Mastervolt CS15TL RP, CS30TL RP, CS20TL RP Installation Manual

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SunMaster
CS15TL RP / CS20TL RP / CS30TL RP
HIGH POWER GRID CONNECTED SOLAR INVERTER
UK | USERS AND INSTALLATION MANUAL | P01
NL | GEBRUIKERS- EN INSTALLATIEHANDLEIDING | P45
DE | BEDIENUNGS- UND INSTALLATIONSANLEITUNG | P93
FR | MANUEL UTILISATEURS ET D’INSTALLATION | P141
IT | MANUALE DI USO E MANUTENZIONE | P237
10000000186/04
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OVERVIEW CS15TL RP/ CS20TL RP/ CS30TL RP
Figure 0-1: Overview of the SunMaster CS15TL RP / CS20TL RP / CS30TL RP
1. 3-phase 400V grid connection
2. Fan module (air inlet)
3. Communication module
4. External grounding (PE) facility
5. Multi-language display
6. Solar input 1
7. Solar input 2
8. Foot stands
9. Air outlets
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CONTENT
1 GENERAL INFORMATION 6
1.1 PRODUCT DESCRIPTION 6
1.2 USE OF THIS MANUAL 6
1.3 VALIDITY OF THIS MANUAL 6
1.4 SCOPE OF GUARANTEE 6
1.5 LIABILITY 6
1.6 CHANGES TO THE INVERTER 6
1.7 IDENTIFICATION LABEL 6
2 SAFETY GUIDELINES AND WARNINGS 7
2.1 WARNINGS AND SYMBOLS 7
2.2 USE FOR INTENDED PURPOSE 7
2.3 INSTALLATION, MAINTENANCE, REPAIR 7
2.4 WARNING OF SPECIAL DANGERS 7
3 HOW IT WORKS 8
3.1 PV MODULE, STRING, ARRAY AND COMBINER BOX 8
3.2 GRID CONNECTED INVERTER 8
3.3 NON-ISOLATED (TRANSFORMERLESS) 8
3.4 GRID INTERFACE 8
3.5 DISPLAY AND MONITORING 9
3.6 INGRESS PROTECTION AND OPTIMA COOLING 9
3.7 ANTI ISLANDING 9
3.8 STABIGRID FUNCTION 9
3.9 REACTIVE POWER 9
4 BEFORE YOU START 10
4.1 TRANSPORT, LIFTING AND STORAGE 10
4.2 INSTALLATION ENVIRONMENT 10
4.3 DC INPUT SPECIFICATIONS 10
4.4 SOLAR ARRAY CAPACITANCE 11
4.5 AC OUTPUT SPECIFICATIONS 12
4.6 LIGHTNING PROTECTION 12
5 GENERAL INSTALLATION AND COMMISSIONING 13
5.1 THINGS YOU NEED FOR INSTALLATION 13
5.2 UNPACKING THE CS INVERTER 13
5.3 MOUNTING THE INVERTER 14
5.4 AC 3-PHASE CONNECTOR 14
5.6 CONNECTING AND COMMISSIONING 15
6 OPERATION AND MAINTENANCE 16
6.1 GENERAL 16
6.2 MAINTENANCE 16
6.3 DE-COMMISSIONING 16
7 COMMUNICATION 17
7.1 COMMUNICATION MODULE 17
7.2 MASTERBUS NETWORK 17
7.3 MASTERBUS CONNECTORS 17
7.4 RS485 CONNECTORS 18
7.5 REMOTE MONITORING WITH RS485 18
7.6 PLANT TOTALS 18
7.7 ALARM CONTACTS 18
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10000000186/04 March 2013
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8 DISPLAY 19
8.1 BUTTONS 19
8.2 THE HOME SCREEN 19
8.3 MAIN MENU 19
8.4 ENERGY TOTALS 19
8.5 PLANT TOTALS 20
8.6 MULTIMETER & STRINGMASTER 21
8.7 DATALOGGER 22
8.8 LOGBOOK 23
8.9 CONFIGURATION MENU 23
9 SPECIFIC DC CONFIGURATIONS 28
9.1 ISOLATION DETECTION 28
9.2 USING A STRINGMASTER PRO 28
9.3 DC SWITCH 28
10 SPECIFIC AC CONFIGURATIONS 29
10.1 SUPPORTED COUNTRIES 29
10.2 FUNCTION TEST FOR ITALIAN INSTALLATIONS 29
10.3 ACTIVE POWER MANAGEMENT 31
10.4 REACTIVE POWER EXPLANATION 32
10.5 REACTIVE POWER MANAGEMENT 32
10.6 USING AN ISOLATION TRANSFORMER 33
11 FUNCTIONAL GROUNDING 35
11.1 FUNCTIONAL GROUNDING 35
11.2 INSTALLATION REQUIREMENTS 35
11.3 INVERTER SETTINGS 35
11.4 MULTIPLE CS INVERTERS ON A SINGLE TRANSFORMER 35
12 TROUBLE SHOOTING 36
12.1 LED INDICATION AND SOLUTION TABLE 36
13 TECHNICAL SPECIFICATIONS 37
13.1 OUTLINE DRAWINGS 38
14 ORDERING INFORMATION 39
15 CERTIFICATES 40
15.1 VDE0126-1-1 CERTIFICATE OF COMPLIANCE 40
15.2 RD 1699 COMPLIANCE 41
15.3 ENEL CERTIFICATE 42
15.4 BDEW CERTIFICATE 43
15.5 EC DECLARATION OF CONFORMITY 44
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1 GENERAL INFORMATION
1.1 PRODUCT DESCRIPTION
The SunMaster CS15TL, CS20TL and CS30TL, further referred to as “SunMaster CS” or “CS inverter” are grid connected solar inverters. This inverter type is used to convert photovoltaic power and feed this into a three phase grid. The CS inverter is not suitable for stand-alone use (i.e. use without utility grid).
1.2 USE OF THIS MANUAL
Copyright © 2013 Mastervolt. All rights reserved. Reproduction, transfer, distribution or storage of part or all of the contents in this document in any form without the prior written permission of Mastervolt is prohibited. This manual serves as a guideline for the safe and effective use and installation of the SunMaster CS:
• For the installer this manual gives directions for the installation, operation and commissioning.
• For the end user, this manual gives directions for the
operation, maintenance and possible correction of minor malfunctions of the CS inverter.
• Every person who works with the apparatus should be
familiar with the contents of this manual, and must carefully follow the instructions contained herein.
• Store the manual in an accessible place.
1.3 VALIDITY OF THIS MANUAL
This manual is valid for the following models: Part no Model 131210150 SunMaster CS15TL RP 131210200 SunMaster CS20TL RP 131210300 SunMaster CS30TL RP
All the specifications, provisions and instructions contained in this manual apply solely to the Mastervolt-delivered stand­ard version of the CS inverter.
1.4 SCOPE OF GUARANTEE
Mastervolt assures the product guarantee of the SunMaster CS during five years after your purchase, on the condition that all instructions and warnings given in this manual are
taken into account during installation and operation.
Among other things, this means that installation is carried out by a qualified electrician, that installation and mainte­nance are executed according to the stated instructions and
correct working sequence, and that no changes or repairs
may have been performed on the CS inverter other than by Mastervolt. The warranty is limited to the costs of repair and/or replace­ment of the product by Mastervolt only. Costs for installation labour or shipping of the defective parts are not covered by this warranty.
For making an appeal on warranty you can contact your
supplier directly, stating your complaint, application, date of purchase and part number / serial number.
1.5 LIABILITY
Mastervolt accepts no liability for:
• consequential damage due to use of the SunMaster CS;
• possible errors in the manuals and the results thereof.
1.6 CHANGES TO THE INVERTER
Changes to the SunMaster CS hardware are not allowed. Changes to the SunMaster CS software/ firmware, except for the settings made available to the user or installer, are not allowed.
1.7 IDENTIFICATION LABEL
Figure 1-1
The identification label is positioned at the right side of the CS inverter, see figure 1-1.
CAUTION!
Never remove the identification label.
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Part no : 131210200 Type : CS20TL RP Input : 200-980Vdc, 1000Vdc Max : MPP 350-800Vdc, 2x30A Output : 400/230Vac, 3ph/N/PE, 50/60Hz, : 32Amax, 20kVAnom
: cos φ 0.85 ind - 0.85 cap
VDE 0126-1-1
VDE AR-N-4105
ENEL GCR Ed. 2.1
G59/2-1 RD1663
SYNERGRID C10-11
Serial no: X402-0007
Made in PRC
IP65
CAT III 1000V
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2 SAFETY GUIDELINES AND WARNINGS
2.1 WARNINGS AND SYMBOLS
Safety instructions and warnings are marked in this manual
by the following pictograms:
A procedure, circumstance, etc which deserves extra attention.
CAUTION!
Special information, commands and prohibitions in order to prevent damage.
WARNING
A WARNING refers to possible injury to the user or installer or significant material damage to the inverter if the installer / user does not (carefully) follow the stated procedures.
2.2 USE FOR INTENDED PURPOSE
The SunMaster CS is constructed as per the applicable safety-technical guidelines. Use the CS inverter only in installations that meet the following qualifications:
• in permanent installations;
• connected to a separate, grounded three phase AC group, to which no other electrical equipment is connected;
• the electrical installation must meet the applicable
regulations and standards (must be carried out correctly)
and must be in a good condition;
• according to the technical specications as stated
in section 10.1.
WARNING
Never use the SunMaster CS in situations where there is danger of gas or dust explosion or potentially flammable products!
Use of the inverter other than as mentioned under section 2.2 is considered to be conflicting with the intended purpose. In such cases, Mastervolt will not accept liability for any damage or injury caused by the functioning or malfunctioning of the inverter.
2.3 INSTALLATION, MAINTENANCE, REPAIR
WARNING
As dangerous voltages exist, only allow installation, maintenance and repair of the SunMaster CS to be carried out by qualified electricians.
Connections and safety features must be executed according to the locally applicable regulations. In case of decommissioning and/or demounting follow the instructions as stated in section 6.3. If repairs or replacements are required, only use original Mastervolt spare parts.
