Master Spas INT EVO COMPACT, SIGNATURE 4, HURRICANE, TORNADO LEGEND, SIGNATURE AS Owner's Manual

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LIVING RIGHT NEVER FELT SO GOOD.
OWNER’S MANUAL
INTERNATIONAL MODELS
EVO
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MASTER SPAS OWNER’S MANUAL
Thank you for choosing your new spa built by Master Spas. Please read the entire Owner’s Manual before installing and using your spa. The goal of this manual is to provide you with safety and operational information plus some tips that will help you enjoy your spa to its fullest.
At the time of print, this manual is accurate in its information. Master Spas reserves the right to change or improve its product without prior notice. Please visit www.masterspas.com to check for product information updates and click the Resources link on the page to review support information.
Record Of Ownership
Name ��������������������������������������������������������������������������������
Address ������������������������������������������������������������������������������
City ��������������������������������������������������������� State ������ Zip ���������
Phone # (������)��������-���������� Date Purchased ������ /������ /�������
Model ��������������������������������� Serial # ���������������������������������������
Dealer Name �������������������������������������������������������������������������
Service Tech Rep ����������������������������������������������������������������������
Serial Number Location
The serial number for your spa is located near the filter area, on the spa system pack, or on the listing plate on the spa frame behind the front skirt panel. It is a seven digit number on most models or an “R” followed by 6 digits. For example, 1812345 or R181234.
Register Your Spa
Please be sure to register your spa so we can efficiently assist with any questions you may have. Until your spa has been registered, Master Spas will not have record of your ownership.
To register your spa, visit www.masterspas.com and click the Resources link on the page. This area will offer Spa Registration capability along with other support information.
6927 Lincoln Parkway
Fort Wayne, Indiana 46804
www.masterspas.com
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TABLE OF CONTENTS
Record of Ownership .............................................................................................................. 1
Table of Contents
................................................................................................................... 2
Safety Instructions
............................................................................................................ 3-10
Compliance
.......................................................................................................................... 11
VGB Suction Safety & Maintenance Instructions
............................................................... 12-13
Glossary of Spa Terminology
........................................................................................... 14-16
Water Chemistry Terms You Should Know
....................................................................... 17-18
Why Are Chemicals Important in a Spa
................................................................................. 19
Water Maintenance
......................................................................................................... 20-23
Start-Up ........................................................................................................................ 20
Schedule .................................................................................................................. 21-22
Troubleshooting Guide .................................................................................................. 23
Regular Maintenance Procedures
..................................................................................... 24-29
Spa Troubleshooting Guide
............................................................................................. 30-31
Winterizing & Storing Your Spa
............................................................................................ 32
Model Specifications
............................................................................................................ 33
Installation Instructions
................................................................................................... 34-44
Site Preparation / General Guidelines ....................................................................... 34-36
Electrical Requirements ............................................................................................ 37-42
Initial Spa Setup ...................................................................................................... 43-44
Operating Instructions
..................................................................................................... 45-88
Spa Controls - Icon Spa Touch .................................................................................. 45-75
Spa Controls - Pump Control Diagrams ..................................................................... 76-83
Fusion Touch Sound (if equipped) ............................................................................. 84-87
Dream Lighting (if equipped)......................................................................................... 88
WI-Fi Module (if equipped)
................................................................................................... 89
UV Purification System (if equipped)
................................................................................ 90-92
Spa Care & Maintenance Record
...................................................................................... 93-96
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SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
Included with your new spa is a safety sign. The sign is for you and your guest’s protection
and is suitable for outdoor use in wet locations. The sign should be placed in a location visible to all users of the spa.
Please take time to point out the physical location of the safety sign and the importance of
the safety precautions displayed on the safety sign to all of your guests. Remember, your safety and the safety of anyone who enjoys the use of your spa is our utmost concern.
The sign should be mounted with screws or another type of permanent fastener. Additional
or replacement signs can be obtained from your dealer or direct from the factory.
