mastro ADK2001, ADK2002, ADK2005, ADK2006, AEK2001 Maintenance Instructions

042_03

Installation, operating and
maintenance instructions

ELECTRIC TILTING COOKER

04/2006

ADK2001 · ADK2002
ADK2003 · ADK2004
ADK2005 · ADK2006

AEK2001 · AEK2002
AEK2003
AEK2004

042-03 - Electric tilting cooker

2

Models and dimensions page

3

Technical data 5

Installation instructions 6

Installation 6

Legal and technical requisites 6

Installation 6

Wiring 6

Unipotential 6

Connection to waterworks 6

Start-up 6

Using the appliance 7

Ignition 7

Tipping mechanism 7

Special precautions 7

Cleaning and taking care

of the appliance 7

What to do if not using the appliance for

a long time 7

What to do if something goes wrong 7

Maintenance 7

WEEE Directive 8

Wiring diagram 9-12

Warning 13

INDEX

042-03 - Electric tilting cooker

3

900

40

125

140 10 770

30

35

170

800

140 10 770

30

35

170

1200

900

40

125

B

E

C

A

D

B

E

C

A

D

F

F

A Water supply
B Switch
C Thermostat
D Green pilot light
E Yellow pilot light
F Flywheel

ADK20003 - AEK20003
ADK20005

ADK20001 - AEK20001

Dimensions

042-03 - Electric tilting cooker

4

900

40

125

140 10 770

30

35

170

800

140 10 770

30

35

170

1200

900

40

125

B

E

C

A

D

F

G

B

E

C

A

D

F

G

A Water supply
B Switch
C Thermostat
D Green pilot light
E Yellow pilot light
F Up button
G Down button

ADK20002 - AEK20002

ADK20004 - AEK20004
ADK20006

Dimensions

042-03 - Electric tilting cooker

5

Model

ADK20001 - AEK20001

ADK20002 - AEK20002

ADK20003 - ADK20005 - AEK20003

ADK20004 - ADK20006 - AEK20004

Voltage rating

230 V 3 AC / 400 V 3N AC

230 V 3 AC / 400 V 3N AC

230 V 3 AC / 400 V 3N AC

230 V 3 AC / 400 V 3N AC

Power

14.1 kW

14.6 kW

18.8 kW

19.3 kW

Lead wire / Section

4 x 4 mm

2 /

5 x 2.5 mm

2

4 x 4 mm

2 /

5 x 2.5 mm

2

4 x 6 mm

2 /

5 x 4 mm

2

4 x 6 mm

2 /

5 x 4 mm

2

ELECTRICAL DATA

2 - CHARACTERISTICS OF THE APPLIANCES

The data plate is located on the rigth hand side of the
control panel and contains all the data needed for connecting
it up to the mains electricity supply.

0051

TIPO/TYPE

CAT/KAT GAS/GAZ G30 G31 G20 G25

II2H3B/P P mbar 30 30 20 -

II2H3+ P mbar 30 37 20--

II2H3+ P mbar 28 37 20 -

25II2L3B/P P mbar 30 30

II2ELL3B/P P mbar 50 50 20 20

II2E+3+ P mbar 28 37 20 25

II2H3B/P P mbar 50 50 20 -

I2E P mbar - - 20 -

--II2H3B/P P mbar 30 30

II2H3+ P mbar 28 37 20 -

--

--

I3B/P P mbar 30 30

I3+ P mbar 28 37

SE FI DK CZ SK SI

IT CH PT

ES IE GB GR

NL

DE

FR BE

AT CH

LU

EE LV LT

EE LV LT

NO MT CY IS HU

CY

MOD.

MOD.

ART.

N.

N.

Qn kW

m3/h

MADE IN ITALY

Predisposto a gas: - Gas preset: - Prevu pour gaz:

Eingestelt für Gas: - Preparado para gas: -

Geschuckt voor:

V AC kW Hz

THE APPLIANCE MUST BE CONNECTED IN COMPLIANCE WITH THE LAWS IN FORCE
AND INSTALLED IN A WELL-VENTILATED ROOM. READ THE INSTRUCTION MANUALS
BEFORE INSTALLING AND USING THE APPLIANCE.
THE APPLIANCE MUST BE INSTALLED BY QUALIFIED PERSONNEL.