2.4 WARNING OF SPECIAL DANGERS Two primary energy sources are present:
• solar panels (DC)
• utility grid (AC).
Switch off both sources before starting any
work on the installation. Block the switching
device against unintentional reconnection. Verify the de-energizing of both DC and AC connections using a suitable metering instrument.
The voltages present at the grid and solar side of the CS inverter are not safe to touch.
Make sure two persons are present when working on the installation, at least until the
installation has been de-energized and verified by a suitable metering instrument.
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3 HOW IT WORKS
The CS inverter is a grid connected photovoltaic power inverter. It converts the high voltage DC power coming from the photovoltaïc (PV) panels into AC power. The AC voltage
is fed back into the public utility grid.
A series of PV panels is called a string. One string can be connected to one solar input of the inverter.
Figure 3-1: Schematic example of the CS inverter in a PV plant
3.1 PV MODULE, STRING, ARRAY AND COMBINER BOX
PhotoVoltaïc (PV) modules convert light into DC power. To reduce cable losses, PV modules are connected in series: a so-called “string”. A plane of PV modules is called a PV ar­ray and consists of multiple strings of the same length, being connected in parallel. PV strings can be paralleled in a string (combiner) box. These boxes may provide over current protection and/ or over voltage (surge) protection, DC isolating switch and string monitoring functionality.
3.2 GRID CONNECTED INVERTER
See figure 3-1. The SunMaster CS main task is to convert DC power produced by the PV modules into AC power and to feed it back into the public utility grid. The SunMaster CS is not suitable to be operated in stand-alone mode (independently from the utility grid). The SunMaster CS has two independent DC inputs. The PV arrays connected to these inputs are each operated at their optimum voltage for an
optimal yield (MPP tracking).
3.3 NON-ISOLATED (TRANSFORMERLESS)
The SunMaster CS is a non-isolated (transformerless) inverter. During operation, it couples the PV array potential to the utility grid. An optional isolating transformer is available for applications where galvanic isolation is required (functional grounding, see chapter 11).
3.4 GRID INTERFACE
The DC PV input is inverted to an AC output: 230/400V AC (3-Ph/N/PE) output in Wye (Y) configuration. For the PV input operating voltage range refer to the specifications. Anti- islanding is provided according to national standards.
The grid interface contains numerous safety mechanisms to guarantee a level of safety better than an isolated inverter. Redundant relays isolate the inverter from the grid in case one of the following circuits detects a fault: Isolation resistance detection: monitors PV array isolation resistance.
• RCMU (residual current monitoring unit): monitors and protects against ground leakage currents.
• DC injection: Monitors DC current injection into the grid.
• Grid voltage- and frequency monitoring
• Anti islanding protection: loss of utility detection
• Low voltage ride through
• Reactive Power
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DC power
Stringbox CS Inverter
AC power
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3.5 DISPLAY AND MONITORING
3.5.1 CS inverter display
The CS inverter is equipped with a multi language display for on site monitoring and control. Refer to chapter 8 Display for details.
3.5.2 Remote monitoring via RS485
The SunMaster CS supports RS485. This bus facilitates remote monitoring via the RS485 network using a DataControl datalogger. Monitoring can be accomplished via internet or via a telephone connection. See also section 7.4. If you opt for remote Monitoring & Control, please contact your Mastervolt supplier.
3.5.3 Remote monitoring and control via MasterBus
The CS inverter can communicate with an optional StringMaster and isolation transformer via the
MasterBus network.
3.6 INGRESS PROTECTION AND OPTIMA COOLING
The SunMaster CS consists of two separate compartments. Rubber seals provide IP65 protection of the power electronics against ingress of dust and humidity. The cooling compartment provides IP44 protection and contains
only components resistant to dust and humidity. By keeping
the inverter cool, the intelligent Optima Cooling algorithm helps to reduce losses and extend inverter life.
3.7 ANTI ISLANDING
The SunMaster CS is equipped with an anti-islanding system that ensures instant disconnection in case of grid failure. European countries maintain different regulations with regard to anti-islanding devices and grid connection of distributed generation in general. The common islanding device switches off the inverter if the grid voltage or frequency is out of range. The CS inverter is set to local regulations by setting the country in the configurations menu. This setting is password protected. The password is available for installers on request.
CAUTION!
NEVER connect the CS inverter to a utility grid other than specified, refer to section 4.5.
3.8 STABIGRID FUNCTION
SunMaster CS inverters have a high level of immunity to voltage fluctuations caused by industrial loads. The inverter stays online in case of minor grid fluctuations, thereby supporting the utility network and increasing the daily energy yield.
3.9 REACTIVE POWER
As per January 1st 2012, PV installations in Germany
capable of generating more than 3,68 kVA will be required to
provide reactive power. Reactive power is used by the utility operators to control the voltages in the power grid. As the share of power generated by PV installations grows every year, it becomes increasingly important for PV plants to support the grid similar to conventional power plants.
The SunMaster CS “RP” version has been developed to meet the new requirements according to the new VDE­AR-4105 norm. The specific features required in this norm will automatically be enabled when the installation country “Germany” is selected:
• Active Power Derating; which can be self-controlled by
the inverter depending on the grid frequency, or set by the grid operator via telecommand.
• Reactive Power Provision; which can be self controlled by
the inverter, depending on different variables (grid voltage or inverter output power)
Active grid support functions limit the capacity of active power and therefore should be taken into account when designing a PV system. Mastervolt provides a “SysCalc” design tool to assist customers with system design work. It is available for free on www.mastervoltsolar.com. Refer to section 10.4 for more information on Reactive Power.
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4 BEFORE YOU START
4.1 TRANSPORT, LIFTING AND STORAGE
Ensure adequate and secure packaging during
transportation of the CS inverter. Always use suitable handling equipment for transportation. More than two persons may be required to hang the CS inverter to a wall, refer to local safety standards.
The CS inverter is shipped in a wooden crate that can be
handled with a fork lift. In order to prevent damage, always
transport the CS inverter in its transportation crate. Minimum
two persons are required to unpack the CS inverter and to lift
it out of its box.
4.2 INSTALLATION ENVIRONMENT
The CS inverter is designed for both indoor and outdoor use, protection degree is IP65. Operating conditions:
• -20 to 60°C, relative humidity 4% to 100% condensing.
• Power derating at temperatures above 45 °C.
• Start-up at temperatures above -10 °C
CAUTION!
Do not install in aggressive environments like
ammonium, acids and salt air.
CAUTION!
Do not install in areas that are subject to the
risk of gas- or dust explosions.
4.2.1 For all installations
• If the CS inverter is installed in the immediate vicinity of living areas, take into account that it can produce a certain
noise level when operating.
• Hang the CS vertically to a sufciently strong, solid wall,
no other angle other than straight up is allowed.
• Keeping at least 50 cm space around the CS inverter is
recommended, see fig. 4-1.
4.2.2 For indoor installations
• Maintain sufcient ventilation and enough distance around
each inverter to prevent build up of hot air.
4.2.3 For outdoor installations
• Prevent placement in direct sunlight as this warms up the
inverter, resulting in performance loss.
• Shield the inverter against direct rain when possible to
avoid corrosion.
• In humid atmospheres with large temperature differences,
moisture may gather behind the display screen. If this persists, contact your Mastervolt supplier.
Figure 4-1: Mounting distance
4.3 DC INPUT SPECIFICATIONS
The PV installation to which the inverter is connected should meet the following input specifications.
DC Input specifications per input Model CS15TL RP CS20TL RP CS30TLRP
Absolute max. 1000VDC 1000VDC 1000VDC Input Voltage Operating 200VDC – 980VDC voltage Full power 350VDC 350VDC 460VDC – voltage 800VDC 800VDC 800VDC Max. input 23ADC 30ADC 34ADC current
Maximum 9,5 kWp 12,5 kWp 19,0 kWp
PV power Recommended 9,0 kWp 11,5 kWp 17,5 kWp PV power Maximum array 6 µF total for 2 inputs capacitance Max. PV ISC 30A 30A 34A
Never connect voltages higher than 1000V DC to the inverter, as this will cause permanent damage to the inverter.
The inverter will automatically limit the input current and power to its specified rating. Excess power will not be converted.
Air inlet Air inletAir inlet
Air outlet Air outletAir outlet
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4.3.1 Recommended cabling
All devices within the PV installation (panels, wiring, terminal
blocks, fuse holders, fuses, switches, etc.) must be rated for
the applicable maximum voltage and current ratings. Use double isolated DC cabling for all connections. A sufficiently large copper cross section will help reducing the cable losses.
Current 10ADC 20 ADC 30ADC Length
<10 m 2.5 mm2 4.0 mm2 6.0 mm2 10-20 m 4.0 mm2 6.0 mm2 10 mm2 * >20 m >4.0 mm2 >6.0 mm2 * >10 mm2 *
*Cable adapter may be necessary for cross sections >6.0 mm
2
4.3.2 DC Connectors and switch
The SunMaster CS inverters use MC4 compatible DC connectors with a 4 mm pin diameter.
Do not reverse the polarity of the PV connections. The inverter will be permanently damaged, and large short-circuit currents may occur.
For safety reasons, the use of a suitable DC switch between the PV modules and the inverter is recommended. Depending on locally applicable regulations, such a switch may be mandatory.
4.3.3 Parallel or independent operation
The SunMaster CS has two independently controlled inputs, labelled “Input 1” and “Input 2”. These inputs can be used as separate inputs or they can be connected in parallel depend­ing on the PV installation. The inverter will automatically detect
if the inputs have been paralleled. Make sure to divide the PV
power over the two inputs as equally as possible.
Parallel operation Independent operation
For uneven number of Per input different array strings in the array. configuration or orientation possible. Required when applying Reduce losses in case of local functional grounding. shadowing. Refer to chapter 11.
To accommodate more than 1 PV string on each input, a DC combiner box such as StringMaster should be used. Refer to the StringMaster manual for specific installation instructions. When more than three strings are paralleled in an array, they must be fused. Use only DC rated fuses with appropriate voltage and current ratings. To avoid excessive losses, always make sure the string voltages are equal to each other before paralleling them. Never use different string lengths or different module types in the same array.
