Matco Tools RL150 Instruction Manual

Rev. 12/12/02
Operating Instructions • Warning Information • Parts Breakdown
RL150
1/2" DRIVE REVERSIBLE
DRILL W/ KEYED
J
ACOBS
®
HUCK
SPECIFICATIONS
Max. Free Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .700 RPM
Air Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1/4" NPT
Hose Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3/8" ID
Air Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90 PSI
Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1/2"
Shipping Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 Lbs.
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
•lead from lead-based paints,
•crystalline silica from bricks and cement and other masonry products, and
• arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.
ALWAYS READ INSTRUCTIONS BEFORE USING POWER TOOLS
ALWAYS WEAR SAFETY GOGGLES
WEAR HEARING PROTECTION
AVOID PROLONGED EXPOSURE TO VIBRATION
FAILURE TO OBSERVE THESE WARNINGS COULD RESULT IN INJURY.
This Instruction Manual Contains Important Safety Information.
Read THIS INSTRUCTION MANUAL Carefully and
understand ALL INFORMATION Before Operating THIS Tool.
• Always operate, inspect and maintain this tool in accordance with American
National Standards Institute Safety Code of Portable Air Tools (ANSI B186.1) and any other applicable safety codes and regulations.
• For safety, top performance and maximum durability of parts, operate this tool at 90 psig 6.2 bar max air pressure with 3/8" diameter air supply hose.
•Always wear impact-resistant eye and
face protection when operating or
performing maintenance on this tool.
Always wear hearing protection when
using this tool.
•High sound levels can cause permanent
hearing loss. Use hearing protection
as recommended by your employer or
OSHA regulation.
•Keep the tool in efficient operating condition.
• Operators and maintenance personnel must be physically able to handle the bulk, weight and power of this tool.
• Air under pressure can cause severe
injury. Never direct air at yourself or others.
Always turn off the air supply, drain hose of
air pressure and detach tool from air supply
before installing, removing or adjusting any
accessory on this tool, or before performing
any maintenance on this tool. Failure to do
so could result in injury. Whip hoses can
cause serious injury. Always check for
damaged, frayed or loose hoses and
fittings, and replace immediately. Do not
use quick detach couplings at tool. See
instructions for correct set-up.
• Air powered tools can vibrate in use. Vibration, repetitive motions or uncomfortable positions over extended periods of time may be harmful to your hands
and arms. Discontinue use of tool if discomfort, tingling feeling or pain occurs. Seek medical advice before resuming use.
•Place the tool on the work before starting the tool. Do not point or indulge in any horseplay with this tool.
• Slipping, tripping and/or falling while operating air tools can be a major cause of serious injury or death. Be aware of excess hose left on the walking or work surface.
• Keep body working stance balanced
and firm. Do not overreach when operating the tool.
• Anticipate and be alert for sudden changes in motion during start up and operation of any power tool.
• Do not carry tool by the hose. Protect the hose from sharp objects and heat.
•Tool shaft may continue to rotate briefly after throttle is released. Avoid direct contact with accessories during and after use. Gloves will reduce the risk of cuts or burns.
• Keep away from rotating end of tool. Do not wear jewelry or loose clothing. Secure long hair. Scalping can occur if hair is not kept away from tool and accessories. Choking can occur if neckwear is not kept away from tool and accessories.
• Drill bits can bind suddenly and cause rotation of the work piece or tool, causing injury to arms and/or shoulders. Enough torque is generated to cause falls. Always use sharp bits. Use less downward pressure at breakthrough.
• Do not lubricate tools with flammable or volatile liquids such as kerosene, diesel or jet fuel.
• Don’t force tool beyond its rated capacity.
• Do not remove any labels. Replace any damaged labels.
• Use accessories recommended by Matco Tools.
Rev. 12/12/02
2
Operating Instructions • Warning Information • Parts Breakdown
Locate center of new hole by using a center punch. Place drill bit tip in punch mark. Hold drill square with work and start motor. Apply steady, even pressure. Do not force. Too much pressure can cause bit to break or overheat. Too little pressure will keep bit from cutting and cause it to overheat. Reduce pressure just before bit cuts through the work. When bit has penetrated work and is spinning freely, take it from the work while the motor is running, then turn off drill. If the drill jams in the work, release throttle immediately. Disconnect the drill before removing bit and determin­ing cause of trouble. Do not attempt to free the bit by starting and stopping the motor.
