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Mass GI
USER AND INSTALLATION MANUAL
Isolation transformer 3.5 / 7.0
To download this manual in other languages, please
visit our website: www.mas t erv ol t.c om
10000012135/04
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Mass GI – User and Installation Manual
1. Safety instructions
CAUTION!
Read the entire manual before using the Mass GI. Keep this manual in a secure place.
Use the Mass GI following the instructions and specifications stated in this manual.
•
•
Connections and safety features must be executed according to locally applicable regulations.
•
Operation of the Mass GI without proper grounding may lead to hazardous situations!
Use cables with an appropriate size.
•
•
Never use the Mass GI in situations where there is danger of gas or dust explosion or potentially
flammable products!
•
Never open any other part of the housing than the connection compartment. High voltages may
be present inside!
•
Always disconnect the AC-input before you open the connection compartment.
The Mass GI must be provided with an equipment-grounding to the AC-input ground terminal.
•
Always connect a dedicated double pole circuit breaker and Ground Fault Circuit Interrupter
•
(GFCI) / Residual-Current Device (RCD) at the input of the Mass GI.
Only use the Mass GI in a technical correct condition.
•
•
Only use the Mass GI in a well-ventilated room and protected against rain, moist, dust and
condensation. Do not obstruct the ventilation openings.
•
The Mass GI is not sold for life support applications without written permission by Mastervolt.
2. Liability
Mastervolt cannot be held liable for:
Consequential damage resulting from the use of the Mass GI.
•
•
Possible errors in the included manual and the consequences of these.
Use that is inconsistent with the purpose of the product.
•
3. Disclaimer
Our products are subject to continual development and improvement. Therefore, additions or modifications
to the products may cause changes to the technical data and functional specifications. No rights can be
derived from this document. Please consult our most current Terms & Conditions of Sale.
4. Warranty
Mastervolt assures the product warranty of the Mass GI during two years after purchase, on the
condition that the product is installed and used according to the instructions in this manual.
Installation or use not according to these instructions may result in under performance, damage or
failure of the product and may void this warranty. The warranty is limited to the cost of repair and/or
replacement of the product. Costs of labour or shipping are not covered by this warranty.
5. Correct disposal of this product
(Waste Electrical & Electronic Equipment)
This product is designed and manufactured with high quality materials and components,
which can be recycled and reused. When this crossed-out wheeled bin symbol is
attached to a product, it means the product is covered by the European Directive
2012/19/EU.
Please be informed about the local separate collection system for electrical and electronic products.
Please act according to your local rules and do not dispose of your old products with your normal
household waste. The correct disposal of your old product will help prevent potential negative
consequences to the environment and human health.
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Mass GI – User and Installation Manual
6. Product description
The Mass GI is an isolation transformer for galvanic isolation between AC shore-power and the
onboard AC electrical system. This prevents galvanic corrosion of metal parts of the ship when
grounding is present. The Mass GI is available in two versions: 3.5kW (16A) and 7.0kW (32A).
The input circuit of the Mass GI is equipped with a soft start circuit to eliminate high inrush currents.
If 3.5kW of shore power is not sufficient, more Mass GIs can be connected in parallel to increase the
power up to 14kW maximum.
Dimensions
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Exterior
Mass GI – User and Installation Manual
Exterior
1 Cable gland for input
2 Grommet for MasterBus cabling
3 Cable gland for output
4 Identification label
5 Status LED On/Off
6 Main switch
7 Status LEDs load
8 Status LEDs failure
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Interior
Mass GI – User and Installation Manual
Interior
1 Input terminal AC input Line
AC input Neutral
Earth
2 Output terminal AC output Line
AC output Neutral
Protective Earth
3 MasterBus connectors
4 Resettable fuse 20AT (Mass GI 3.5 only)
WARNING!
Never connect Earth (input) to Protective Earth (output).
MasterBus
The Mass GI can communicate with the MasterBus network. This network can be used for remote
control and remote (alarm) monitoring of the Mass GI, for configuration (in parallel) and for
communication with other system devices. See chapters 9 and 10 for more information.