Figure 4-2: Parallel and independent operation
Figure 4-3: Functional scheme StringMaster
4.4 SOLAR ARRAY CAPACITANCE
Every solar panel has a small parasitic (virtual) capacitance between the photo-sensitive material and the external structure. In the PV array all these capacitances add up to one larger (virtual) capacitance.
If this capacitance is too large, it causes a high leakage
current to flow from the main electrical path to the external structure. Such currents can be dangerous to humans and may further degrade the performance of the installation.
< 3 strings > 3 strings
U U
Fuses
DC Switch
Surge protection
CS15TL CS20TL CS30TL
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< 3 strings
U
Inverter
DC Switch
Surge protection
PV array
The SunMaster CS is designed to operate with a solar ar­ray capacitance up to 6 µF. Larger array capacitances may
cause too large leakage currents, and can trip the internal
RCD protection.
If the RCD trips because of large PV array capacitance, installing an isolation transformer may be necessary. Consult your Mastervolt distributor for assistance.
4.5 AC OUTPUT SPECIFICATIONS
The SunMaster CS is intended for use in a permanent installation, connected to a separately fused three-phase AC branch to which no other equipment is connected. All electrical connections must comply with locally applicable installation codes and regulations. The CS inverter is designed to operate in the following grid conditions:
AC specifications Model CS15TL RP CS20TL RP CS30TL RP
Nominal Power 15.000VA 20.000VA 30.000VA Maximum Power 15.750VA 21.000VA 31.500VA AC Voltage 3 Phase - 4 Wire Y UGRID = 230VRMS +20%/–20% Max. Phase Current 3 x 24,2 ARMS 3 x 32,2 ARMS 3 x 46 ARMS Max. Neutral Current <1 ARMS AC Frequency (50Hz) 45Hz – 55Hz AC Frequency (60Hz) 55Hz – 65Hz Max. Inrush Current 28.2A
Short circuit L-N 150A peak/12.9A RMS(3 cycl) during 8ms Short circuit L-L 298A peak/21.8A RMS (3 cycl) during 4ms
4.5.1 Fusing
The SunMaster CS does not have internal fuses. External fuses or circuit breakers are mandatory on every phase according to the following ratings:
AC fuses
Model CS15TL RP CS20TL RP CS30TL RP
Fuse B Characteristic 32A 40A 63A
Not installing a properly rated fuse (Icu > 2.1 kA) will pose a
safety hazard and will void the warranty of the inverter.
4.5.2 Wiring
The AC output is arranged in a 230/400V AC (3-Ph/N/PE) Wye configuration. The neutral connection does not carry any current, but must be connected to the inverter. The PE connection must have a cross section as large as the largest line conductor used, with a minimum of 4 mm2. For easy installation, using a flexible cable type is recommended. Refer to the locally applicable installation codes and regulations for cable sizing.
AC wiring
Model CS15TL RP CS20TL RP CS30TL RP
Minimum cable cross section 4 mm2 6 mm2 10 mm
2
Maximum AC connector capacity 10 mm2 16 mm
2
Flexible cable outer diameter 20 mm 25 mm
4.5.3 RCD
The SunMaster CS is equipped with an internal RCD, refer to specifications for tripping values. If an external RCD is used, Mastervolt advises to use A, B, or AC sensitive devices with a trip current of at least 300 mA.
CAUTION!
If you use RCD’s in your installation, connect maximum one CS inverter to an RCD
4.6 LIGHTNING PROTECTION
In a solar installation, precautions must be taken to avoid
damage from surges induced by lightning. The CS inverter is equipped with class III (micro) protection devices against over voltages on all DC, AC and communication connections. Additional external surge protection and use of flexible cable is strongly recommended. StringMaster string boxes feature class II surge protectors and are available from Mastervolt. When used, surge protectors must be installed less than 10m away from the inverter.
Figure 4-4: Surge protection in a PV installation
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This chapter describes the general installation of one single inverter. For example, specific installations with more than one inverter and transformers are explained in chapter 9 and 10.
CAUTION
At least until all components have been verified to be de-energized, 2 persons are required during installation.
CAUTION!
Read chapters 2 and 4 prior to installation.
WARNING
High voltages (up to 1000 VDC) may exist on the PV strings! Switch off the solar voltage and verify that no dangerous voltage is present, be fore starting the cable work. Use suitable testing equipment
CAUTION!
Short circuiting, miswiring or reverse polarity may lead to damage to the CS inverter, the cabling and/or the terminal connections. Follow all steps of the installation instructions in order of succession as described.
5.1 THINGS YOU NEED FOR INSTALLATION
Make sure you have all the parts you need to install the CS inverter:
• 1 CS inverter (included)
• 1 mounting bracket (included)
• 1 AC 3-phase output plug (included)
• String combiner box like the StringMaster or the
Switchmaster.
• 2 MasterBus terminating devices (included)
• This user’s and installation manual (included)
• M6 bolts and plugs to x the CS enclosure to the wall. Use
mounting materials that are suitable for the application.
• Tools for wall mounting
• Tools to connect, AC, DC and communication wiring
• A suitable multimeter
5.2 UNPACKING THE CS INVERTER
The CS inverter is packed in a plastic bag and delivered in a
special transport box, refer to figure 5-2.
1. Cut open the card board box with a sharp knife.
2. Remove manual and bracket and take away the cover.
3. Cut the tie wraps and lift the inverter from the box. The inverter can be put on its four foot stands before hanging it to the wall. Take care not to bend parts of the enclosure.
Figure 5-1: Foot stands
After unpacking, check the contents for
possible damage. Do not use a damaged product. If in doubt, contact your supplier.
Figure 5-2: Unpacking
5 GENERAL INSTALLATION AND COMMISSIONING
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5.3 MOUNTING THE INVERTER
Fix the CS inverter to the wall, starting with the mounting
bracket. See gure 5-3. Use suitable screws and plugs.
Figure 5-3: Drilling dimensions of bracket and display
After hanging the SunMaster CS to the bracket, secure the
enclosure to the wall using the fixing plate. See figure 5-4.
Figure 5-4: Fixing plate
Figure 5-5: Bottom view of the SunMaster CS connections
See figure 5-5. AC connector: refer to section 5.4, Communication module: refer to chapter 7, PV input: refer to section 4.3.
5.4 AC 3-PHASE CONNECTOR
The AC connector has five wire terminals, figure 5-6 shows the connector. Connect PE first (yellow-green). On the CS30TL connector, the PE terminal is located at the bottom
when the two white markings at the other side of the
connector are facing upwards.
Protective Earth
1. Line 1 (L1)
2. Line 2 (L2)
3. Line 3 (L3)
4. Neutral (N)
Figure 5-6: AC 3-phase connector for CS15TL RP and CS20TL RP (left) and for CS30TL RP (right)
A ground stud has been provided, see figure 5-7.
Figure 5-7: Ground stud
5.5 DC CONNECTORS
The DC connectors on the SunMaster CS are compatible with connectors of the MC 4 type.
105M6 4,13
188 7,41 270 10,6
32312,73
272 10,7
80 3,15
592,49 23,33
488 19,21
125 4,92
AC
Communication module
PV input
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5.6 CONNECTING AND COMMISSIONING
To check the correct operation of the CS inverter, commissioning should be carried out during daytime only.
Follow these steps to switch On the SunMaster CS:
1 Connect the earth cable to the ground stud.
2 Check AC and DC cabling and connectors.
3 Connect the AC cables.
4 Connect the DC cables.
5 If applicable, switch on the AC grid.
6 Move the DC switch (if applied) of the solar array to the ON position.
5.6.1 Language and country selection
Until the CS inverter is configured in accordance with the local regulations for grid connection, it will stay in standby mode. This means that no power will be converted.
Figure 5-8: Select language
1 Select the language, using the display. This setting is found under Configuration/ Display settings/ Language.
Figure 5-9: Select country
2 Select the country, using the display. This setting is found under Configuration/ Grid interface/ Country.
Figure 5-10: Set date and time
3 Set the day and time.
4 Check the PV input DC voltage. Check the AC voltage at the grid side of the AC circuit breaker using the display
multimeter menu (see section 8.6). The AC voltages should be:
L1 - N 230V AC +/- 10% L2 - N 230V AC +/- 10% L3 - N 230V AC +/- 10%
If DC and AC voltages are within range and solar irradiation is sufficient, the CS inverter will switch on automatically. This may take a few minutes.
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6 OPERATION AND MAINTENANCE
This chapter describes the operation of one single inverter.
6.1 GENERAL
After installation and commissioning the CS inverter will switch on automatically if solar irradiation is sufficient. The CS inverter operates automatically: there is no need to operate it manually. If the irradiation of the PV modules is insufficient, for instance at night, the CS inverter switches off automatically. The LCD screen however stays operational as long as AC power is available. No live measurements are available in this situation.
6.2 MAINTENANCE
Switch off the DC switch before any
maintenance takes place!
6.2.1 Cleaning
Cleaning of the CS inverter enclosure is not necessary under normal circumstances. If cleaning is still preferable, use a soft damp cloth to clean the enclosure of the CS inverter. Never use any aggressive or abrasive cleaning agents. Use of high pressure cleaning equipment is prohibited as it may damage the sealing.
High Pressure cleaning of the Sumaster CS is not allowed!
6.2.2 Fan module
Only remove the fan module when the CS inverter is switched off.
The fan module (gure 6-1) needs checking and cleaning every 12 months, in dusty environments checking is needed
more often. Unscrew the 4 hand screws as indicated. Carefully move out the fan module, bottom first and unplug the four fans before removing the module completely. If necessary, clean the fans using compressed air.
Figure 6-1: Fan module with hand screws
6.2.3 Air outlet
The CS inverter is provided with wire mesh behind the air outlets (fig. 6-2).
Figure 6-2: Removing the air outlets
Remove the two air outlets by unscrewing the two Phillips screws on top. Clean if necessary.
6.2.4 Electrical connections
Have your electrical installation checked by a qualified installer at least once a year. Defects such as loose connections, burnt wiring etc. must be corrected immediately.
6.3 DE-COMMISSIONING
If it is necessary to put the CS inverter out of operation, follow the instructions in order of succession as described below:
CAUTION!
