III
CHAPTER 1: SERIAL NUMBER LOCATION ........................................................... 1
CHAPTER 2: IMPORTANT SAFETY INSTRUCTIONS
2.1 Read and Save These Instructions ............................................................................. 3
2.2 Electrical Requirements ............................................................................................. 4
2.3 Locating the Unit ......................................................................................................... 5
CHAPTER 3: PREVENTATIVE MAINTENANCE
3.1 Recommended Cleaning Tips .................................................................................... 6
3.2 Care and Maintenance Instructions ........................................................................... 7
3.3 Touchscreen Care & Cleaning .................................................................................... 8
CHAPTER 4: CONSOLE OVERLAY AND WORKOUT DESCRIPTION
4.1 Console Description ................................................................................................... 9
4.2 Workout Setup Steps ................................................................................................. 10
CHAPTER 5: MANAGER MODE
5.1 Manager Mode Overview ............................................................................................ 11
5.2 Manager Mode - About Tab......................................................................................... 12
5.3 Manager Mode - Time Tab .......................................................................................... 13
5.4 Manager Mode - Climb Mill Tab .................................................................................. 13
5.5 Manager Mode - Defaults Tab..................................................................................... 14
5.6 Manager Mode - TV Tab ............................................................................................. 15
5.7 Manager Mode - Language Tab .................................................................................. 16
5.8 Manager Mode - Other Tab ......................................................................................... 16
CHAPTER 6: ENGINEERING MODE
6.1 Engineering Mode Overview ....................................................................................... 17
6.2 Engineering Mode - Calibration Tab............................................................................ 18
6.3 Engineering Mode - Statistics Tab .............................................................................. 18
6.4 Engineering Mode - Errors Tab ................................................................................... 19
6.5 Engineering Mode - Clubs Tab.................................................................................... 19
6.6 Engineering Mode - Club ID Tab ................................................................................. 20
6.7 Engineering Mode - Climb Mill Tab ............................................................................. 20
6.8 Engineering Mode - Other Tab .................................................................................... 21
CHAPTER 7: SERVICE MODE
7.1 Service Mode Overview .............................................................................................. 22
7.2 Service Mode - Setup Tab........................................................................................... 23
7.3 Service Mode - Test Tab ............................................................................................. 24
7.4 Service Mode - Log Tab .............................................................................................. 25
7.5 Service Mode - Date & Time Tab ................................................................................ 25
CHAPTER 8: TROUBLESHOOTING
8.1 Electrical Diagram ...................................................................................................... 26
8.2 LCB Error Indicators .................................................................................................. 33
8.3 Error Code Troubleshooting - 01AC ........................................................................... 35
8.4 Error Code Troubleshooting - 01AF ............................................................................ 36
8.5 Error Code Troubleshooting - 02A0 ........................................................................... 37
8.6 Error Code Troubleshooting - 02BE / 02BF ................................................................ 38
8.7 Error Code Troubleshooting - 02C0 ............................................................................ 39
8.8 Error Code Troubleshooting - 02C1 ............................................................................ 40
8.9 Error Code Troubleshooting - 02C2 ............................................................................ 41
8.10 Error Code Troubleshooting - 02C3 ............................................................................ 42
8.11 Troubleshooting - Error 03A5 / 03A6 .......................................................................... 43
8.12 Troubleshooting - Error 03A7 ...................................................................................... 44
8.13 Troubleshooting - Error 03A8 ...................................................................................... 45
8.14 Error Code Troubleshooting - 04A0 ............................................................................ 46
8.15 Error Code Troubleshooting - 04B0 ............................................................................ 47
8.16 Troubleshooting - No Power to the Console ............................................................... 48
8.17 Troubleshooting - Heart Rate Issues .......................................................................... 49
8.18 Troubleshooting - Toggle Issues ................................................................................. 52
8.19 TV Troubleshooting - Overview ................................................................................... 55
8.20 TV Troubleshooting - Picture Fuzzy or Unclear .......................................................... 56
8.21 TV Troubleshooting - TV Will Not Turn On ................................................................. 57
8.22 TV Troubleshooting - Entertainment Keypad Issues .................................................. 58
CHAPTER 9: PART REPLACEMENT GUIDE
9.1 Side Cover Replacement ........................................................................................... 59
9.2 Console Replacement ................................................................................................. 61
9.3 Console Overlay / Keypad Replacement .................................................................... 62
9.4 Front Shroud Replacement ......................................................................................... 64
9.5 Lower Control Board (LCB) Replacement .................................................................. 66
9.6 Upper Handlebar Replacement .................................................................................. 67
9.7 Lower Handlebar Replacement .................................................................................. 69
9.8 Handlebar Service ....................................................................................................... 70
9.9 Stair Replacement ....................................................................................................... 71
9.10 Drive Set Replacement ............................................................................................... 73
9.11 Chain Replacement ..................................................................................................... 75
9.12 Brake Replacement ..................................................................................................... 77
9.13 Fan Replacement ........................................................................................................ 78
9.14 ECB Belt Replacement ............................................................................................... 79
9.15 Drive Belt Replacement .............................................................................................. 80
9.16 ECB Replacement ....................................................................................................... 81
9.17 Speed Sensor Replacement ....................................................................................... 83
9.18 Control Zone Replacement ......................................................................................... 84
9.19 Proximity Sensor Replacement ................................................................................... 85
9.20 IR Sensor Replacement .............................................................................................. 86
9.21 Testing the Climb Mill .................................................................................................. 88
CHAPTER 10: CLIMB MILL SPECIFICATIONS AND ASSEMBLY GUIDE
10.1 Climb Mill Specifications ............................................................................................ 89
10.2 Assembly Hardware .................................................................................................... 90
10.3 Climb Mill Assembly Steps ......................................................................................... 91
10.4 Stabilizing the Climb Mill ............................................................................................. 95
10.5 TV Programming Instructions ..................................................................................... 96
CHAPTER 11: SOFTWARE UPGRADE PROCEDURE
11.1 Software Upgrade Procedure for UCB ....................................................................... 101
11.2 Software Upgrade Procedure for LCB ........................................................................ 102
TABLE OF CONTENTS TABLE OF CONTENTS