3 - TECHNICAL DATA

Model

ADK20001

ADK20002

ADK20003

ADK20005

ADK20004

ADK20006

AEK20001

AEK20002

AEK20003

AEK20004

Descrizione

Electric tilting bratt pan

Electric tilting bratt pan - stainless steel tank

Electric tilting bratt pan - automatic lifting

Electric tilting bratt pan - automatic lifting - stainless steel tank

Electric tilting bratt pan

Electric tilting bratt pan - stainless steel tank

Electric tilting bratt pan - automatic lifting

Electric tilting bratt pan - automatic lifting - stainless steel tank

Electric tilting bratt pan

Electric tilting bratt pan - stainless steel tank

Electric tilting bratt pan - automatic lifting

Electric tilting bratt pan - automatic lifting - stainless steel tank

Electric tilting bratt pan

Electric tilting bratt pan - stainless steel tank

Electric tilting bratt pan - automatic lifting

Electric tilting bratt pan - automatic lifting - stainless steel tank

dimensions

(LxPxH)

800 x 900 x 875

800 x 900 x 875

800 x 900 x 875

800 x 900 x 875

1200 x 900 x 875

1200 x 900 x 875

1200 x 900 x 875

1200 x 900 x 875

800 x 900 x 530

800 x 900 x 530

800 x 900 x530

800 x 900 x 530

1200 x 900 x 530

1200 x 900 x 530

1200 x 900 x 530

1200 x 900 x 530

Tank dimension

(Capacity)

720 x 620 x 190 (84)

720 x 620 x 190 (84)

720 x 620 x 190 (84)

720 x 620 x 190 (84)

1120 x 620 x 190 (126)

1120 x 620 x 190 (126)

1120 x 620 x 190 (126)

1120 x 620 x 190 (126)

720 x 620 x 190 (84)

720 x 620 x 190 (84)

720 x 620 x 190 (84)

720 x 620 x 190 (84)

1120 x 620 x 190 (126)

1120 x 620 x 190 (126)

1120 x 620 x 190 (126)

1120 x 620 x 190 (126)

Warning!

- Do not use the appliance as a fryer!

- Beware of inexpert handling!

Ignition

Turn on the main switch upstream of the appliance. Turn
the thermostat from ‘0’ to any temperature between 50°C

and 300°C. The pilot lamps will come on.
The green one shows that the appliance is on, while the
yellow one shows that the resistances are on.
As soon as the required temperature is reached, the yel­low light will go off.
To turn the appliance off, simply turn the knob back to ‘0’.
.

042-03 - Electric tilting cooker

6

Before beginning installation, remove all packaging from
the appliance.
Some parts are protected with an adhesive film which
should be carefully removed.
Any remnants of glue should be thoroughly cleaned using
suitable substances such as benzine.
Under no circumstances should abrasive substances be
used. Fit the legs to the appliance; the appliance must be
levelled using a spirit level. Slight irregularities can be le­velled by adjusting the feet themselves.
The main switch or plug should be located in the vicinity of
the appliance and easy of access.
We recommend installing the machine under a range
hood so that all the fumes are removed as quickly as pos­sible. If the appliance is to be installed near walls, dividing
walls, kitchen equipment or decorative pannelling, these
should be in non-inflammable material or covered with
non-inflammable material.
Make sure that all fire prevention standards and safety pre­cautions are strictly adhered to.

Legal and technical requisites

When installing the appliance, the following safety stan­dards must be adhered to:

- Local accident prevention standards

- Current CEI standards.

Installation

Installation, start-up and maintenance should only be car­ried out by expert personnel. All work required to install
the appliance should be carried out in compliance with all
local standards and regulations.
The manufacturers decline all responsibility where poor
performance is due to incorrect installation in disregard of
the above conditions.

Warning!

In compliance with international regulations, when
connecting the appliance to the mains power supply, a
device with a minimum aperture of 3 mm between con­tacts must be fitted upstream of the appliance, al­lowing omnipolar disconnection of the appliance from
the mains.

Wiring

When choosing the lead wire, make sure it has the fol­lowing characteristics: it should be at least of the H07 RN-F
type and its section should be large enough for the ap­pliance (see "Technical specifications and dimensions",
page 5). Cable entry is underneath the front left-hand
corner.
The terminal board is located behind the left-hand side of
the control panel on the front.
Pass the wire through the core hitch and wire clamp, plug
the leads into their terminals on the board and secure
them.
The earth lead must be a little longer than the others so
that it is the last lead to disconnect if the wire clamp
breaks.

Unipotential

The appliance must be connected up to a unipotential sy­stem. The connection screw is located underneath the ap­pliance on the right hand side. It is labelled.

Connection to waterworks

Water inlet pressure must be between 50 and 300 kPa,
otherwise install a pressure regulator on the line before the
appliance.
Install a cut-off valve for each supply on the line before the
appliance.
Make connections according to regulations currently in
force.

Warning!

