGURE A
4) Clean the console area with alcohol to remove any left over adhesive (Figure C).
5) Peel part of the protective film from the back of the overlay / keypad (Figure D).
FIGURE C FIGURE D
6) Push the overlay / keypad ribbon cable through the hole in the console and plug it in (Figure E).
7) Match the overlay / keypad to the cutout in the console (Figure F).
FIGURE B
FIGURE E FIGURE F
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CHAPTER 9: PART REPLACEMENT GUIDE
9.4 KEYPAD / OVERLAY REPLACEMENT - CONTINUED
7) Press down on the corners of the overlay / keypad to keep it in place. Then remove the protective film (Figures G & H).
FIGURE G FIGURE H
8) Once the overlay / keypad is in the correct position, press down on it to adhere it in positions (Figure I).
9) Use the same procedure to replace any additional faulty overlays / keypads. NOTE: Overlays / keypads cannot be re-used.
42
FIGURE I
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CHAPTER 9: PART REPLACEMENT GUIDE
9.5 CONSOLE MAST REPLACEMENT
1) Remove the console as outlined in Section 8.1.
2) Remove the HR handlebars as outlined in Section 8.2.
3) Lift up the rubber boot at the bottom of the console mast (Figure A).
FIGURE A
4) With the rubber boot lifted, remove the 4 screws holding the console mast to the frame (Figure B).
FIGURE B
5) Pull the wires out the bottom of the console mast and remove the mast.
6) Reverse Steps 1-5 to install a new console mast. NOTE: When installing a new console mast, be sure to pull the console wires up through the new mast prior to installing the 4 screws into the frame.
7) Test the bike for function as outlined in Section 8.21.
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CHAPTER 9: PART REPLACEMENT GUIDE
9.6 SEAT PAD REPLACEMENT
1) Remove the 4 screws holding the seat pad to the seat frame (Figure A).
FIGURE A
2) Lift the seat pad away from the seat frame (Figure B).
3) Reverse Steps 1-2 to install a new seat pad.
44
FIGURE B
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CHAPTER 9: PART REPLACEMENT GUIDE
9.7 BACK PAD REPLACEMENT
1) Remove the 8 screws holding the plastic cover onto the back of the seat pad and remove it (Figure A).
2) Remove the 4 screws holding the back pad onto the seat frame (Figure B).
FIGURE A
3) Remove the back pad (Figure C).
4) Reverse Steps 1-3 to install a new back pad.
FIGURE B
FIGURE C
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CHAPTER 9: PART REPLACEMENT GUIDE
9.8 HEART RATE HANDLEBAR REPLACEMENT
1) Remove the seat pad as outlined in Section 8.6.
2) Remove the back pad as outlined in Section 8.7.
3) Disconnect the heart rate wiring exposed when the seat pad is removed (Figure A).
4) Remove the 3 screws holding the heart rate handlebars to the seat frame (Figure B).
FIGURE A
5) Remove the heart rate handlebars from the frame (Figure C).
FIGURE C
6) Reverse Steps 1-5 to install a new heart rate handlebar.
7) Test the bike for function as outlined in Section 8.21.
FIGURE B
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CHAPTER 9: PART REPLACEMENT GUIDE
9.9 HEART RATE GRIPS REPLACEMENT
1) Using a flat screwdriver, pry the silver metal heart rate plate on the back side of the HR grip away from the plastic of the HR grip (Figure A).
2) Disconnect the HR grip wire and remove the metal plate (Figure B).
FIGURE A FIGURE B
3) Remove the 3 screws holding the HR grip together (Figure C).
4) Disconnect the level button and remove the two halves of the HR grip (Figure D).
FIGURE C FIGURE D
5) Reverse Steps 1-4 to install new HR grips.
6) Test the Bike for function as outlined in Section 8.21.
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CHAPTER 9: PART REPLACEMENT GUIDE
9.10 UPPER SEAT FRAME REPLACEMENT
1) Remove the seat pad as outlined in Section 8.6.
2) Remove the back pad as outlined in Section 8.7.
3) Disconnect and remove the HR handlebar as outlined in Section 8.8.
4) Remove the 4 screws holding the upper seat frame to the lower seat frame (Figure A).
FIGURE A
5) Remove the upper seat frame from the lower seat frame (Figure B).
FIGURE B
6) Reverse Steps 1-5 to install a new seat frame.