INTRODUCTION
It’s time to relax! You now have your very own portable spa by Master Spas. By fully understanding the operation of each of the features of your new Master Spa, you will be assured of many years of hassle-free, hot water therapy and fun.
Your safety is of paramount importance to the Master Spas family. We urge you to read and become thoroughly familiar with all safety aspects addressed in this manual.
Through reading and totally understanding the important information in your owner’s manual, you will realize that you now own THE ULTIMATE RELAXATION MACHINE!
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SAFETY INSTRUCTIONS
IMPORTANT SAFETY INSTRUCTIONS
When installing and using this electrical equipment, basic safety precautions should be observed including the following:
READ AND FOLLOW ALL INSTRUCTIONS
WARNING – To reduce the risk of injury, do not permit children to use this product unless they are closely supervised at all times.
A wire conductor is provided on this unit to connect a minimum 6 AWG (13.302mm
2
) solid copper conductor between this unit and any metal equipment, metal enclosures of electrical equipment, metal water pipe, or conduit within 5 feet (1.5m) of the unit.
(For cord-connected/convertible units)
DANGER – Risk of injury.
a) Replace damaged cord immediately. b) Do not bury cord. c) Connect to a grounded, grounding type receptacle only.
(For units intended for indoor use only)
WARNING – For indoor use only. This unit is not intended for outdoor use.
(For units intended for outdoor use only)
WARNING – For outdoor use only. This unit is not intended for indoor use.
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SAFETY INSTRUCTIONS
IMPORTANT SAFETY INSTRUCTIONS (CONT.)
(For units with GFCI) WARNING – This product is provided with a ground-fault circuit interrupter
located on the front panel of selected swim spas and on the power cord of 120 volt convertible spas. The GFCI must be tested before each use. With the product operating, open the service door. When the product stops operating, this merely indicates that the door is equipped with an electrical interlock. Next, push the test button on the GFCI and close the service door. The product should not operate. Now open the service door, push the reset button on the GFCI and close the service door. The product should now operate normally. When the product fails to operate in this manner, there is a ground current flowing indicating the possibility of an electric shock. Disconnect the power until the fault has been identified and corrected.
DANGER – Risk of Accidental Drowning. Extreme caution must be exercised to prevent unauthorized access by children. To avoid accidents, ensure that children cannot use this spa unless they are supervised at all times.
DANGER – Risk of Injury. The suction fittings in this spa are sized to match the specific water flow created by the pump. Should the need arise to replace the suction fittings or the pump, be sure that the flow rates are compatible.
Never operate spa if the suction fittings are broken or missing. Never replace a suction fitting with one rated less than the flow rate marked on the original suction fitting.
DANGER – Risk of Electric Shock. Install at least 5 feet (1.5m) from all metal surfaces. As an alternative, a spa may be installed within 5 feet of metal surfaces if each metal surface is permanently connected by a minimum 8AWG (8.4mm
2
) solid copper conductor to the wire connector on the terminal box that is provided for this purpose.
DANGER – Risk of Electric Shock. Do not permit any electric appliance, such as a light, telephone, radio, or television, within 5 feet (1.5 m) of a spa.
WARNING – To reduce the risk of injury:
a) The water in a spa should never exceed 104˚F (40˚C). Water temperatures
between 100˚F (38˚C) and 104˚F (40˚C) are considered safe for a healthy adult. Lower water temperatures are recommended for young children and when spa use exceeds 10 minutes.
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SAFETY INSTRUCTIONS
IMPORTANT SAFETY INSTRUCTIONS (CONT.)
b) Since excessive water temperatures have a high potential for causing
fetal damage during the early months of pregnancy, pregnant or possibly pregnant women should limit spa water temperatures to 100˚F (38˚C).
c) Before entering a spa, the user should measure the water temperature
with an accurate thermometer since the tolerance of water temperature­regulating devices varies.
d) The use of alcohol, drugs, or medication before or during spa use may lead
to unconsciousness with the possibility of drowning.
e) Obese persons and persons with a history of heart disease, low or high
blood pressure, circulatory system problems, or diabetes should consult a physician before using a spa.
f) Persons using medication should consult a physician before using a spa
since some medication may induce drowsiness while other medication may affect heart rate, blood pressure, and circulation.
