MASTERVOLT MLI Ultra Connection Kit / 12V Short manual

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Specifications
Product code: Safety relay: Compatible with: Dimensions: Weight: Operating temperature: Maximum voltage: Current rating: Fuse included:
Model 24VModel 12V
79007712 12V DC 500A MLI Ultra 12-2750 & 12-5500
total height MLI Ultra increases by 65 mm/2.5"
total weight MLI Ultra increases by 2 kg/4.4 lb
–25 to 50ºC / –13 to 122ºF
64V
300A
NO
79007724 24V DC 500A MLI Ultra 24-5500
MLI Ultra Relay and Fuse Connect Kit
QuickStart Installation Guide
Fuse
rating
400A 300A 400A
350A 260A 350A
300A 225A 300A
250A 185A 250A
225A 170A 225A
Continuous
current
5 minutes
overload current
WARNING
If the current exceeds 300A, the busbar conductor gets hot!
Warranty
The Mastervolt product warranty covers this product for the first two years after the purchase date. The warranty is limited to the cost of repair and/or replacement of the product. Costs of labor or shipping are not covered by this warranty. Mastervolt cannot accept liability for damage due to the misuse of the product.
Correct Disposal
Contact your local waste disposal department to properly dispose of the unit.
Fuse cover
ML Switch
T-Fuse holder
Busbar conductor
Bracket holes
EUROPE, MIDDLE EAST & AFRICA Snijdersbergweg 93 1105 AN AMSTERDAM The Netherlands +31 (0)20 34 22 100 info@mastervolt.com
10000017403_00
ASIA/PACIFIC 42 Apollo Drive, Rosedale AUCKLAND 0632 New Zealand + 64 9 415 7261 enquiries@bepmarine.com
AMERICAS & CARIBBEAN N86 W12500 Westbrook Crossing Menomonee Falls, WISCONSIN 53051 USA +1 800 307 6702 tsusa@mastervolt.com
WARNING
Carefully read the safety instructions that come with the used products, before starting!
If you are not knowledgeable about electrical systems, have an electrical professional install this kit.
The T-fuse itself is not included in the kit
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Required tools & material
- 13mm / ¹⁄2" socket wrench;
- 2mm / ¹⁄16" flatblade screwdriver.
- size 3 allen key;
- Torque wrench;
- T-Fuse; use a fuse that matches the applied wire size.
Always dimension cables according to the application and local rules and regulations.
15.5 Nm max (140 In.Lbs)
From the MLI Ultra, remove the Battery Safety Connector (
1) and
on either side the bolt closest to the positive terminal (2). Tilt the positive (right) side handle (3).
3.5 Nm max (31 In.Lbs)
MLI Ultra 5500
MLI Ultra 2750
Place the bracket over the MLI
1), aligning the bracket holes
Ultra ( with the holes of the bolts.
Tighten the bolts back in place (2).
14.7 to 19.6 Nm (130 to 170 In.Lbs)
Secure the busbar conductor on the bracket to the positive terminal of the MLI Ultra.
Run the main positive battery cable from the charger side of the system to the B (right) side terminal of the ML switch.
Connect the negative cable as described in the user manual of the MLI Ultra.
Single/paralell connection
On the Battery Safety Connector, move the jumper wire to pins 4 & 8.
Connect the ML Switch wires to the Battery Safety Connector according to the detailed figures in the user manual of the MLI Ultra.
Put the Battery Safety Connector back in place (
1).
On the ML Switch, set the safety relay knob to “LOCK OFF” (2).
Check all wiring and connections.
CAUTION: Make sure all bolts are secure (including the bolts in the connect kit) according to the specified torqs.
Remove the clear fuse cover and install the T-fuse (
1). Place the
cover back on the fuse holder. Close the side handle as much as possible (2). It will not close completely.
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