7) Test the bike for function as outlined in Section 8.21.
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CHAPTER 9: PART REPLACEMENT GUIDE
9.11 LOWER SEAT FRAME REPLACEMENT
1) Remove the seat pad as outlined in Section 8.6.
2) Remove the back pad as outlined in Section 8.7.
3) Remove the 2 screws holding the seat position plate onto the seat frame and remove the seat position plate (Figures A & B).
FIGURE A FIGURE B
4) Disconnect the HR wiring that is exposed when the seat pad is removed and slide it out the hole in the frame so it does not restrict the seat movement (Figures C & D).
FIGURE C
5) Remove the 4 screws holding the upper seat frame onto the lower seat frame and remove the upper seat frame (Figures E & F).
FIGURE E FIGURE F
FIGURE D
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CHAPTER 9: PART REPLACEMENT GUIDE
9.11 LOWER SEAT FRAME REPLACEMENT - CONTINUED
6) Remove the screw holding the rear seat roller to the seat track and remove the roller (Figure G).
7) Remove the 2 screws holding the rear end cap onto the seat track (Figure H).
FIGURE G FIGURE H
8) Remove the end cap (Figure I).
9) Depress the seat position lever and pull the lower seat frame off of the seat track (Figure J).
FIGURE I FIGURE J
10) Reverse Steps 1-9 to install a new lower seat frame.
11) Test the bike for function as outlined in Section 8.21.
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CHAPTER 9: PART REPLACEMENT GUIDE
9.12 SEAT ADJUSTMENT HANDLE REPLACEMENT
1) Remove the 2 screws holding the seat adjustment handle to the seat frame (Figure A).
FIGURE A
2) Remove the seat adjustment handle (Figure B).
3) Reverse Steps 1-2 to install a new seat adjustment handle.
4) Test the bike for function as outlined in Section 8.22.
FIGURE B
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9.13 REAR SHROUD REPLACEMENT
1) Remove the 8 screws holding the right side shroud to the frame and left shroud and remove it (Figure A).
2) Remove the 6 screws holding the left side shroud to the frame and remove it (Figure B).
FIGURE A
3) Figure C shows the bike with both rear shrouds removed.
4) Reverse Steps 1-2 to install a new rear shroud.
FIGURE B
FIGURE C
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CHAPTER 9: PART REPLACEMENT GUIDE
9.14 PEDAL REPLACEMENT
1) Use a 15 mm wrench to remove the pedal from the crank (Figure A). NOTE: For the right side pedal, the threads are normal. For the left side pedal, the threads are reversed (the pedal turns off counterclockwise).
FIGURE A
2) Remove the pedal (Figure B).
3) Reverse Steps 1-2 to install a new pedal.
FIGURE B
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CHAPTER 9: PART REPLACEMENT GUIDE
9.15 FRONT SHROUD REPLACEMENT
1) Remove the pedals as outlined in Section 8.14.
2) Remove the 9 screws holding the right side front shroud to the frame and the left shroud and remove it (Figure A). NOTE: You will need to angle the shrouds so that the crank passes through the hole in the shroud.
FIGURE A
3) Remove the 5 screws holding the left side front shroud to the frame and remove it (Figure B).
FIGURE B
4) Reverse Steps 1-3 to install a new front shroud.
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CHAPTER 9: PART REPLACEMENT GUIDE
9.16 LOWER CONTROL BOARD REPLACEMENT
1) Remove the rear shrouds as outlined in Section 8.13.
2) Disconnect the 3 wire connections to the lower board (Figure A).
FIGURE A
3) Remove the 2 screws holding the lower board to the frame (Figure B), and remove the lower board.
4) Reverse Steps 1-3 to install a new lower board.
5) Test the bike for function as outlined in Section 8.22.
FIGURE B
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CHAPTER 9: PART REPLACEMENT GUIDE
9.17 DRIVE BELT REPLACEMENT
1) Remove the right side front shroud as outlined in Section 8.15.
2) Remove the screw that applies tension to the belt (Figure A).
3) Rotate the tension assembly to remove the tension from the belt (Figure B).
FIGURE A
4) Remove the belt (Figure C).
5) Reverse Steps 1-4 to install a new drive belt. NOTE: Be sure to reattach the tension spring. If more tension is needed on the drive belt, multiple holes are available for the spring attachment (Figure D).