(For spas with a gas heater)
WARNING – Risk of Suffocation. This spa is equipped with a gas heater and
is intended for outdoor use only unless proper ventilation can be provided for an indoor installation.
SAVE THESE INSTRUCTIONS
HYPERTHERMIA Hyperthermia occurs when the internal temperature of the body reaches a
level several degrees above the normal body temperature of 98.6°F (37˚C). Prolonged immersion in hot water may induce hyperthermia.
THE SYMPTOMS OF HYPERTHERMIA INCLUDE:
• Dizziness • Fainting • Drowsiness • Lethargy
• Increase in Internal Body Temperature
THE EFFECTS OF HYPERTHERMIA INCLUDE:
Unawareness of Impending Hazard • Failure to Perceive Heat • Failure to
Recognize the Need to Exit Spa • Physical Inability to Exit Spa • Fetal Damage in Pregnant Women • Unconsciousness Resulting in a Danger of Drowning
WARNING – The use of alcohol, drugs, or medication can greatly increase the
risk of hyperthermia.
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SAFETY INSTRUCTIONS
IMPORTANT SAFETY INSTRUCTIONS (CONT.)
DANGER – To reduce the risk of injury to persons, do not remove the suction grate. Suction through drains and skimmers is powerful when the jets in the spa are in use. Damaged covers can be hazardous to small children and adults with long hair. Should any part of the body be drawn into these fittings, turn off the spa immediately. As a precaution, long hair should not be allowed to float in the spa.
WARNING – Install the spa so that water can be easily drained out of the compartment containing electrical components so as not to damage equipment. When installing the spa make sure to allow for an adequate drainage system to deal with any overflow water. Please allow for at least 3 feet of clearance around the perimeter of the spa to provide enough room to access for servicing. Contact your local dealer for their specific requirements.
WARNING – The spa should be covered with an approved locking cover when not in use, to prevent unauthorized entry and injuries.
WARNING – People with infections, sores or the like should not use the spa. Warm and hot water temperatures may allow the growth of infectious bacteria if not properly disinfected.
CAUTION – Safe temperatures for swimming or aquatic exercise is around 80˚F (26.7˚C).
CAUTION – Risk of Electrical Shock. Do not leave audio compartment open. Audio CD controls are not to be operated while inside the spa.
CAUTION – Replace components only with identical components.
WARNING – Risk of Electric Shock. Do not connect any auxiliary components (for example, additional speakers, headphones, additional audio/ video components etc.) to the system. These units are not provided with an outdoor antenna.
Do not service this product yourself as opening or removing covers may expose you to dangerous voltage or other hazards. Refer all servicing to qualified service personnel.
If the power supply cord(s) are damaged, water is entering the speaker, audio compartment, or any other component in the electrical equipment compartment area, the protective shield is showing signs of deterioration, or there are signs of other potentially hazardous damage to the unit, turn off the circuit breaker from the wall and refer servicing to qualified personnel.
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SAFETY INSTRUCTIONS
IMPORTANT SAFETY INSTRUCTIONS (CONT.)
The unit should be subjected to periodic routine maintenance once every quarter to make sure that the it is operating properly.
DANGER – Risk of Electric Shock. A green colored terminal or a terminal marked G, GR, Ground, Grounding or the symbol shown in Figure 14.1 of UL 1563 is located inside the supply terminal box or compartment. To reduce the risk of electric shock, this terminal must be connected to the grounding means provided in the electric supply service panel with a continuous copper wire equivalent in size to the circuit conductors supplying this equipment.
At least two lugs marked “Bonding Lugs” are provided on the external surface or on the inside of the supply terminal box or compartment. To reduce the risk of electric shock, connect the local common bonding grid in the area of the spa to these terminals with an insulated or bare copper conductor not smaller than 8AWG.