Follow below mentioned instructions in order of succession as described.
1 Switch Off the DC switch 2 Cut off the grid voltage by switching off the AC
circuit breaker
3 Release the AC connector 4 Release the DC connectors. A special tool may be needed to release the DC connectors. 5 Disconnect the ground (PE) connection
Now the SunMaster CS can be demounted in a safe way.
CAUTION!
Never release the DC plugs during operation
of the CS inverter. A spark or an electric arc
may develop, in which case both plug and
socket of the CS inverter must be replaced.
CAUTION!
Be sure to disconnect all other cables before disconnecting PE.
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7 COMMUNICATION
7.1 COMMUNICATION MODULE
The CS inverter is equipped with a detachable communication module (drawer) for inserting the MasterBus and RS485 plugs. It also facilitates mounting the alarm wiring.
Figure 7-1: Communication module
Install the communication wiring, see the steps below:
• Loosen the Phillips screws at both sides of the front plate
(see figure 7-1).
• Pull out the module, taking care not to damage the connectors and components.
• Release glands and remove plugs where applicable.
• Insert the connectors and mount the alarm wiring.
See the label in figure 7-2 for more information.
Figure 7-2: Communication label
MasterBus connectors are similar to RS485 connectors! Wrong installation causes communication failure.
7.2 MASTERBUS NETWORK
All devices that are suitable for MasterBus are marked by the
MasterBus symbol.
MasterBus is a fully decentralized data network for communication between the different Mastervolt system
devices. The communication network is based on CAN-bus
which has proven a reliable bus-system. New devices can be
added to the existing network by just extending the network. This gives the MasterBus network a high degree of exibility
for extended system configuration. Mastervolt also offers
several interfaces, making even non-MasterBus devices suitable to operate in the MasterBus network.
CAUTION:
Never connect a non-MasterBus device to the MasterBus network directly! This will void warranty of all MasterBus devices connected.
7.3 MASTERBUS CONNECTORS
The CS inverter is equipped with 2 x 2 MasterBus connec-
tors (A and B) to install two MasterBus networks. Network A
is reserved for the string box or a transformer connected to the CS inverter. The other network (B) is reserved for communication and updating the inverter.
Figure 7-3: MasterBus network example
Proceed as follows to remount the communication module:
• Close any unused holes in the glands, using the premounted caps.
• Insert communication module, using the guidance rails.
• Fix the Phillips screws at both sides of the front plate
(see figure 7-1).
For MasterBus connection of the CS-IT20 isolation transformer, refer to section 6.5.3.
Install the communication cables separated from the AC and DC cables to prevent communication loss caused by interference!
7.3.1 How to set up a communication network
Every device that is suitable for the RS 485 and MasterBus
network is equipped with two data ports. When two or more
devices are connected using these ports, together they form
a local data network.
NO NC
COM
COMMUNICATION
A
Max 30V/1A
ALARM
CONTACT
!
B
485
485
Mastervolt
StringMaster
COM
NO NC
!
!
COM
NO NC
Max 30V/1A A B
485
485
485
485
Max 30V/1A
Mastervolt
StringMaster
USB
Interface
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Figure 7-4
7.4 RS485 CONNECTORS
The two connectors in the centre of the connection blockare
RS485 connectors. They can be used for connecting up to 20 CS inverters. They also connect your inverter to an optional
Datalogger. We recommend not to make a ringnetwork or T-connections in your RS485 network. The maximum network
length is 1000m.
Connections between the devices are made by standard straight UTP cables. Mastervolt can supply these cables. These cables are also commonly available at computer supply stores.
Figure 7-5
7.5 REMOTE MONITORING WITH RS485
Mastervolt provides several monitoring solutions like PC
software, dataloggers, remote monitoring and so on. Consult www.mastervoltsolar.com for a comprehensive overview of all possibilities.
Figure 7-6: RS485 connections
7.6 PLANT TOTALS
RS 485 connection of the inverters also enables display of the plant totals. These are the power totals, calculated by adding the individual powers of all connected inverters. Refer to section 8.5.1.
7.7 ALARM CONTACTS
See figure 7-7, left part. The three alarm contacts (maximum load 30V/1A) are Common (Com), Normally Open (NO) and Normally Closed NC), see figure 7-7. Refer to section 8.9.5 for alarm contact settings.
Figure 7-7: Alarm contacts schematic example
Max 30V/1A
ALARM
CONTACT
+
_
NO NC
COM
!
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8 DISPLAY
The SunMaster CS is fitted with a multi-lingual graphic display allowing to view operational data and access all setting parameters. It also provides access to plant data and StringMaster Pro measurements when connected in the installation.
8.1 BUTTONS
The CS inverter dislay has six buttons and a two-colour LED, refer to figure 8-1.
Figure 8-1: Display, buttons and LED
8.2 THE HOME SCREEN
The default screen shown in the display is the Home Screen. It is presented in figure 8-2. If no buttons have been pushed for some time, the inverter automatically returns to this screen. The Home Screen shows a summary of the actual inverter status, warning and error messages and additional information if available.
Figure 8-2: Home screen
a. Current date b. Inverter ID c. Current time
d. Today’s power generation e. Inverter status, error messages and warnings f. StringMaster status and messages or Plant Totals information g. Current output power h. Energy generated today In case an alarm occurs, it will appear on the screen.
8.3 MAIN MENU
Pushing the BACK button allows to switch back and forth
between the Home Screen and the Main Menu. The Main Menu, shown in figure 8-3, is the starting point to access all inverter information and settings.
Figure 8-3: Main menu
The Main Menu shows 6 icons. Select one of the icons using the Navigation buttons and press OK to enter one of the following menus:
1. Energy Totals. Total power generated since first commissioning.
2. Plant Totals. Actual measurements and status info of all inverters connected in the PV plant.
3. Multi Meter. Detailed measurements of this inverter and the connected StringMaster.
4. Data Logger. History of power and energy generated by this inverter.
5. Logbook. History of error and warning messages for this inverter.
6. Config. Access to the settings menu.
The BACK button has the display return to the Home Screen
8.4 ENERGY TOTALS
The Energy Totals screen (see figure 8-4) shows the total power generated by this inverter since its commissioning to date, the related financial savings and the CO2 emissions that have been avoided with this renewable energy source.
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Figure 8-4: Energy totals
The BACK button has the display return to the Main Menu.
8.5 PLANT TOTALS
If multiple CS inverters have been connected to each other via RS485 cables, the Plant Totals function screen will collect information from all connected inverters and show a summary on the display. Refer to section 7.6 for more information on how to set up the PV plant with Plant Totals functionality. The Plant Totals function is split into 4 different screens, shown in figures below.
8.5.1 Plant Totals – Overview
The Plant Totals (PT) Overview screen shows a bar graph summarizing the performance of the entire PV plant. Each bar represents the actual* AC power output of one inverter. In case a particular inverter has an error, an exclamation symbol is shown instead of the power bar. See figure 8-5. Below each bar, each inverter is referenced with a number. This number corresponds with the inverter number used in the next Plant Totals screens. In the bottom of the screen, the actual* sum of all power generated by the plant is shown. Pushing the BACK button has the display return to the Home Screen. Pushing the LEFT or RIGHT navigation button will scroll to the previous/next Plant Totals screen.
* Due to delays in the communication line and a limited update frequency, the power figures shown in the plant to­tals screens may differ from the information presented on that particular inverter.
Figure 8-5: Plant Totals screens 1
Figure 8-6: Plant Totals screens 2
8.5.2 Plant Totals – Inverter Information
The performance of each inverter in the plant is further detailed in the Inverter Info screens. By using the LEFT and RIGHT Navigation buttons, the information table can be shifted to the left or right. The following information is available for each inverter:
Figure 8-7: Plant Totals Info 1
Figure 8-8: Plant Totals Info 2
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a. Inverter Number. This number relates to the power bar shown in the PT Overview screen. b. Inverter ID. A four-character code to identify each inverter. This ID list is sorted alphabetically. c. Inverter Error. If a particular inverter has an error, an exclamation symbol is shown in the list. d. Actual Power. The power currently generated by that inverter. e. Energy Generated. The energy generated today by that inverter. f. Relative Performance. The actual inverter power relative to the rated PV panel capacity installed on that inverter. g. Serial Number. The serial number of that inverter. When identical inverter IDs are used, the list is sorted on the serial number. h. Status Info. The current status of that inverter. If the inverter has an error, concise information of the error type is shown here.
8.5.3 Plant Totals – Setup
The fourth screen in the plant totals menu allows to set up the Plant Totals configuration.
Figure 8-9: Plant Totals Setup
Select one of the options by using the UP and DOWN Navigation buttons:
a. Search Inverter
If not all inverters are shown in the previous screens, select this option and press OK to search the bus for new inverters.
b. Refresh
Select this option and press OK if the plant configuration has been changed. (for example, when replacing an inverter).
c. Inverter ID
A four-character alphanumeric identification can be given to each inverter in the plant. It is possible to use the same ID multiple times. Select this option and press OK to adjust the ID The first character of the ID is now highlighted. Use the UP/ DOWN navigation buttons (push or hold down) to scroll through all possible characters. When the desired character is highlighted, use the LEFT/RIGHT navigation button to select the next or previous character. Pressing OK will save the ID to the inverter memory. BACK will cancel the operation and returns to the settings menu.
d. PV power
The rated PV panel capacity installed on this particular inverter. Setting this number will provide a more accurate calculation of the relative inverter performance shown in the PT Inverter Info screens. Select this option and press OK to adjust this value. The first number will be highlighted. Use the UP/DOWN/LEFT/RIGHT navigation buttons to adjust each number and select the next/previous number. Pressing OK will save the new value to the inverter memory. BACK will cancel the operation and has the display return to the settings menu.
8.6 MULTIMETER & STRINGMASTER
The Multimeter screen shows actual voltage, current and power measurements for the inverter. If a StringMaster CS 2-6 SW Pro is connected to the inverter, current measurements and health monitoring of each string are provided as well.
Figure 8-10: Multimeter inputs/output
Figure 8-10 shows the general Multimeter screen. Voltage, current and power measurements are shown for both DC in­puts. The output measurements show RMS voltage, current and grid frequency on each phase.