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Mass GI – User and Installation Manual
Protection
The Mass GI is protected against overload, peak current, short circuit and high temperature (see
table). See chapter 8 for LED indications if a protection comes into effect.
Protection
Type of protection Description
Overload protection 16A
Overload protection 20AT
Peak current limitation
Short circuit protection
Thermal protection
An integrated electronic fuse limits the input current to 16A.
This fuse will switch the Mass GI to Standby in overload
situations and trigger the MasterBus alarm. See Chapter 8 for
restore instructions.
A 20AT fuse switches off the input without triggering a
MasterBus alarm. See Chapter 8 for reset instructions.
The Mass GI is automatically protected against a peak current
during a short period.
An electronic fuse trips when during 1 second short circuit
conditions are met. In case of short circuit, the Mass GI
switches to Standby, the short circuit LED illuminates and the
MasterBus alarm is triggered.
The Mass GI is protected against high temperature by 3
integrated thermal fuses. If one of these fuses trips, the Mass
GI will switch to Stand by, the high temperature LED
illuminates and the MasterBus alarm is triggered.
Identification label
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Mass GI – User and Installation Manual
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7. Installation
In this chapter we describe the installation of the Mass GI. Follow these instructions for both standalone and parallel use. Refer to chapter 11 for more information on creating systems with multiple
units in parallel for shore connections of more than 16A.
Unpacking
The delivery consists of the following parts:
Mass GI
MasterBus cable (in connection compartment or in the box)
MasterBus terminator (in connection compartment or in the box)
User manual. Store this manual at a secure place!
After unpacking, check the Mass GI for possible damage. Never use a damaged Mass GI. If in
doubt, contact your supplier or Mastervolt.
Choosing a location to install
Install the Mass GI in a well-ventilated room protected against rain, snow, spray, vapour, bilge,
moisture and dust.
Ambient temperature: 0 – 40°C / 32 – 104°F.
Never use the Mass GI at a location where there is danger of gas or dust explosions.
Mount the Mass GI in such a way that obstruction of the airflow through the ventilation openings is
prevented. No objects must be located within a distance of 10 cm / 4 inch around the Mass GI.
Do not install the Mass GI in the same compartment as the batteries. Do not mount the Mass GI
straight above the batteries because of possible corrosive sulphur fumes.
Always mount the Mass GI vertically, this means with the cable glands facing downwards. Only in
this position the Mass GI will deliver the IP degree protection as indicated in the specifications.
Recommended wire sizes
Recommended wire sizes AC
Model Minimum cross section (mm2/AWG)
Mass GI 3.5 (0-16A) 2,5mm2 AWG13
Mass GI 7.0 (16-35A) 6,0mm2 AWG8
Before you start
Make sure that the output of the supplying source is switched off during the entire installation.
Make sure the main switch is set to the Standby position.
Do not connect the AC-output of the Mass GI to an incoming AC source.
CAUTION!
Make sure that a MasterBus terminator remains plugged in one of the MasterBus
connectors in case you use a Mass GI 7.0 without MasterBus. Otherwise the Mass GI
7.0 will not operate.
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Mass GI – User and Installation Manual
Mounting
Fix four M8 screws with rings on the wall. See Chapter 6 for dimensions. Place the unit and fasten
the screws.
Opening the connection compartment
WARNING!
Never open the connection compartment when the Mass GI is connected to a power source.
Loosen the two screws and remove the cover.
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Mass GI – User and Installation Manual
9
cm
cm
cm
white
Wiring
Always first feed the wiring through the cable glands of the cabinet, and then connect the wiring to
the terminals. Cut the wiring as shown in the following figures. Strip the conductors for 8mm.
The diameter of the outer isolation must be between 10 and 14mm to fit in the cable glands
correctly enabling strain relieve.
5
at least
PE/GND
green/yellow
L/Phase
brown
Europe 230V AC Single
phase system
L/Phase
black
USA 120V AC
Single phase system
N/neutral
blue
5
at least
PE/GND
green
N/neutral
L1/Phase
black
USA 240V AC
Double phase system
5
at least
PE/GND
green
L2/Phase
red
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Mass GI – User and Installation Manual
Neutral grounding
For safe installation:
The Protective Earth (output terminal) must be connected to the central grounding point of the
vehicle/ ship.