All field installed metal components such as rails, ladders, drains, or other similar hardware within 10 feet (3m) of the spa shall be bonded to the equipment grounding bus with copper conductors not smaller than 8AWG.
SAVE THESE INSTRUCTIONS
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SAFETY INSTRUCTIONS
WARNING: CHILDREN SHOULD NOT USE SPAS OR HOT TUBS WITHOUT ADULT
SUPERVISION.
AVERTISSEMENT: NE PAS LAISSER LES ENFANTS UTILISER UNE CUVE DE RELAXATION
SANS SURVEILLANCE.
WARNING: DO NOT USE SPAS OR HOT TUBS UNLESS ALL SUCTION GUARDS ARE
INSTALLED TO PREVENT BODY AND HAIR ENTRAPMENT.
AVERTISSEMENT: POUR ÉVITER QUE LES CHEVEUX OU UNE PARTIE DU CORPS
PUISSENT ÊTRE ASPIRES, NE PAS UTILISER UNE CUVE DE RELAXATION SI LES GRILLES DI PRISE D’ASPIRATION NE SONT PAS TOUTES EN PLACE.
WARNING: PEOPLE USING MEDICATIONS AND/OR HAVING AN ADVERSE MEDICAL
HISTORY SHOULD CONSULT A PHYSICIAN BEFORE USING A SPA OR HOT TUB.
AVERTISSEMENT: LES PERSONNES QUI PRENNENT DES MÉDICAMENTS OU ONT
DES PROBLÉMES DE SANTÉ DEVRAIENT CONSULTER UN MÉDECIN AVANT D’UTILISER UNE CUVE DE RELAXATION.
WARNING: PEOPLE WITH INFECTIOUS DISEASES SHOULD NOT USE A SPA OR HOT TUB. AVERTISSEMENT: LES PERSONNES ATTEINTES DE MALADIES INFECTIEUSES NE
DEVRAIENT PAS UTILISER UNE CUVE DE RELAXATION.
WARNING: TO AVOID INJURY EXERCISE CARE WHEN ENTERING OR EXITING THE SPA OR
HOT TUB.
AVERTISSEMENT: POUR ÉVITER DES BLESSURES, USER DE PRUDENCE EN ENTRANT
DANS UNE CUVE DE RELAXATION ET EN SORTANT.
WARNING: DO NOT USE DRUGS OR ALCOHOL BEFORE OR DURING THE USE OF A SPA
OR HOT TUB TO AVOID UNCONSCIOUSNESS AND POSSIBLE DROWNING.
AVERTISSEMENT: POUR ÉVITER L’ÉVANOUISSEMENT ET LA NOYADE ÉVENTUELLE, NE
PRENDE NI DROGUE NI ALCOOL AVANT D’UTILISER UNE CUVE DE RELAXATION NI QUAND ON S’Y TROUVE.
WARNING: PREGNANT OR POSSIBLY PREGNANT WOMEN SHOULD CONSULT A
PHYSICIAN BEFORE USING A SPA OR HOT TUB.
AVERTISSEMENT: LES FEMMES ENCEINTES, QUE LEUR GROSSESSE SOIT CONFIRMÉE
OU NON, DEVRAIENT CONSULTER UN MÉDECIN AVANT D’UTILISER UNE CUVE DE RELAXATION.
WARNING: WATER TEMPERATURE IN EXCESS OF 38˚C MAY BE INJURIOUS TO YOUR
HEALTH.
AVERTISSEMENT: IL PEUT ÊTRE DANGEREUX POUR LA SANTÉ DE SE PLONGER DANS
DE L’EAU A PLUS DE 38˚C.
WARNING: BEFORE ENTERING THE SPA OR HOT TUB MEASURE THE WATER
TEMPERATURE WITH AN ACCURATE THERMOMETER.
AVERTISSEMENT: AVANT D’UTILISER UNE CUVE DE RELAXATION MESURER LA
TEMPÉRATURE DE L’EAU À L’AIDE D’UN THERMOMÉTRE PRÉCIS.