FIGURE C
6) Test the bike for function as outlined in Section 8.22.
FIGURE B
FIGURE D
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CHAPTER 9: PART REPLACEMENT GUIDE
9.18 ECB (ELECTRONIC BRAKE) BELT REPLACEMENT
1) Remove the front shrouds as outlined in Section 8.15.
2) Loosen the nuts holding the ECB to the frame (Figure A), and remove the nuts putting tension on the ECB belt (Figure B).
FIGURE A
3) Once the tension has been removed, the ECB belt can be walked off of the pulley (Figure C).
4) Pull the ECB out of the frame towards the front of the unit, and remove the ECB belt (Figure D).
FIGURE C
5) Reverse Steps 1-4 to install a new ECB belt. NOTE: Re-tension the new ECB belt to 85 ft / lbs.
6) Test the bike for function as outlined in Section 8.22.
FIGURE B
FIGURE D
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CHAPTER 9: PART REPLACEMENT GUIDE
9.19 ECB REPLACEMENT
1) Remove the front shrouds as outlined in Section 8.15.
2) Remove the nuts holding the ECB to the frame (Figure A), and remove the nuts putting tension on the ECB belt (Figure B).
FIGURE A FIGURE B
3) Once the tension has been removed, the ECB belt can be walked off of the pulley (Figure C).
4) Pull the ECB out of the frame towards the front of the unit, and remove the ECB belt (Figure D).
FIGURE C FIGURE D
5) Reverse Steps 1-4 to install a new ECB.
6) Test the bike for function as outlined in Section 8.22.
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CHAPTER 9: PART REPLACEMENT GUIDE
9.20 PULLEY AXLE SET REPLACEMENT
1) Remove the front shrouds as outlined in Section 8.15.
2) Remove the drive belt as outlined in Section 8.17.
3) Loosen the nuts holding the ECB to the frame (Figure A), and remove the nuts putting tension on the ECB belt (Figure B).
FIGURE A FIGURE B
4) Once the tension has been removed, walk the ECB belt off of the pulley (Figure C).
5) Remove the C-clip holding the bearing in place on the right side of the frame (Figure D).
FIGURE C
FIGURE D
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CHAPTER 9: PART REPLACEMENT GUIDE
9.20 PULLEY AXLE SET REPLACEMENT - CONTINUED
6) Remove the bearing (Figure E).
7) Remove the large nut holding in the pulley axle assembly with a large channel lock pliers or a pipe wrench (Figure F).
FIGURE E
8) Once the large nut is removed, the pulley axle set can be removed from the left side of the frame (Figure G).
FIGURE F
FIGURE G
9) Reverse Steps 1-8 to install a new pulley axle set.
10) Test the bike for function as outlined in Section 8.22.
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CHAPTER 9: PART REPLACEMENT GUIDE
9.21 CRANK AXLE SET REPLACEMENT
1) Remove the front shrouds as outlined in Section 8.15.
2) Remove the drive belt as outlined in Section 8.17
3) Remove the 3 screws holding the crank axle bearings in place on both sides (Figure A).
4) Bend the tabs of the nut on the left side of the frame so that this nut will turn (Figure B).
FIGURE A
5) Use a 32 mm wrench to remove the crank axle nuts (Figure C). NOTE: This nut is reverse threaded.
FIGURE C
6) Once the nuts are removed, the crank axle can be removed from the right side of the frame.
7) Reverse Steps 1-6 to install a new crank axle set.
9) Test the bike as outlined in Section 8.22.
FIGURE B
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CHAPTER 9: PART REPLACEMENT GUIDE
9.22 TESTING THE BIKE
ONCE THE UNIT OR REPLACEMENT PART IS FULLY INSTALLED AND ASSEMBLED AND
PROPERLY PLACED ON THE FLOOR, USE THE FOLLOWING INSTRUCTIONS TO SETUP
AND TEST THE MACHINE:
1) Check that the console is set for bike. a. Press ENTER, 3, 0, 0, 1, ENTER on the lower number keypad to enter Service Mode. b. Press SETUP on the display. c. Press MACHINE TYPE on the display. d. Press BIKE on the display. e. Press RECUMBENT on the display. f. Press the BACK and HOME keys to return to normal function.