The neutral conductor (N) of the AC output of the Mass GI must be connected to the safety ground
(PE/GND) and a ground fault circuit-interrupter (GFCI) must be integrated in the wiring of the AC
output.
Always refer to locally applicable regulations on this topic!
WARNING!
Never connect Earth (input terminal) to Protective Earth (output terminal)!
Installation drawing
GFCI and Fuse sizes
Model GFCI Fuse
Mass GI 3.5 30mA 16A
Mass GI 7.0 30mA 32A
Commissioning
1.
Tighten all cable glands to ensure the strain relief.
2.
Check all wiring and connections.
Close the front cover plate of the connection compartment. Beware that the cabling does not
3.
obstruct the cooling fan and air flow.
Connect power to the Mass GI.
4.
5.
Switch On the Mass GI.
6.
Check the Status LED On/Off and ensure that failure LEDs are Off. In case of failure, disconnect
shore power and check Mass GI.
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8. Operation
The Mass GI can be activated by switching the main switch to the “ON” position. When no error is
present, the LED illuminates after this (green). The Mass GI will then generate an AC output
voltage. Move the switch to the Standby position to switch off the Mass GI. In standby the Mass GI
remains connected to the AC mains!
If a failure occurs, the Mass GI can be reset.
Reset the Mass GI
Set the main switch to Standby.
1.
2.
Switch On again.
Reset the 20AT fuse (Mass GI 3.5 only)
Move the main switch of the Mass GI to the Standby position.
1.
2.
Disconnect the Mass GI from any power source. Disconnect all loads from the Mass GI.
3.
Investigate the cause of failure of the resettable fuse like overload or short-circuits.
Open the connection compartment.
4.
Reset the 20AT fuse by pushing the button inside the connection compartment.
5.
Close the connection compartment again.
6.
7.
Connect the Mass GI to the power sources.
8.
Switch on the Mass GI.
If the fuse trips again in short time, please contact your Mastervolt supplier for service.
At the Mass GI 7.0 the fuse is located inside the device. Therefore corrections can only be
performed by qualified technicians.
Maintenance
No specific maintenance is required. If necessary, use a soft clean cloth to clean the Mass GI.
Never use any liquids or acids.
For reliable and optimum function examine your electrical installation on a regular base, at least
once a year. Defects such as loose connections, burnt wiring etc. must be corrected immediately.
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Mass GI – User and Installation Manual
LED indicators
LED indicators
LED indication Status Meaning
a On/Off Mass GI is switched on.
a (blinking) Waiting Mass GI waits for parallel units to switch on.
a+b Normal Current conversion: 5% of nominal current.
a+b+c Normal Current conversion: 25% of nominal current.
a+b+c+d Normal Current conversion: 50% of nominal current.
a+b+c+d+e Normal Current conversion: 75% of nominal current.
a+b+c+d+e
+f (yellow)
a+b+c+d+e
+f (red)
f (red) Failure mode Mass GI has been shut off due to overload.
g Failure mode Mass GI has been shut off due to short circuit.
h Failure mode Mass GI has been shut off due to too high temperature.
i Failure mode Mass GI has been shut off due to too low or too high input
i (blinking) Failure mode Mass GI has been shut off due to a frequency error on the
Normal Current conversion: 100% of nominal current.
Overload Current conversion: >100% of nominal current,
Mass GI will be shut off soon due to overload.
voltage.
input.
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9. MasterBus
About MasterBus
All devices that are compatible with MasterBus are marked with the MasterBus symbol.
MasterBus is a CAN based, fully decentralized data network for communication between Mastervolt
devices. MasterBus is used as power management system for all connected equipment, such as the
inverter, battery charger, generator and many more.
Every device that is compatible with MasterBus is equipped with two data ports. The devices are
simply chained together, forming a local data network. Monitoring panels such as the EasyView 5
can be used for monitoring and control of all connected MasterBus equipment.