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SAFETY INSTRUCTIONS
WARNING: DO NOT USE A SPA OR HOT TUB IMMEDIATELY FOLLOWING STRENUOUS
EXERCISE.
AVERTISSEMENT: NE PAS UTILISER UNE CUVE DE RELAXATION IMMÉDIATEMENT
APRÉS UN EXERCISE FATIGANT.
WARNING: PROLONGED IMMERSION IN A SPA OR HOT TUB MAY BE INJUROUS TO YOUR
HEALTH.
AVERTISSEMENT: L’UTILISATION PROLONGÉE D’UNE CUVE DE RELAXATION PEUT
ÊTRE DANGEREUSE POUR LA SANTÉ.
WARNING: DO NOT PERMIT ELECTRIC APPLIANCES (SUCH AS LIGHT, TELEPHONE, RADIO,
OR TELEVISION) WITHIN 1.5 M OF THIS SPA OR HOT TUB.
AVERTISSEMENT: NE PAS PLACER D’APPAREIL ÉLECTRIQUE (LUMINAIRE, TÉLÉPHONE,
RADIO, TÉLÉVISEUR, ETC) À MOINS DE 1.5 M DE CETTE CUVE DE RELAXATION.
CAUTION: MAINTAIN WATER CHEMISTRY IN ACCORDANCE WITH MANUFACTURER’S
INSTRUCTION.
ATTENTION: LA TENEUR DE L’EAU EN MATIÉRES DISSOUTES DOIT ÊTRE CONFORME AUX
DIRECTIVES DU FABRICANT.
Hyperthermia occurs when the internal temperature of the body reaches a level several degrees above the normal body temperature of 98.6˚F (37˚C). The symptoms of hyperthermia include drowsiness, lethargy, and an increase in the internal temperature of the body. The effects of hyperthermia include:
(a) unawareness of impending hazard; (b) failure to perceive heat; (c) failure to recognize the need to exit spa; (d) physical inability to exit spa; (e) fetal damage in pregnant women; and (f) unconsciousness and danger of drowning.
WARNING: THE USE OF ALCOHOL OR DRUGS CAN GREATLY INCREASE THE RISK OF
FATAL HYPERTHERMIA IN HOT TUBS AND SPAS.
LA CONSOMMATION D’ALCOOL OU DE DROGUE AUGMENTE CONSIDÉRABLEMENT LES RISQUES D’HYPERTHERMIE MORTELLE DANS UNE CUVE DE RELAXATION.
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Compliance
Relax and rest assured that your Master Spas manufactured spa has been built with safety in mind. We manufacture our self-contained spas to meet a stringent list of industry standards.
Our spas comply with the following industry standards:
• UL 1563 Standard for Electric Spas, Equipment Assemblies and Associated Equipment
• ICC ISPSC International Swimming Pool & Spa Code
• VGB Virginia Graeme Baker Pool and Spa Safety Act (Certified by UL to UL 1563)
• ANSI/APSP-6 Standard for Portable Spas
• ANSI/APSP/ICC-14 Standard for Portable Spa Energy Efficiency
• CEC Title 20 Appliance Efficiency Regulation
• CSA C22.2 No. 218.1 Spas, Hot Tubs and Associated Equipment
• CE - EN 60335-2-60 Household and Similar Electrical Appliances – Safety: Particular Requirements for Whirlpool Baths and Whirlpool Spas
• CE - EN 60335-1 Household and Similar Electrical Appliances – Safety: General Requirements
• 206/95/EC EC Low Voltage Directive
• 204/108/EMC Directive
• 93/68/EEC CE Marking Directive
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VGB Suction Safety & Maintenance Instructions
VGB 2008:
WARNING
Read and follow all instructions in this manual and on the suction fitting. Failure to follow instructions can cause severe injury and/or death.
Failure to remove pressure test plugs and/or plugs used in winterization of the spa/swim spa from the suction outlets can result in an increased potential for suction entrapment.