The measurements shown in the Multimeter menus are sub­ject to metering inaccuracies and may not be correlated to each other in time. These values can therefore not be used for performance evaluations such as efficiency calculation
and power point tracker performance.
Each SunMaster CS inverter can communicate to one StringMaster CS 2-6 SW Pro String Combiner Box using the Masterbus protocol. Refer to sections 7.1 to 7.4 for
information on how to set up a MasterBus network between
the CS inverter and the StringMaster.
When connected, the inverter will automatically detect the StringMaster and show the measurements in the Multimeter screen shown in figure 8-11.
Use the LEFT/RIGHT navigation buttons to switch between the Multimeter and StringMaster screens. The BACK button will return the display to the Main Menu.
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Before showing accurate information, the StringMaster measurements must be configured in the StringMaster Settings menu. Refer to section 8.10.9 for additional information.
Figure 8-11: Multimeter inputs per string
The StringMaster screen provides the following information: a. StringMaster Status. Refer to the table below for status information. b. String Current. The current measured for each string. c. String Info. Monitoring information for that particular string. Refer to the table below for status information. d. OVP Status. Trip status of the Surge Protectors inside the StringMaster. If the StringMaster is not connected or has an error, some or all items may show three dashes (---) instead of a value. The table below shows the Status and String info messages and their meaning.
StringMaster Status Information
OK StringMaster is ON and operating normally ALARM StringMaster has detected a problem in the PV installation ERROR StringMaster has an internal error or has lost communication Not Connected StringMaster is not connected (and has not been connected previously)
StringMaster String Info
--- String is not configured, StringMaster has an error or is not connected OK String is healthy OC String has exceeded maximum current of 30A NEG String current is reversed LOW String current is below PV array performance. See section 8.9.9 to configure health monitoring
8.7 DATALOGGER
Every SunMaster CS inverter is fitted with an internal Datalogger that allows the user to track the inverter performance over the past. The datalogger can store energy data for up to 10 years with adaptive resolution. With adaptive resolution, energy data becomes more summarized
when looking further back in the past:
• Day-to-day energy shows a 10-minute accurate prole of
the energy generated for the past 30 days.
• Month-to-month energy shows the daily energy yield for
the past 12 months.
• Year-to-year energy shows the monthly energy yield for
the past 10 years.
Figure 8-12: Datalogger, day-to-day energy.
Figure 8-13: Datalogger, month–to-month energy.
Figure 8-14: Datalogger, year- to-year energy.
Use the buttons to navigate through the datalogger information. LEFT/RIGHT will select the next/previous day, month or year. UP will zoom in, increasing the resolution, DOWN will zoom out, showing a larger timespan. The BACK button will return the display to the Main Menu. In the bot­tom of the Datalogger screen, some statistics are shown:
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• Best hour/day/month. For example, how much energy
was generated at the best hour of the shown day.
• Day/Month/Year Energy. The total energy generated over
the time span shown.
• Savings. The amount of cost saved over the time span shown.
8.8 LOGBOOK
The Logbook lists the 30 last errors and warnings that have
occurred in the inverter. Refer to figure 8-15.
Figure 8-15: Log book
Every notification is listed together with a time stamp (date & time), and an error reference. The error reference can be used for trouble shooting (see chapter 12) or getting technical support. Use the UP/DOWN navigation buttons to scroll through the list. The BACK button will return the dis­play to the Main Menu. For each selected notification a short description, possible cause or possible solution is provided in the comments box.
StringMaster errors and warnings are not
recorded in the LogBook.
8.9 CONFIGURATION MENU
The Configuration Menu provides access to all inverter settings except Plant Totals. Note however that some settings may be password protected and are not accessible unless the Installer Code is provided.
Figure 8-16: Configuration screen
The Main Menu shows 8 icons as presented in figure 8-16. Select one of the icons using the Navigation buttons and press OK to enter one of the following menus:
1. Time and Date (see section 8.9.1)
2. Grid Interface (see section 8.9.2)
3. Display Settings (see section 8.9.3)
4. Device Info (see section 8.9.4)
5. Alarm Contact (see section 8.9.5)
6. Installer Code (see section 8.9.6)
7. Reset to Factory (see section 8.9.7)
8. StringMaster (see section 8.9.8)
9. Automatic string performance monitoring (see 8.9.9)
Pressing the BACK button has the display return to the Main Menu. In every menu, each parameter or part of it can be selected and modified using the four navigation buttons. Pressing OK will confirm the selection or store the modified value. The BACK button will cancel the current action or return to upper menu level.
8.9.1 Date and time settings
The SunMaster CS inverter has an integrated real-time clock
that operates even with no AC or DC power applied. The date and time settings can be adjusted in the menu shown in figure 8-17.
Figure 8-17: How to set values on the LCD screen
The following parameters can be adjusted:
• Set date. Set the current date.
• Date view. Switch between DD/MM/YYYY and
MM/DD/YYYY
• Set time. Set the current time.
8.9.2 Grid Interface
The grid interface is locked with the installer password. Under normal circumstances it is not necessary to modify these settings. Every SunMaster CS inverter is pre­programmed with default country settings that comply with the grid code requirements of the installation country.
Do not modify any of these settings unless you are a qualified installer.
The Grid Interface Menu is split in 5 sub-menus shown in figure 8-18.
Set date
14 / 04 / 2010
05
03
OK
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Figure 8-18: Grid Interface
Country. The currently selected installation country. The SunMaster CS supports all countries listed in chapter 10.
Grid Settings. The grid protection settings for the currently selected country
Options. Isolation fault detection and transformer control
Active Power Control. Options to allow controlling the
inverter active power output.
Reactive Power Control. Options to allow controlling the inverter reactive power output.
8.9.2.1 Grid Settings
For every country listed in the country table, Mastervolt has prepared a default set of parameters to comply with the grid code applicable for that country. These settings do not need to be adjusted in any normal case. Only if absolutely necessary, or if the installation country is not listed (yet), the grid settings can be modified in this menu. If the grid settings for a country are modified, the inverter will automatically show “Custom” as the selected country. Selecting the original country again will revert the inverter to the default country settings.
Changing the grid settings should not be done under normal circumstances. Without prior written permission from Mastervolt, changing these settings will void the warranty and could void compliance to the national grid codes.
8.9.2.2 Options
The options menu controls the Insulation Fault detection and the isolation transformer relay. Refer to figure 8-19.
Figure 8-19: Options
Insulation a. Function. Describes how the insulation detection should
respond to a fault. There are several options:
On For normal installations. Inverter will shut down in case of insulation failure. (Default Setting) Neg GND For functional grounding on the Negative PV Terminals. Inverter will shut down in case the grounding is released. Pos GND For functional grounding on the Positive PV Terminals. Inverter will shut down in case the grounding is released. Input 2 NC Setting to operate the inverter with input 2 not connected. Inverter will shut down in case of insulation failure on Input 1. Input 1 NC Setting to operate the inverter with input 1 not connected. Inverter will shut down in case of insulation failure on Input 2. Off Ignore insulation failures.
Setting the Insulation Detection to OFF may present a safety hazard in case the insulation fails. It is not recommended to use this setting unless absolutely necessary.
b. R limit. This value sets the limit below which the inverter will show an inverter failure. Depending on the inverter model, the limits are different: For detailed information about insulation detection levels, please visit the Mastervolt website.
c. Input 1. In this screen, the last insulation measurement results for input 1 are shown. Refer to section 9.1.
d. Input 2. In this screen, the last insulation measurement results for input 2 are shown.
Isolation Transformer e. Night Shutdown. Set this option to off (default) to disable
transformer control. When set to ON, the inverter will switch the transformer off during the night to save energy.
8.9.2.3 Active Power Control
The CS inverter can reduce its active power output under several circumstances, such as the grid frequency. The active power control settings can be used to change the inverter behaviour.
Figure 8-20: Active Power Control configuration
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8.9.2.4 DNO Power Control
For some PV installations, the local grid operator (Distribu-
tion Network Operator, DNO) may require the possibility to
reduce the power output of the PV plant by remote com­mands. In such case, a Telecontrol receiver must be in­stalled. Refer to section 10.3.1.
8.9.2.5 Frequency dependent Power Control
The SunMaster CS can reduce its output power autonomously if the grid frequency exceeds the nominal value. Refer to section 10.3.2.
8.9.2.6 Reactive Power Control
The CS inverter can produce reactive power with different control mechanisms. The reactive power control settings can be used to change the inverter behaviour. Refer to section 10.5.
Figure 8-21: Reactive Power Control configuration
• Select control law
• Cos-phi control
• Constant cos-phi
• Q-U control
• Constant Q
8.9.2.7 Function test
This option only appears if you selected Country code Italy. Refer to chapter 10.2
8.9.3 Display Settings
This menu allows to adjust the user preferences for the Display. Refer to figure 8-22.
Figure 8-22: Display settings
a. Sleep Mode. Sleep mode switches off the backlight, and
returns the display to the Home Screen, when no buttons are pressed for more than 5 minutes
b. Remuneration. Set this value to the price per kWh ap
plicable for the installation c. Demo Mode. Shows samples for some measurements.
Table with display settings ranges
Display Settings
Setting Range Brightness 1 – 5 Contrast 1 – 5 Sleep Mode On, Off Language English, Dutch, Spanish, Italian, French, German Currency $ , € Remuneration 0.00 – 9.99 Demo Mode On, Off
8.9.4 Device Info
These screens show the inverter model, serial number and firmware revision numbers.
The commissioning date is the date when more than 10 kWh
has been produced or when more than 30 operating hours have been accumulated.
Figure 8-23: Device information
8.9.5 Alarm Contact Settings
The alarm contact settings allow to configure the potential-free alarm contact available in the communication drawer. Refer to section 7.7 for connection examples using the alarm contact.
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The following settings are available:
Alarm Contact Settings
Alarm On, Off Select Event On, Insulation Error, Solar OK, Grid Fault, Error Alarm ON Delay 0 – 60 min Alarm OFF Delay 0 – 60 min
8.9.6 Entering installer code
To unlock several settings, such as grid settings and String­Master configuration, the installer code must be entered in
this screen (see gure 8-24). If OK, the inverter unlocks (see
figure 8-25). The inverter logs out automatically after some time. Contact Mastervolt to obtain your installer code.