CAUTION!
Never connect a non-MasterBus device to the MasterBus network directly! This will void
warranty of all MasterBus devices connected.
Event based commands
With MasterBus a device can be programmed to initiate an action at another connected device. This
is done by means of event based commands.
How to set up a MasterBus network
Connections between the devices are made by standard straight MasterBus cables. Mastervolt
can supply these cables. These (CAT5) cables are also commonly available at computer supply
stores.
Up to 63 MasterBus devices can be connected together.
MasterBus needs a terminating device on both ends of the network.
The electric power for the network comes from the connected devices according to the rule:
1 powering / 3 non powering.
Do not make ring networks.
Do not make T-connections in the network.
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Mass GI – User and Installation Manual
10. MasterBus on the Mass GI
Monitoring
The Monitoring tab displays the current State, Output and Shore conditions. Possible State
conditions are: OK, No shore, Overload, Short circuit. See chapter 13 for maximum values.
The Reset button will restart the unit.
Alarm Configuration Events
Reset setup resets the Mass GI
to factory settings.
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History
Mass GI – User and Installation Manual
Event target
The Mass GI event based command (restart the Mass GI) can be triggered by other devices within
the MasterBus network. See the relevant product manual for more information on this subject.
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Mass GI – User and Installation Manual
11. Parallel systems
For connections of more than 16A (32A), multiple Mass GIs can be used in parallel (maximum four
Mass GI 3.5 or two Mass GI 7.0).
WARNING!
Always follow the default installation instructions, as described in Chapter 6.
CAUTION!
In parallel, all inputs must be connected to the same phase.
WARNING!
Never connect the output(s) to any other power source.
NOTE
To achieve maximum performance all input and output wiring must be of equal length.
To create a parallel system
1.
Connect the MasterBus cable between the communication ports on the Mass GIs. Note that
MasterBus needs terminating devices on the network.
2.
Connect the AC load to the AC output on the units.
3.
Connect the incoming power to the AC input on your Mass GIs. Phase line to L, Neutral to N,
and Ground to PE.
Parallel configuration is done automatically via MasterBus communication. When two, three* or four*
units are detected in a MasterBus network, the system assumes that these operate in parallel.
* Mass GI 3.5 only
Installation drawing
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Safety devices in parallel configuration
At the input only one circuit breaker is needed, given the nominal current is rated according to the
total input current. At the output, each Mass GI shall be provided with a circuit breaker and the
common output must contain a GFCI suitable for the total output current.
Connect both the earth (PE/GND) and the neutral (N) of the AC output of the Mass GI to the
grounding point. Otherwise the GFCI will not function properly.
Circuit breakers on the output
Model 1 unit 2 units 3 units 4 units
Mass GI 3.5 16A 32A 50A 63A
Mass GI 7.0 32A 63A n.a. n.a.
12. Troubleshooting
Troubleshooting
Problem Possible cause What to do?
No output power, all
LED indicators are off.
No output power, only
the On LED (Figure
Exterior, page 4, ref. 5)
illuminates.
No output power,
OVP/UVP LED is on.
No output power,
OVP/UVP LED is
blinking.
No output power, High
temp LED is on.
Main switch is in position
STAND BY.
No shore power available on
AC input.
20AT fuse has tripped. Reset the fuse, see Chapter 8.
External GFCI has tripped. Mass GI is working normally. Check
Input voltage is/ was either too
high or too low.
Input frequency is/ was either
too high or too low.
Ambient temperature is too
high.
Fan is blocked. Make sure the fan is not blocked by
Too much load connected. Reduce the connected load. Then
Switch ON the Mass GI.
Check the circuit breaker of the shore
power. Check the wiring of the shore
power cable.
the external GFCI at the AC output (if
applied).
Check the input voltage. Then reset
the Mass GI by switching it Standby,
On or by using Reset (MasterBus).
Check the input frequency. Then
reset the Mass GI, see Chapter 8.
Check temperature. Reduce load and
let the Mass GI cool down. Then
reset the Mass GI, see Chapter 8.
the wiring of the connection
compartment. See Chapter 6 to open
the connection compartment.
reset the Mass GI, see Chapter 8.