Suction outlet components have a finite life. The cover/grate should be inspected frequent­ly and replaced at least every seven years, or if found to be damaged, broken, cracked, missing, or not securely attached.
If the fitting is missing or broken, replace with a fitting of equivalent rating or higher. Use of a lower rated suction fitting could result in entrapment of the body which could result in serious injury including drowning.
Do not use or operate spa/swim spa if this suction fitting is missing, broken or not secured per instructions. The suction fitting is intended to prevent entrapment of the body. Use of the spa/swim spa with a missing, broken or improperly secured suction grate may result in serious personal injury including drowning.
When the spa/swim spa is in operation, suction is created at this fitting. Users of the spa/ swim spa must be instructed not to come in contact with this fitting in such a way as to block its orifice. If a user of the spa/swim spa blocks this fitting with his/her body, serious personal injury or drowning may occur.
IMPORTANT SAFETY INSTRUCTIONS
WARNING - SUCTION ENTRAPMENT HAZARD
Suction in suction outlets and/or suction outlet covers which are damaged, broken, cracked, missing, or unsecured can cause severe injury and/or death due to the fol­lowing entrapment hazards:
Hair Entrapment: Hair can become entangled in suction outlet cover. Limb Entrapment: A limb inserted into an opening of a suction outlet sump/fitting or suction outlet
cover that is damaged, broken, cracked, missing, or not securely attached can result in a mechani­cal bind or swelling of the limb.
Body Suction Entrapment: A negative pressure applied to a large portion of the body or limbs can result in an entrapment.
Evisceration / Disembowelment Entrapment: A negative pressure applied directly to the intestines through an unprotected suction outlet sump or suction outlet cover which is damaged, broken, cracked, missing, or unsecured can result in evisceration / disembowelment entrapment.
Mechanical Entrapment: There is potential for jewelry, swimsuit, hair decorations, finger, toe, or knuckle to be caught in an opening of a suction outlet cover resulting in mechanical entrapment.
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VGB Suction Safety & Maintenance Instructions
TO REDUCE THE RISK OF ENTRAPMENT HAZARDS:
Never use a spa/swim spa if any suction outlet component is damaged, broken, cracked, missing,
or not securely attached.
• Replace damaged, broken, cracked, missing, or not securely attached suction outlet components immediately.
• It is recommended that suction components be inspected at least monthly.
• Replace the suction within 7 years from the installation date. Contact your dealer or local service center for quoting and scheduling this required maintenance. This is a mandated regulation and is not part of nor covered by the spa/swim spa warranty.
NOTE: Always review entire safety and maintenance information before beginning maintenance. Contact Master Spas for Suction Installation information for complete suction assembly replace­ment.
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GLOSSARY OF SPA TERMINOLOGY
Your new Master Spa features a variety of jets. All jets, regardless of style return the water to the spa. Air is mixed with the water by using the air controls (if equipped) creating a vigorous massage. Water flow is adjusted by simply turning the outer face of most jets. Your Master Spa may have a combination of pulsating, rotating, dual pulsating and directional adjustable jets.
1. THERAPY JETS
Located throughout the seats of the spa to offer a variety of therapy combinations.
2. NECK JETS (if equipped)
Located above the normal water level to provide massaging action to the back of the neck.
3. SHOULDER JETS (if equipped)
Located above the normal water level to provide massaging action to the shoulders.
4. MASTER BLASTER FOOT THERAPY JET (if equipped)
Large jet with several fixed nozzles located in the bottom of the spa near the floor to provide excellent massage to the feet.
5. JET DIVERTER VALVE (if equipped)
Located on the top flange of the spa, this large valve physically diverts the flow of water from one group of jets to another. Be sure that no sand or particles are brought into the spa as they will cause the diverter to seize up. It is best to turn the diverter valve only when the pump is turned off.
6. WATER FEATURE VALVE (if equipped)
Located on the top flange of the spa, this smaller valve adjusts water flow to the waterfalls and/
or water features in your spa.