Figure 8-24: Installer code
Figure 8-25: Settings unlocked
8.9.7 Reset to Factory settings
If the inverter is reset to the factory settings, all user settings and datalogger information will be removed. If this menu is selected, a warning screen appears. See figure 8-26.
Figure 8-26: Installer code
Pressing Continue confirms to reset the inverter to the factory settings.
The installer password must be entered before the inverter can be reset to factory defaults.
A confirmation screen will appear when all settings have been reset.
8.9.8 StringMaster Settings
This section allows to set up the StringMaster monitoring such, that it will suit the PV installation.
See the table below for the available settings.
StringMaster Settings Info
StringMaster On, Off Switch to Off if the Detect StringMaster is no longer used. Software StringMaster Firmware Revision Serial Number StringMaster Serial Number
Input 1
String 1 … String 6 On, Off Enables monitoring for this particular string
Deviation 0 – 100% See explanation below
Threshold 0,5A – 30A
Input 2
String 7 … String 12 On, Off Enables monitoring for this particular string
Deviation 0 – 100% See explanation below
Threshold 0,5A – 30A
OVP
OVP1 Alarm On, Off Shows or ignores the OVP Alarm OVP2 Alarm On, Off
Settings
Alarm Message On, Off Shows or ignores StringMaster errors in the Home Screen and on RS485 Alarm Delay 0 – 1440 min Sets the duration of an error condition before it is reported.
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8.9.9 Automatic String Performance Monitoring
Together with the StringMaster Pro, the CS inverter can autonomously monitor the performance of each string and compare it to the rest of the plant. If one string underperforms (for example, because of dust deposits or connector failures) compared to the others in that input, the inverter will issue a warning on the home screen and on both communications buses.
The performance warning is issued when:
1. The current of the failing string deviates more than [D]%
from the best performing string, AND
2. The current of the failing string is [T] Ampere less than the best performing string, AND condition 1. and 2. are true for at least [A] minutes.
[D] = String Deviation (Range: 0 – 100%)
[T] = String Threshold (Range: 0,5 – 30A) [A] = Alarm Delay (Range: 0 – 1440 min)
Figure 8-27 shows the Performance Monitoring function graphically.
Figure 8-27: Performance Low warning graph
15 A
15
OK
LOW
A
D (%)
0
Max String current
String current
input 1(2)
Offset
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9 SPECIFIC DC CONFIGURATIONS
This chapter describes specific features of special installations and options using the CS inverter. It was written to be an addition to chapter 5 General Installation and Commissioning.
9.1 ISOLATION DETECTION
Every morning, before the SunMaster CS connects itself to the grid and initiates power conversion, it measures the isolation resistance of the PV installation. This measurement
is an important safety check and a mandatory procedure for
transformerless inverters. Due to conflicting safety requirements in different European grid and safety standards, it is possible that a healthy PV installation still triggers the isolation protection mechanism causing unwanted warnings and reducing the installation’s energy yield. For more information about this topic, please visit the Mastervolt website or contact your supplier. In order to retain the flexibility of use with different PV installations, Mastervolt CS inverters offer the option to adjust the protection trip levels for the isolation measurement. The following settings are available:
CS15TL RP CS20TL RP CS30TL RP High Setting
Complies with
VDE 0126-1-1 1200 kΩ 1200 kΩ 1200 kΩ
Default Setting
Complies with
UL 1741 700 kΩ 550 kΩ 350 kΩ
Low Setting
Complies with UL 1741 when PV inputs
are paralleled 400 kΩ 300 kΩ 200 kΩ
The default settings in the inverter are safe. Do not change the settings unless the installation requires to do so.
9.2 USING A STRINGMASTER PRO
9.2.1 DC Distribution
The CS inverter has two independent solar inputs. To accommodate more than two strings, StringMaster and Switchmaster string boxes are available. Refer to the StringMaster manual for installation instructions. To release the MultiContact connectors, use of the special MultiContact tool is recommended. When more than three strings are paralleled, they must be fused. For fuse ratings refer to specifications of used fuse. All strings connected to the same Solar-input should consist of the same number of identical PV modules. Measure the solar voltage for each input. The calculated string voltage equals the open circuit voltage (Uoc) per PV module (refer to the specifications of the PV module), multiplied by the number of PV modules in each string.
9.3 DC SWITCH
A DC switch may be mandatory in your country. It can be purchased separately or integrated in a StringMaster stringbox. Refer to section 9.3 for more information and to chapter 14 for ordering information. The DC switch is included in the optional Switch- and StringMasters.
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10 SPECIFIC AC CONFIGURATIONS
This chapter describes specific features of special installations and options using the CS inverter. It was written to be an addition to chapter 5 General Installation and Commissioning.
10.1 SUPPORTED COUNTRIES
In the next table, the selectable country codes are displayed.
COUNTRY
Netherlands Belgium France Spain Italy Greece Austria Germany
Denmark
England Ireland Singapore Taiwan Korea China Custom
10.2 FUNCTION TEST FOR ITALIAN INSTALLATIONS
GENERAL
The Self Test Function is meant to check the upper and
lower limits of the AC voltage and AC frequency at which the inverter will disconnect from the grid.
To enter the Self Test, enter the country selection menu in the Grid Interface menu and choose Italy. In the Grid Inter­face, select the Self Test menu.
During the self test, next tests are possible:
• Uac Max (high off limit AC voltage);
• Uac Min (low off limit AC voltage);
• Fac Max (high off limit AC frequency);
• Fac Min (low off limit AC frequency).
After each test you have to press Confirm before the inverter starts the reclosure count down and reconnects to the grid.
The standard reclosure time of 300 sec has been reduced to shorten the testing time. This is not an error.
The test accuracy is better than 1V/ 0.1Hz if grid voltage and frequency are stable.
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Figure 10-1
Figure 10-2
Figure 10-3: Function test summary
Uo Max-TEST (Uac Min-TEST)
Figure 10-1 shows:
Measured value: = the actual grid voltage;
Setting: = the set maximum / minimum inverter voltage limit Max. Trip time = Maximum time for inverter to shut down after tripping
During this test the high (low) voltage limit is changed with Rate -11.5V/sec (+11.5V/sec) until it trips: it reaches the actual grid voltage. The time to trip is called Test duration. The time the inverter needs to shut down after tripping is called the Trip Time.
Result OK if the calculated limit is within range. Trip Time Measured time between tripping and inverter shut down Calculated limit Calculated Uac Max (Uac Min), equals Measured value plus (minus) Rate x Test duration
Fac Max-TEST (Fac Min-TEST)
Figure 10-2 shows:
Measured value: = the actual grid frequency;
Setting: = the set maximum / minimum inverter frequency limit Max. Trip time = Maximum time for inverter to shut down after tripping
During this test the high (low) frequency limit is changed with Rate -0.05Hz/sec (+0.05Hz/sec) until it trips: it reaches the actual grid frequency. The time to trip is called Test duration. The time the inverter needs to shut down after tripping is called the Measured Trip Time.
Result OK if the calculated limit is within range. Measured Trip Time Time between tripping and inverter shut downCalculated limit Calculated Fac Max (Fac Min), equals Measured value plus (minus) Rate x Test duration
Figure 10-4: Function test selection
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10.3 ACTIVE POWER MANAGEMENT
This section describes all types of power management available on the SunMaster CS inverter.
10.3.1 Power management by Telecontrol
For some PV installations, the local grid operator (Distribution
Network Operator, DNO) may require the possibility to reduce
the power output of the PV plant by remote commands. In such case, a Telecontrol receiver must be installed. The SunMaster CS can respond to the power commands when a Data Control Premium II or Data Control Pro is connected to the inverter by RS485. A single datalogger can control up to 20 inverters at the same time. Contact your Mastervolt supplier for more information. In case the DNO sends a Power Management request to the plant, the CS inverter dislay will show the current reduction value in the display in the Home Screen. Refer to figure 10-5.
Figure 10-5: Home screen, the Warning can be a power reduction
10.3.2 Frequency dependent power control
The SunMaster CS can reduce its output power autonomously if the grid frequency exceeds the nominal value. The inverter has two available control laws.
1. Control Law 1 (compliant to VDE-AR-4105)
2. Control Law 2 (compliant to BDEW)
Figure 10-6: Control Law 1 (compliant to VDE-AR-4105)
The inverter will start reducing the output power when the grid frequency exceeds the fstart value. The power reduction (Gradient) is defined as a percentage of actual output power per hertz, according to the following formula:
∆P = Gradient*fstart - factual Pm is the inverter output power when fstart was exceeded Gradient is the relative power reduction per hertz fstart is the control trip frequency factual is the actual measured grid frequency
• When the grid frequency rises above fstart, the inverter
memorizes the actual output power generated at that moment. The memorized power is stored as Pm.
• For any grid frequency above fstart, the output power is
reduced with the defined Gradient.
• When the grid frequency drops below fstart, the inverter
will return to full power operation
Figure 10-7: Control Law 2 (compliant to BDEW)
Refer to figure 10-7. The inverter will start reducing the output power when the grid frequency exceeds the fstart value. When the grid frequency is reduced, the inverter will clamp the output power to the lowest value achieved, until the frequency has dropped below the predefined recovery frequency frecover.
Available Parameters
A single set of parameters are available to fine-tune the inverter behavior for both control laws. If the VDE compliant control law is selected, frecover parameter is ignored. The Ramp-Up parameter specifies the speed at which the inverter
0
P
m
f [Hz]
P
f
start
P
G r a d i e n t : % / H z
f
recover
0
P
m
f [Hz]
P
f
start
P
G r a d i e n t : % / H z
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10.4 REACTIVE POWER EXPLANATION
A growing share of power coming from PV installations results
in a demand to keep the utility grid stable. Reactive power is an
inverter function which helps to stabilize the utility grid. It enables adaptation of the power factor to reduce output power when there is more supply than demand. SunMaster CS inverters can generate Reactive power as required by the VDE-AR-N 4105 regulations in Germany, which will be introduced 1 September 2011. These regulations state the following reactive power requirements:
Installation size Power factor
<3.68 kVA 1.00
3.68-13.8 kVA 0.95 >13.8 kVA 0.90
A power factor of 0.9 means the power fed back is reduced by 10%. In other words: there is 90% active (useful) power and 10% reactive (useless) power. In this case, a 30 kVA inverter feeds 27 kW back into the grid.