2)
Enter the serial number of the frame into the console. To do so: a. Press ENTER, 3, 0, 0, 1, ENTER on the lower number keyapd, Service Mode will appear on the display. b. Press SETUP on the display. c. Press SERIAL NUMBER on the display. d. Press PLATFORM on the display. e. Enter the last 8 digits of the serial # from the base frame of the unit (see Section 1.1 for serial number location). f. Press OK on the display to save the serial number. g. Press the HOME key to return to normal function.
3) Without hitting start or entering any program modes, sit on the bike and hold the handlebars while pedaling to simulate exercising. While moving, listen for any odd noises or squeaks.
4) Move the seat back and forth to check for tightness or wobbling. Adjust the seat as outlined in Section 8.11.
5) After stopping movement, press the green GO key and begin pedaling.
6) Grasp the hand grips to check for proper heart rate response.
7) Press the level up and down buttons on the console and hand grips to make sure resistance is fully functional.
8) If everything functions properly, stop pedaling and the unit will reset to normal operation within 30 seconds.
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CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE
10.1 R7xe-02 BIKE SPECIFICATIONS
CONSOLE
Display Type 15" LCD
Display Feedback Time, Distance, Calories, Speed, Heart Rate, METs, Watts, Level,
Programs Manual, Rolling, Intervals, Fat Burn, Random, Fitness Test, Target
Resistance Levels 25
CSafe, FitLinxx Ready Yes
Fit Touchâ„¢ Technology Yes
Wireless Data Transmitter Yes
iPod Compatible Yes
Nike + iPod Compatible Yes
Personal Fan Yes
TECHNICAL DATA
Resistance Technology JID Brushless Generator
Power Requirements0 120V / 60Hz AC
Minimum Watts 12
Overall Dimensions (L x W x H) 62" x 29" x 54" / 157.5 x 73.7 x 137.2 cm
Maximum User Weight 400 lbs / 181.4 kg
Unit Weight 174 lbs / 78.9 kg
Shipping Weight 200 lbs / 90.7 kg
Transport Wheel Yes
USER DATA
Contact Heart Rate Sensors Ye s
Telemetric Heart Rate Receiver Yes
Handle Bar Design Ergonomically designed handrails
Thumb Switch Controls Yes
RPM, Dynamic Profile Display, Static Profile Display
HR, Constant Watts
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CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE
10.2 FASTENERS AND ASSEMBLY TOOLS
QUANTITY PART # SKETCH DESCRIPTION NOTES
1 Z05 4 MM ALLEN WRENCH PURPLE
1 Z04 5MM ALLEN WRENCH PURPLE
1 Z01 6 MM ALLEN WRENCH PURPLE
1 Z03 OPEN WRENCH (15 & 17 MM) PURPLE
1 Z02 #2 PHILLIPS SCREWDRIVER PURPLE
4 Z11
4 Z12
2 Z13
8 Z21
8 Z22
BUTTON HEAD SCREW (M8 X 25L) WHITE
SPRING WASHER WHITE
BUTTON HEAD SCREW (M5 X 20L) WHITE
BUTTON HEAD SCREW (M8 X 20L) BLACK
FLAT WASHER BLACK
8 Z23 See sketch of part Z12 SPRING WASHER BLACK
4 Z31
BUTTON HEAD SCREW (M8 X 15L) YELLOW
4 Z32 See sketch of part Z22 FLAT WASHER YELLOW
4 Z33 See sketch of part Z12 SPRING WASHER YELLOW
2 Z34 See sketch of part Z11 BUTTON HEAD SCREW (M8 X 25L) YELLOW
4 Z41 See sketch of part Z31 BUTTON HEAD SCREW (M8 X 15L) RED
4 Z42 See sketch of part Z31 BUTTON HEAD SCREW (M8 X 50L) RED
4 Z43 See sketch of part Z22 FLAT WASHER RED
8 Z44 See sketch of part Z12 SPRING WASHER RED
3 Z45 See sketch of part Z31 BUTTON HEAD SCREW (M8 X 15L) RED
1 Z51
ADJUSTMENT FOOT
2 Z55 See sketch of part Z31 BUTTON HEAD SCREW (M8 X 40L) RED
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CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE
10.3 ASSEMBLY INSTRUCTIONS
AFTER THESE ASSEMBLY STEPS ARE COMPLETE, BE SURE TO SETUP AND TEST THE UNIT AS OUTLINED
IN SECTION 9.22.