The manufacturers cannot be held responsible for any
damage due to inadequate or incorrect installation.
Under such circumstances the guarantee will be consi­dered null and void.

Start-up

Before starting the appliance up, check that it has been
properly installed.
Clean the pan with hot water and detergent, then turn the
thermostat to maximum and allow to dry. (see "Special
precautions", page 7).

INSTALLATION INSTRUCTIONS

USING THE APPLIANCE

042-03 - Electric tilting cooker

7

Tipping mechanism

The tipping mechanism makes emptying the pan simple.
Manual:
To work the tipping mechanism, use the hand-wheel loca­ted on the front of the appliance on the right-hand side.
To raise the pan, turn the hand-wheel anticlockwise; to
lower it, turn the hand-wheel clockwise.
Motor driven:
This mechanism is activated by means of two push but­tons:

- upper (red) for tilting (up), lower (black) for return (down).

Special precautions

The grills, particularly those with the pan bottom not in
stainless steel, are treated in the factory with mineral oil to
protect them from rust.
The oil should be carefully removed before heating the
pan, using hot water and detergent, not chlorine based
(less than 30 ppm) . After washing, rinse with cold water
and heat to 300°C to dry, with the thermostat at the maxi­mum . When the thermostat shuts down, the oven is ready
for cooking or, after protecting the bottom with a layer of
grease or cooking oil, ready to rest (after use). After every
use, especially when the pan is not in stainless steel, to
keep it in perfect condition and protect it from rust, repeat
the above operation of washing, drying and protecting
with grease or cooking oil.
If any rust should form on the bottom of the pan due to wa­ter or moisture and lack of adequate protection after use, it
will continue to expand until it corrodes the pan. If this
should occur, the rust must be removed until the corroded
part is polished, using a pad of steel wool, for example, in
stainless steel and then washing, drying and protecting
as described above.

NOTE: Greasing or oiling the pan while still damp is
not only useless but absolutely dangerous as the rust
will continue to expand under the layer of grease.

Never use unmilled sea-salt with this appliance. It nevery
fully dissolves but forms a layer of deposit on the bottom
of the pan which can cause rust to form. Dissolve the salt
in water separately before using.

CLEANING AND TAKING CARE OF THE
MACHINE

Warning!

Never clean the appliance with jets of water, whether
direct or pressurised.
Allow the appliance to cool before cleaning.

Before starting to clean the appliance, disconnect from
the mains.
All steel parts should be washed in warm water, using a
neutral detergent. The pan must be thoroughly cleaned
with warm water and detergent, then well rinsed out and
dried with a soft cloth to get rid of all traces of detergent.
Thoroughly dry the appliance. Avoid using abrasive or
corrosive detergents which could damage the steel.
If stainless steel wool must be used, rub with and not
against the satin finish.
Never use ferrous materials which could cause rust to
form.
After cleaning, we recommend you grease the pan with
vegetable oil.

What to do if not using the appliance
for a long time

Thoroughly clean and dry the machine as described.
Disconnect the power supply. Grease the pan with vege­table oil.

What to do if something goes wrong

If anything goes wrong, immediately turn the appliance
off, then turn off the power supply at the switch located
upstream of the appliance, and call the aftersales depart­ment.

MAINTENANCE

All maintenance should be carried out by qualified per­sonnel only. Before carrying out any maintenance work,
unplug the appliance or turn off the switch upstream of the
appliance.

Warning!

The tilting bratt pan has not to be used as a fryer. An
incorrect use can cause a fire into the oil tank.

WARNING:

• The first time you use the pan, wash it with soap and
water.

• Never use synthetic cloth to clean, only cotton, wool
or linen

• Never fill the bottom of the pan with grease

• Do not fill the pan with oil; it cannot be used for frying
because of the fire hazard represented by the oil ..

042-03 - Electric tilting cooker

8

THE 2002/96/EC DIRECTIVE (WEEE):
information to users

This informational note is meant only for owners
of equipment marked with the symbol shown in
Fig. A on the adhesive label featuring the tech­nical specifications applied on the actual pro-

duct (the label also giving the serial number).

This symbol indicates that the product is classified, ac­cording to the regulations in force, as an item of electrical
and electronic equipment and conforms to EU Directive
2002/96/EC (WEEE) meaning that, at the end of its service
life, it must be treated separately from domestic waste,
i.e. it must be handed in free of charge to a separate wa­ste electrical and electronic equipment collection centre
or returned to the reseller when buying a new equivalent
item of equipment.