Control for the reactive output can be adjusted to meet local demands. To calculate the effect of reactive power on the sizing of the installation, please download Mastervolts system calculator SysCalc which is available for free on www.mastervoltsolar.com. SysCalc takes into account the effects of reactive power on cable losses. Mastervolt inverters, if set to German country settings, will select default reactive power settings. For adjustment of these settings, refer to chapter 8.
10.5 REACTIVE POWER MANAGEMENT
Reactive power is needed in some installations to support the local grid quality. A default configuration is programmed for each installation country that is compliant to the applica­ble national grid codes. In some cases, the local network operator (DNO) may require to adjust the inverter settings.
The SunMaster CS supports four different control laws, out of which one can be selected.
If the inverter is operating at an output power below 20% of its nominal rating, the Reactive Power output may deviate from the provided settings. This is normal behavior for the CS inverter.
The inverter can be set up to reduce the reactive power in four different ways:
1. Cos phi – P
2. Q – U
3. Constant cos-phi
4. Constant Q
10.5.1 Power dependent power factor control
This control law (cos phi – P control) sets the phase angle between voltage and current as a function of the inverter output power. It is the default control loop selected for operation in Germany. Figure 10-8 shows an example demonstrating the available parameters.
Figure 10-8: Cos phi – P Control
The user (installer) can provide 4 independent setpoints:
Name Range Resolution Default
cos phi P1 0,90 ind -> 0,90 cap* 0,01 1,00 (Upper Limit) cos phi P2 0,90 ind -> 0,90 cap* 0,01 0,95 ind (Lower Limit) Power Setpoint 1 0% -> 100% P/ Pnom 1% 50% (P1) Power Setpoint 2 0% -> 100% P/ Pnom 1% 100% (P2)
cap = Capacitive generator (i.e. over-excited generator, current lags voltage) ind = Inductive generator (i.e. under-excited generator, current leads voltage)
P2 cannot be set to a value equal to or below P1 (P1 < P2);
The Upper Limit cannot be set to a value below the Lower Limit.
will increase its output power after the frequency has recovered, or after a grid fault has been cleared. 4 independent setpoints are available:
Name Range Resolution Default
fstart 50 – 55 Hz / 60 – 65 Hz 0,01 Hz 50,20 Hz frecover 50 – 55 Hz / 60 – 65 Hz 0,01 Hz 50,05 Hz
Gradient 0% _ 100% P/Pm/Hz 1% 40% Ramp-Up 0% _ 6000%
P/Prated/min 10% 10% Mode VDE / BDEW VDE
fstart can only be set to a value higher than fhigh,off (fhigh,off > fstart)
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10.5.2 Voltage dependent Q control
This control law (Q – U control) produces an amount of reactive power based on the actual grid voltage. Figure 10-9 shows an example demonstrating the available parameters.
Figure 10-9: Q – U control
Name Range Resolution Default
Value
Upper Limit 53%ind–53%cap 1% 44% cap Lower Limit 53%ind–53%cap 1% 44% ind
VMIN 184 – 264 V 0,1 V 184 V VMAX 184 – 264 V 0,1 V 253 V V1 184 – 264 V 0,1 V 230 V V2 184 – 264 V 0,1 V 230 V Hysteresis 0 – 100 V 0,1 V 0 V
The reactive power values for the Upper and Lower Limits are defines as a percentage of the nominal apparent inverter power (Snominal). For example, a value of 20% cap programmed in a CS20TL inverter, will correspond to
20.000VA * 20% = 4000var
Removing the hysteresis is possible by programming the value to 0V. In case a hysteresis is provided, the V1 and V2 points will be centered inside width of the hysteresis. In figures 10-10 and 10-11, two possible configurations are shown with different parameters:
Figure 10-10: Example with V1 = V2 and Hysteresis > 0V
Figure 10-11: Example with Hysteresis = 0
Refer to www.mastervoltsolar.com for more information about reactive power.
10.5.3 Constant Power Factor output
It is possible to fix the inverter phase angle regardless of the output power by selecting the “Constant cos phi” control law. Any value between 0,90 ind and 0,90 cap can be se­lected.
10.5.4 Constant Reactive Power output
The “Constant Q” control law sets the inverter to generate a fixed amount of reactive power regardless of the inverter
output power or the grid voltage. Like in the Q-U control law,
the reactive power setting is defined as a percentage of the nominal apparent inverter power (Snominal).
10.5.5 Response Delay
The Response Delay determines how fast the inverter should respond to changes in the output power or in the grid volt­age, if the “cos phi – P control” or “Q – U control” laws are
used. Al larger Response Delay setting will make the inverter
respond slower.
10.6 USING AN ISOLATION TRANSFORMER
An isolation transformer may be necessary for several reasons:
1. To allow functional grounding of the PV array.
2. High Solar Array capacitance
3. Local regulations
10.6.1 Y-configuration
The secondary windings (on the inverter side) of the isolation transformer must be in Y (wye, star) configuration with a neutral connection available at the star point of the three windings. Refer to figure 10-12 for a simplified installation schematic.
Figure 10-12: 3-ph isolation transformer in Y-configuration
Lower
Limit
Q/S
nom
Upper
Limit
V
MIN
V
MAX
Inductive
Capacitive
Hysteresis
V1
V2
Lower
Limit
Q/S
nom
V
AC
Upper
Limit
V
MIN
V
MAX
Inductive
Capacitive
V1 = V2
Lower
Limit
Q/ S
nom
V
AC
Upper
Limit
V
MIN
V
MAX
Inductive
Capacitive
V1
V 2
NL1 L2
L3
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10.6.2 PV array earthing
If the PV array is not grounded and local regulations require this, it is allowed to ground the neutral at the transformer
side (TN network)
If the PV array is functionally earthed it is recommended to use a separate transformer for each inverter, or to use a transformer with multiple isolated windings.
10.6.3 CS-IT20 transformers
The CS-IT20 isolation transformer is designed to provide the necessary isolation for one CS20 inverter. It features a MasterBus controlled relay to switch off during the night, reducing night-time losses to a minimum
Figure 10-13 shows how the MasterBus network can be in­stalled to a CS-IT20 transformer. MasterBus supports cable lengths up to 100m.
When installed, the CS inverter will automatically detect the transformer relay and load all appropriate settings. No user configuration is necessary to set up the transformer control.
If desired, the transformer control can be switched off in the display menu. Refer to section 8.9.2.2 for instructions.
10.6.4 MasterBus connections
The CS-IT20 transformer is equipped with a MasterBus relay
for MasterBus controlled switching. Network A is used for
this purpose. Refer to figure 5-7 and chapter 5.
Figure 10-13: MasterBus network A: CS-IT20, CS20TL, CS30TL, StringMaster Pro
485
485
A B
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11 FUNCTIONAL GROUNDING
11.1 FUNCTIONAL GROUNDING
During normal operation, the CS inverter will balance the DC voltage on its terminals around the PE potential. This means the negative DC terminal will operate on a negative poten­tial with respect to PE and vice versa for the positive DC terminal. Certain PV module types cannot withstand this bal­anced operation and may suffer accelerated degradation in case the array is left floating. In such a case, one of the DC terminals of the PV array must be grounded. This is called Functional Grounding. For more information, refer to www. mastervoltsolar.com.
The SunMaster CS inverter cannot operate when functionally grounded, unless an isolation transformer is used.
Protective grounding is not the same as functional grounding. The mechanical structure of the PV array should always be grounded. This also applies for the AC side of the CS inverter (see section 5.4)
11.2 INSTALLATION REQUIREMENTS
The CS inverter can support operation with functional grounding if the following conditions are satisfied:
• A suitable isolating power transformer such as CS-IT20 is installed.
• The secondary neutral terminal of the isolation transformer is NOT grounded.
• Both DC inputs are paralleled.
• The inverter PE terminals are always grounded.
Either the Positive or Negative DC terminal can be grounded. Refer to figure 11-2 for a SIMPLIFIED installation diagram.
11.3 INVERTER SETTINGS
When the installation is complete, the inverter can be commissioned according to the procedure described in section 5.6. After the initial start-up and first configuration steps, the inverter will report an insulation failure on the DC terminals. The inverter will not switch on.
1. On the CS inverter display, go to Configuration Page.
2. Enter the Installer Code.
3. Go to the Grid interface menu and select Options
4. The Options menu will show the isolation detection settings. Refer to section 8.9.2.3 for details.
Figure 11-1: Isolation detection
5. Set the Function parameter to “Pos GND” or “Neg GND” depending on which DC terminal has been grounded. Push the OK button to confirm.
6. Adjust the Rlimit value to the lowest setting. Push the OK button to confirm.
7. The settings are now saved in the inverter memory. You can return to the Home Screen with the BACK button.
The inverter will now start up.
During every start-up from now on, the inverter will check
the integrity of the functional grounding. If grounding has failed and the isolation resistance of the PV array is higher than the Rlimit threshold value, the inverter will issue an error message and remain in stand-by mode.
Figure 11-2: PE at DC input isolation transformer
11.4 MULTIPLE CS INVERTERS ON A SINGLE TRANSFORMER
If more than one inverter is connected to one transformer, the ground connections may cause the insulation detection to trip. It is not recommended to install multiple CS inverters on a single transformer. Ground loops may occur and trigger the RCD protection in the inverter. Installations with multiple CS inverters requiring functional grounding can best apply a separate transformer for each inverter. Alternatively, a transformer with multiple isolated windings may be used.