Use an extra GI in parallel.
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Mass GI – User and Installation Manual
Troubleshooting
Problem Possible cause What to do?
No output power, Short
circuit LED is on.
No output power,
“100%” LED illuminates
red.
MasterView Easy panel
connected to the GI, no
communication.
Parallel units are shut
off due to overload
while load is less than
3.5 (7.0) kW per unit.
No MasterView display
function.
Slow or no MasterBus
communication.
Mass GI 7.0 does not
operate
Short circuit at the output. Remove the short circuit. Then reset
the Mass GI, see Chapter 8.
Overload. Reduce the connected load. Then
reset the Mass GI, see Chapter 8.
The Easy panel has been
switched off or MasterBus is
not working correctly.
Installation fault. Cable lengths and thickness must be
Display is switched off. Switch on display, refer to display
Error in the wiring. Check the MasterBus cables.
No powering device available
on the MasterBus.
Error in the MasterBus wiring. Check the MasterBus cables.
No terminating device placed
at the ends of the network.
MasterBus network is
configured as a ring network.
No MasterBus terminator
present
Check MasterBus wiring, a terminator
should be placed on both ends of the
MasterBus network.
of the same size for all units.
manual.
With shore power disconnected the
Mass GI does not power the
MasterBus network. At least one
other connected MasterBus device
should have powering capabilities,
see Chapter 8.
MasterBus needs a terminating
device on both ends of the network.
Ring networks are not allowed.
Check the connections of the
network.
Plug a MasterBus terminator in one
of the MasterBus connectors of the
unit
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Mass GI – User and Installation Manual
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13. Technical data
Mass GI 3.5 Mass GI 7.0
Product code 88000355 88000705
Nominal power 3500VA @ 230V 7000VA @ 230V
Input
Input voltage 90-255 V 90-255 V
Input frequency 45 – 65Hz 45 – 65Hz
Nominal input current 16A cont 32A cont
No load AC current
consumption
Standby AC current
consumption
DC current consumption, no
MasterBus traffic
Earth leakage protection: Not present inside, an external GFCI is required
Output
Output voltage Same as input voltage ± 5% Same as input voltage ± 5%
Output frequency Same as input frequency Same as input frequency
Output current behaviour Fuse B characteristic Fuse B characteristic
Efficiency (max) >93% >93%
MasterBus powering
capability
Options
Remote panel: Optional, EasyView panel. Optional, EasyView panel.
Parallel operation:
General
Dimensions L x W x H:
Approximate weight: 5.6 kg (12 lbs) 10 kg (22 lbs)
Specified operation
temperature: (will meet
specified tolerances)
Allowed operating
temperature: (may not meet
specified tolerances)
Non-operating temperature:
(storage temperature)
Relative humidity:
Environment class: IP 23 IP 23
≤ 60W rms ≤ 60W rms
≤ 600mA rms / 11W ≤ 600mA rms / 11W
≤ 10mA ≤ 10mA
Yes but only if shore power is
present
Yes, up to four units can be
paralleled.
371 x 261 x 145mm /
14.6 x 10.3 x 5.7 inch
Full specifications from 0°C/32°F to 40°C/104°F. Derating: 5%/°C
(3%/°F) at ambient temperatures from 40°/104°F to 60°C/140°F.
Shutdown at 90°C/194°F heat sink temperature.
-20°C/-4°F to 60°C/140°F -20°C/-4°F to 60°C/140°F
Ambient temperature -40°C/40°F to 100°C/212°F
Max 95% relative humidity,
non-condensing.
Yes but only if shore power is
present
Yes, up to two units can be
paralleled.
371 x 261 x 232mm /
14.6 x 10.3 x 9.1 inch
Ambient temperature -40°C/40°F to 100°C/212°F
Max 95% relative humidity,
non-condensing.
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Mastervolt B.V.
Snijdersbergwe g 93
1105 AN Amsterdam
The Netherlands
Tel.: +31-20-3422100
Email: info@mastervolt.com
Web: www.mastervolt.com
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