Operation...
Air Supply...
Tools of this class operate on a wide range of air pres­sures. It is recommended that air pressure of these tools measure 90 PSI at the tool while running free. Higher pressure (over 90 psig; 6.2 bar) raises performance beyond the rated capacity of the tool which will short­en the tool’s life because of faster wear and could cause injury. Always use clean, dry air. Dust, corrosive fumes and/or water in the air line will cause damage to the tool. Drain the air tank daily. Clean the air inlet filter screen on at least a weekly schedule. The recommend­ed hookup procedure can be viewed in the above fig­ure.
The air inlet used for connecting air supply, has stan­dard 1/4" NPT . Line pressure should be increased to compensate for unusually long air hoses (over 25 feet). Minimum hose diameter should be 3/8" I.D. and fit­tings should have the same inside dimensions and be tightly secured.
Lubrication...
Lubricate the air motor daily with quality air tool oil. If no air line oiler is used, run a teaspoon of oil through the tool. The oil can be squirted into the tool air inlet or into the hose at the nearest connection to the air supply, then run the tool. The amount of oil to be used is 1 ounce. Overfilling will cause a reduction in the power of the tool.
Trigger
Forward & Reverse Lever
Air Inlet
Rev. 12/12/02
3
Nipple
4
Rev. 12/12/02
RL150
1/2" Drive Reversible Drill
w/ Keyed Jacobs
®
Chuck
DESCRIPTION
Internal Gear Planet Gear w/ bushing Work Spindle w/pins Reduction Spindle w/ pins Ball Bearing Chuck Spacer Chuck Screw O-Ring Exhaust Diffuser Screw Clamp Nut Jacobs
®
Keyed Chuck Set Screw Retainer Handle Matco Rubber Grip
PART
NO.
79422N 79423N 79426N 79427N
21118 79429N 79430N 79409N
76232
76233 79436N
SM8K61
79438N 79439N 79440N 82252M
REF.
NO.
22 23 26 27 28 29 30 31 32 33 36 37 38 39 40 41
DESCRIPTION
Matco Motor Housing Spring Pin Air Inlet Trigger Valve Stem Set Reverse Bushing Valve Spring O-Ring Reverse Lever Motor Gasket Reverse Retainer Ball Bearing End Plate Rotor Rotor Blades Spring Pin Cylinder Spacer Pinion Gear Center Gear
PART
NO.
82201M 79402N 79403N 79404N 79405N 79406N 79408N 79431N 79410N
79411N
79412N
21114
79414N
80215
78816 79417N 79418N 79419N 70420N 79421N
REF.
NO.
1 2 3 4 5 6 8
9 10 11 12 13 14 15 16 17 18 19 20 21
QTY.
1 1 1 1 1 1 1 1 1 1 1 2 2 1 5 2 1 1 1 1
QTY.
2 6 1 1 2 1 1 1 1 2 1 1 1 1 1 1
40
39
30
37
29
36
28
22
1
2
13
19
20
23
27
23
21
26
15
14
16
17
18
17
14
13 11
41
32
3
33
31
6
9
12
10
5
8
38
4
MATCO TOOLS™ 1 YEAR LIMITED WARRANTY FOR AIR TOOLS
Matco warrants its air tools for a period of 1 year to the consumer. We will repair any air tool cov­ered under this warranty which proves to be defective in material or workmanship during the war­ranty period. In order to have your tool repaired, return the tool to any Matco Authorized Warranty Center, freight prepaid. Please include a copy of your proof of purchase and a brief description of the problem. The tool will be inspected and if any part or parts are found to be defective in material or workmanship, they will be repaired free of charge and the repaired tool will be returned to you freight prepaid.
This warranty gives you specific rights. You may also have other rights which vary from state to state.
The foregoing obligation is Matco's sole liability under this or any implied warranty and under no circumstances shall Matco be liable for any incidental or consequential damages.
Note: Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you.
Rev. 12/12/02
RL150
1/2" Drive Reversible Drill w/ Keyed Jacobs®Chuck
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