DC
+
-
+
-
PE
CS 30 TL
DC
AC
CS-IT20
N AC 3-P
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12 TROUBLE SHOOTING
12.1 LED INDICATION AND SOLUTION TABLE
Fast blink= 2 blinks per second, slow blink = 1 blink per second
LED indication Display indication Description What to do
No LED function
Red, fast blink
Red
Red
Red
Grid faults
Hardware faults
Ambient faults
Normal operation
StringMaster faults
Red AC freq high, low Grid frequency out of range If this happens often, contact installer. Red AC phase jump Disconnect: fast frequency fluctuations If often, contact your installer. Red AC quality Disconnect due to bad grid quality If often, contact your installer.
Red No grid No grid available Check the fuses.
Red AC volt low, high Grid voltage low, high If often, contact your installer. Red TR AC volt high Transient AC voltage high If often, contact your installer. Red SL AC volt high Grid voltage high for 10 minutes If often, contact your installer. Red A C Phase Balance Grid phase balance out of range If often, contact your installer.
Red, slow blink Reclosure Time Reclosure time counting Nothing, reclosure may take 5 minutes.
White ON Normal operation
HW Error Refer to StringMaster manual.
OC Over current: Installation error Check cabling and scheme. NEG Reverse polarisation Check string polarisation.
Warning. Refer to section 8.7 for warning decriptions.
No display function
HW …\... HW insulation
Temperature high
Sol 1,2 high
Solar low
AC not connected and:
1. insufficient irradiation
2. DC switch in Off position
3. DC fuse blown
4. No PV power (voltage out of range)
Hardware problem Isolation fault. Resistance between DC and PE is too low. Disconnect due to too high internal heat
sink temperature
Solar input 1 and/ or 2 over voltage (DC > 1000 V). Inverter may be damaged.
Solar 1 and 2 voltage low due to low irradiation. Inverter has shut down.
If no display appears during daytime, contact your installer. Move DC switch to the ON position.
Check string fuses.
The DC voltage should be 200-1000V.
Contact your installer.
Check the PE connections.
The inverter will start up again as soon as It has cooled down.
Check PV array open circuit voltage, check OVP in your StringMaster
Contact your installer.
Check: string fuses, DC switch, DC
cable. Wait till sunrise.
White
White
White
ON, Derating
ON, Pwr Mgmt xx%
xx ranges 100, 60, 30, 0
ON, Sol1 Low , Sol2 Low
Not Connected
LOW
OVP 1 (2)
Power Reduction due to: 1. internal tem-
perature, 2. fan failure (max. 75% load
then), 3. DC voltage <350V or >800V, 4. Lower AC voltage. Power reduction by request of the grid operator (via DataControl Premium/ Pro
II). Range 0% (no power), 30%, 60% and 100% (maximum power).
Solar input voltage 1 and/ or 2 low. The inverter is still operating.
StringMaster has no connection to MasterBus. StringMaster has not been configured.
Performance (current) low
Over Voltage Protection of Input 1 or 2
Check the fan, MasterBus power setting and the voltages.
Check the string fuses, DC switch if applicable, DC cable; wait till sunrise.
Check MasterBus cabling and
MasterBus configuration.
Check fuse, cabling, irradiation of PV modules (shadows spoil the performance).
Check Input 1 or 2 varistor.
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13 TECHNICAL SPECIFICATIONS
CS15TL RP CS20TL RP CS30TL RP GENERAL SPECIFICATIONS
Operating temp. Ambient temperature -20°C to 60°C (full power up to 45 °C. )
Enclosure Powder coated aluminum Protection degree IP65 electronics for outdoor application Pollution degree II
Relative humidity 4 – 100% condensing.
Operation altitude 2000m Safety class Class I metal enclosure with protective earth
Weight 65 kg (143 lbs) 65 kg (143 lbs) 75 kg (165 lbs)
Dimensions See section 13.2 See section 13.2 See section 13.2
SOLAR INPUT (DC)
Recommended PV power range 13 kWp – 19 kWp 18 kWp – 25 kWp 26 kWp – 38 kWp Maximum input power 17 kW DC 22 kW DC 33 kW DC
Start up power 20 W 20 W 20 W Operating voltage 200 V DC – 950 V DC 200 V DC – 950 V DC 200 V DC – 950 V DC Nominal voltage 650 V DC 650 V DC 650 V DC MPP voltage range @ nominal power 350-800 V DC 350-800 V DC 460-800 V DC Absolute maximum voltage 1000 V DC 1000 V DC 1000 V DC Maximum array capacitance 6 µF total for 2 inputs
Number of inputs 2 MPP trackers / 2 inputs,
Connectors 2 x 2 PV MultiContact 2 x 2 PV MultiContact 2 x 2 PV Phoenix Contact Rated current 2 x 23 A (can be paralleled) 2 x 30 A (can be paralleled) 2 x 34 A (can be paralleled) PV module safety qualification The connected PV modules must be IEC 61730 Class A rated. String connections Optional string box with DC switch, surge protection and string fuses available.
GRID OUTPUT (AC)
Voltage 230V (3phase, 4 wire Y) +/- 20% Nominal power 15 kVA 20 kVA 30 kVA Maximum power 15.75 kVA 21 kVA 31.5 kVA
Nominal current 3 x 24 A 3 x 32 A 3 x 46 A Max. Inrush Current 28.2A
Short circuit L-N 150A peak/ 12.9A RMS(3 cycl) during 8ms Short circuit L-L 298A peak/ 21.8A RMS (3 cycl) during 4ms
Frequency 50 / 60 Hz Nominal power factor > 0.99 at full power Reactive power control 0.80 inductive – 0.80 capacitive DC current injection < 20 mA
Harmonic distortion < 3 % THD
Stand by power < 2 W
EU efciency 97.6 % 97.7 % 97.7 % Maximum efciency 98 % 98.1 % 98.1 % Connector 3 Ph + N + PE ; IP67 3-phase AC plug
Fuse External fuses required
SAFETY DEVICES
Anti Islanding protection Compatible with national standards.
Safety devices DC side
Safety devices AC side
• isolation resistance measurement • polarity protection (diodes) • class III surge protection (varistors) • overpower / overcurrent • temperature controlled power derating
• voltage / frequency window • redundant AC relays • integrated RCD (AC/DC sensitive), trip levels: 30 mA jump, 300 mA continuous • DC current injection protection
• class III surge protection (varistors)
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SYSTEM INFORMATION
User interface
Diagnostics
Enclosure
External communication
MISCELLANEOUS
MasterBus powering Yes, if AC and/or DC is available
MasterBus languages English, Nederlands, Deutsch, Français, Castellano, Italiano, Norsk, Svenska, Suomi, Dansk *
* The number of menu languages may change without prior notice.
13.2 OUTLINE DRAWINGS
Figure 13-1: Outline drawings of the CS inverter. All dimensions are in mm (inch).
Cooling User replaceable fan bracket
String box option
Transformer option
Multi-language black-on-white graphical LCD display. Languages: English, Nederlands, Deutsch,
Français, Castellano, Italiano
• 10 years datalogger and real time clock
• 10 years diagnostic memory
Aluminium with powder coating. Rubber foot stands are part of the enclosure.
Mounting bracket. IP65 enclosure; Integrated DC load switch 2x1000V DC /30A; Integrated string fuses; Integrated string current monitoring via Masterbus connection to inverter;
12 (2 x 6) string connections with 4 mm type connectors or glands.
3-phase transformer in IP54 enclosure; Cooling: natural convection; Transformation losses : max 2% Weight 200 kg.
A: MasterBus stringbox and transformer interface with two connectors B: MasterBus field service interface with two connectors C: 2 RS485 connections for DataControl Professional, max. 20 inverters, 1000 m max. cable length
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14 ORDERING INFORMATION
Part number Description
131210150 SunMaster CS15TL RP with Reactive Power 131210200 SunMaster CS20TL RP with Reactive Power 131210300 SunMaster CS30TL RP with Reactive Power 131300500 SwitchMaster CS 2-3 SW 30 string box for maximum 2x3 strings. 131300600 SwitchMaster CS 2-3 SW 30 OVP, SwitchMaster plus overvoltage protection. 131300700 SwitchMaster CS 2-5 SW 40 OVP, max 2x5 strings plus overvoltage protection plus string fusing. 131300100 Isolation transformer CS-IT20 77040000 MasterBus terminating device 77040020* MasterBus connection cable (UTP patch cable), 0,2m / 0.6ft 77040050* MasterBus connection cable (UTP patch cable), 0,5m / 1.6ft 77040100* MasterBus connection cable (UTP patch cable), 1,0m / 3.3ft 77030100 MasterBus - USB interface (required as interface between your PC and the CS inverter) 77010105 MasterView Easy MkII. (monitoring and control panel for conguration of the power modules with the local regulations for grid connection).
130394000 MasterLog – Free software package to monitor your photovoltaic (PV) system using your PC or notebook. Use of PC Link is compulsory. 130500610 USB PC Link
130397000 Data Control ‘Premium’ II local – Datalogger to monitor up to 6 CS inverters locally 130397100 Data Control ‘Premium’ II remote – Datalogger to monitor up to 6 CS inverters over the Internet 130397200 Data Control ‘Pro’ Analogue – Datalogger to monitor up to 20 CS inverters locally or over the Internet 130397210 Data Control ‘Pro’ ISDN – Datalogger to monitor up to 20 CS inverters locally or over the Internet 130397220 Data Control ‘Pro’ GSM – Datalogger to monitor up to 20 CS inverters locally or over the Internet 130397230 Data Control ‘Pro’ Ethernet – Datalogger to monitor up to 20 CS inverters locally or over the Internet 130010905 RS485 modular communication cable, cross wired, 8 pole, 1 meter / 3 ft 130010906 RS485 modular communication cable, cross wired, 8 pole, 5 meter / 16 ft 130010910 RS485 modular communication cable, cross wired, 8 pole, 10 meter / 33 ft 130010915 RS485 modular communication cable, cross wired, 8 pole, 15 meter / 49 ft 120107000 Complete set to assemble RS485 modular communication cables.
Delivery includes: 100 meter modular cable, 100 pcs. modular jacks and crimping tool.
*Other lengths of MasterBus connection cables upon request
See chapter 5 for an overview of parts that are included with the delivery of the CS inverter. Mastervolt offers a wide range of products for both grid connected and independent autonomous electrical installations. See www.mastervolt.com for an extensive overview of all our products.
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