The user is responsible for delivering the unit at the end of
its life to the appropriate collection facilities. Failure to do
so shall result in the user being subject to the penalties
prescribed by the legislation in force on waste.
Suitable separated collection so that the unit no longer
used can be sent off for environmentally compatible recy­cling, treatment and disposal helps avoid possible negati­ve effects on the environment and on health and facilita­tes the recycling of the product's component materials.

For more detailed information on available collection sy­stems, contact the local waste disposal service or the
shop you purchased the unit from.
Producers and importers fulfil their responsibility for envi­ronmentally compatible recycling, treatment and disposal
both directly and by joining a collective scheme.

S1

1

P1 P2

2

H1

H2

M1

F1

F2

C2

C1

R1 R1 R1

R1 R1

R1

L1

L2

L3

L1

L2

L3

T

mA

230 V 3 AC

ADK20001 - AEK20001

400 V 3N AC

21 22 23

11 12 13

A1

A2

21 22 23

11 12 13

A1

A2

L1 L2 L3 N T

2

1

21

11

21

11

mA

042-03 - Electric tilting cooker

9

mA Line input terminal board
S1 Switch
C1 Contactor
C2 Safety contactor
F1 Thermostat
F2 Safety thermostat
M1 Micro switch
H1 Green pilot light
H2 Yellow pilot light
R1 Resistances 4,7 Kw

Wiring diagrams

S1

1

P1 P2

2

H1

H2

M1

F1

F2

C2

C1

R1 R1 R1

ADK20003 - AEK20003
ADK20005

400 V 3N AC

21 22 23

11 12 13

A1

A2

21 22 23

11 12 13

A1

A2

L1 L2 L3 N T

2

1

21

11

21

11

mA

R1

R1 R1

R1

L1

L2

L3

L1

L2

L3

T

mA

230 V 3 AC

R1

042-03 - Electric tilting cooker

10

mA Line input terminal board
S1 Switch
C1 Contactor
C2 Safety contactor
F1 Thermostat
F2 Safety thermostat
M1 Micro switch
H1 Green pilot light
H2 Yellow pilot light
R1 Resistances 4,7 Kw

Wiring diagrams

S1

1

P1 P2

2

H1

H2

F2

C2

C1

R1 R1 R1

ADK20002 - AEK20002

400 V 3N AC

21 22 23

11 12 13

A1

A2

21 22 23

11 12 13

A1

A2

L1 L2 L3 N

T

21

11

mA

R1 R1

R1

L1

L2

L3

L1

L2

L3

T

mA

230 V 3 AC

4

3

1

2

4

3

1

2

21

11

F1

Pu1

Pu2

M1

NO

M2

NC

NC

NO

W2

U4

V2

U1

V1

W1

M

042-03 - Electric tilting cooker

11

mA Line input terminal board
S1 Switch
C1 Contactor
C2 Safety contactor
F1 Thermostat
F2 Safety thermostat
H1 Green pilot light
H2 Yellow pilot light
R1 Resistances 4,7 Kw
M1 Up micro
M2 Down micro/safety
Pu1 Up button
Pu2 Up button
M Electric motor

Wiring diagrams

S1

1

P1 P2

2

H1

H2

F2

C2

C1

R1 R1 R1

ADK20004 - AEK20004
ADK20006

400 V 3N AC

21 22 23

11 12 13

A1

A2

21 22 23

11 12 13

A1

A2

L1 L2 L3 N

T

21

11

mA

4

3

1

2

4

3

1

2

21

11

F1

Pu1

Pu2

M1

NO

M2

NC

NC

NO

W2

U4

V2

U1

V1

W1

M

R1

R1 R1

R1

L1

L2

L3

L1

L2

L3

T

mA

230 V 3 AC

R1

042-03 - Electric tilting cooker

12

mA Line input terminal board
S1 Switch
C1 Contactor
C2 Safety contactor
F1 Thermostat
F2 Safety thermostat
H1 Green pilot light
H2 Yellow pilot light
R1 Resistances 4,7 Kw
M1 Up micro
M2 Down micro/safety
Pu1 Up button
Pu2 Up button
M Electric motor

Wiring diagrams

042-03 - Electric tilting cooker

13

WARNING

THE MANUFACTURER CANNOT BE HELD RESPONSIBLE
FOR ANY INACCURACIES IN THIS BOOKLET DUE TO
COPYING OR PRINTING ERRORS.

DUE TO ITS POLICY OF CONTINUAL PRODUCT IMPRO­VEMENT, THE MANUFACTURER RESERVES THE RIGHT
TO MAKE ANY CHANGES DEEMED NECESSARY.

THE MANUFACTURER CANNOT BE HELD RESPONSI­BLE IF THE INSTRUCTIONS CONTAINED IN THIS MA­NUAL ARE NOT OBSERVED.