STEP 1 STEP 2
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CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE
10.3 ASSEMBLY INSTRUCTIONS - CONTINUED
STEP 3
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CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE
10.3 ASSEMBLY INSTRUCTIONS - CONTINUED
STEP 4
STEP 5
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CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE
10.3 ASSEMBLY INSTRUCTIONS - CONTINUED
FINAL ASSEMBLY
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CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE
10.4 ADJUSTING THE PEDAL STRAPS AND SEAT
ADJUSTING THE PEDAL STRAPS
The straps are designed to fit your individual foot size and should be adjusted tight enough to keep your foot from slipping. The pedals include spring loaded clips for easy adjustment. To tighten the strap, pull down the open end of the strap. To loosen the strap, push down on the top of the clip and pull the strap up. Release the clip to lock the strap in place.
ADJUSTING THE R7xe-02 SEAT
While seated on the Matrix Rx-02 Bike, an optimum position will allow movement through the bottom of the stroke without locking the knees or shifting in the seat. The knees should have a slight bend at the point of fullest leg extension.
If the seat needs to be adjusted, lift the spring loaded seat lever on the right side of the seat to make adjustments. Slide the seat forward or backward to its desired location. Release the spring loaded seat lever and gently attempt to rock forward and backward to assure it is locked in place. Check the seat distance again and re-adjust it if necessary. If the seat is wobbly or loose, tighten the seat roller brackets using the procedure outlined in Section 8.11.
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CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE
10.5 LEVELING THE BIKE
STABILIZING THE MATRIX R7XE-02 BIKE
After positioning the bike in its intended location, check its stability by attempting to shake it side to side. Shaking or wobbling indicates that your bike needs to be leveled. Determine which leveler is not resting completely on the floor. Loosen the nut with one hand to allow the leveler to rotate. Rotate the left or right leveler, and repeat the adjustment as necessary until the bike is stable. Lock the adjustment by tightening the nut against the rear foot support.
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CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE
10.6 TV PROGRAMMING INSTRUCTIONS
1) Press ENTER, 1, 0, 0, 1, ENTER on the number keypad and Manager Mode will appear on the display.
2) Press TV on the display (Figure A).
3) Press Setup on the display and a TV will appear in the top right corner (Figure B).
4) Press the - key on the number keypad and a Menu will appear on the TV (Figure C).
5) Use the volume keys to move horizontally in the Menu and the channel keys to move up or down. NOTE: You must press buttons quickly in the Menu or it will minimize within 5 seconds.
6) Move the cursor over to Channel on the top right of the Menu (Figure D), and go down to CHANNEL SCAN, use the volume button to select it (Figure E).
7) Move the cursor down to START TO SCAN and use the volume button to select it (Figure F).
8) If the channels are now coming in clearly, press the HOME key to return to normal operation (Figure G).
9) If the channels still are not coming in, or are showing in black and white, return to CHANNEL SCAN, and then change the CABLE SYSTEM to match your incoming cable frequency (Figure H). Reselect START TO SCAN once this has been changed.
10) If the channels are still not coming in clearly, refer to the TV Troubleshooting in Section 8.11.
FIGURE A
FIGURE C
FIGURE B
FIGURE D
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CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE
10.6 TV PROGRAMMING INSTRUCTIONS - CONTINUED
FIGURE E
FIGURE F
FIGURE G FIGURE H
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CHAPTER 11: SOFTWARE UPGRADE GUIDE
11.1 SOFTWARE UPGRADE INSTRUCTIONS
1) Copy three software files (7xe deploy.cab, io.txt, and update.config) onto a USB drive.
2) Turn on the power to the bike, wait until the standby picture has been cleared (Figure A).
3) Insert the USB drive into the Reprogram Port in the back of the console back cover (Figure B).
4) The upgrade procedure will run automatically (Figure C).
5) When the update is complete, the display will prompt to remove the USB drive (Figure D).
6) Power should cycle automatically once the USB drive is removed. Once the unit powers back up, test for function as outlined in Section 9.20.
FIGURE A
FIGURE C
FIGURE B
FIGURE D
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NOTES
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1610 LANDMARK DRIVE COTTAGE GROVE WI 53527 USA
TOLL FREE 866.693.4863
MATRIX FITNESS SYSTEMS CORP.
www.matrixfitness.com
KO
REV. 1
FAX 608.839.1717
75
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