NOTE: When the spa is not in use, this valve should be turned mostly shut (not completely shut)
to prevent the water features from allowing water to hit the cover while it is closed. If left mostly open, water may hit the cover and possibly run out of the spa causing water loss.
7. 3-WAY DIVERTER JET (if equipped)
This large jet can be turned 180˚ to 3 different points and diverts the flow of water from one group of jets to another. With the pump turned off, twist the face of this jet 1/4 turn at a time clockwise or counterclockwise to adjust.
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GLOSSARY OF SPA TERMINOLOGY
8. AIR CONTROL VALVE
These smaller valves are located around the top of your spa. You may increase or decrease the force of your jets by opening or closing the air control valves. Each air control valve will typically function 1 to 2 groups or seats of jets in the spa. When not in use the air controls should be kept in the closed position as the air being introduced in to the water can tend to cool the water and increase the dissipation rate of sanitizer levels.
9. TOPSIDE CONTROL PANEL
You may safely control spa functions from inside or outside your spa using the Topside Control Panel. This Panel is used to control the water temperature, pumps, the spa light, automatic filtration cycles and other advanced functions. The digital display will give you a constant temperature readout and will notify you in case of certain malfunctions. Several user programmable functions are also available.
10. PERSONAL REMOTE CONTROL (if equipped)
Select spa models may have an additional remote which allows the user to control the jet therapy while remaining in the seat (if applicable). By pressing the control one time, you will activate the pump. Press again for high speed and again to turn it off.
11. EQUIPMENT ACCESS PANEL
This is the skirt panel located below the Topside Control Panel. This area houses the major­ity of components responsible for the spas operation. These components include the pumps, heater, spa control system, ozonator (if equipped), and LED light system (if equipped). Pump and equipment placement may vary by model.
12. ACCESS PANELS
These are the skirt panels located around all four sides of the spa. All of the skirt panels are removable should service be required. Master Spas recommends at least 3 feet of access be provided around the spa.
13. FILTER LID
This lid fits over the filter area and weir gate to cover the filters. Remove filter lid to access filters for maintenance.
14. WEIR GATE
The weir gate is the horizontal door located in front of the filters that helps keep debris trapped in the filter area
15. SPA CONTROL SYSTEM
This houses the wiring and electrical components necessary to operate the spa.
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GLOSSARY OF SPA TERMINOLOGY
16. SPA HEATER
This is an electric heater housed in a stainless steel tube. It is thermostatically controlled and equipped with high-limit temperature safety shut-off sensors.
17. SLICE VALVES
These valves are used by service personnel to shut off water to the heating system (heater and pump plumbed to the heater) so that the spa water does not need to be drained if the spa requires service to the heating system (varies by model).
NOTE: Slice valves must be completely open during normal operations.
18. MAIN THERAPY PUMP
This produces water flow through the main jets in the spa. The first pump may be operated on two speeds (varies by model). Low speed (if applicable) will produce efficient water circu­lation during filtration, heating of the spa water, and gentle jet action. High speed provides maximum jet action. The main pump is controlled by the “Jets” or “Jets I” button on the Topside Control Panel.
19. SECONDARY THERAPY PUMP (if equipped)
This produces water flow through 1 to 2 groups or seats of jets in the spa. The second pump operates similar to the main pump and is controlled by the “Jets II” or “Aux” button on the Topside Control Panel.
20. THIRD THERAPY PUMP (if equipped)
This produces water flow through 1 to 2 groups or seats of jets in the spa. This is controlled by the Jets III button on the Topside Control Panel.
21. CIRCULATION PUMP (if equipped)
This produces water flow through the heater in the spa and provides the water flow necessary to actuate the ozone injector. This energy efficient pump typically runs 24 hours for efficient filtration and heating.
22. PUMP UNION
This connects the plumping and pump together. These are used to help relieve possible pump air locks or for service personnel to easily service the pumps.
23. HEATER UNION
These are used by service personnel to easily service the heater.
Slice Valve and Pump Union
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WATER CHEMISTRY TERMS YOU SHOULD KNOW
Before jumping into Water Maintenance, here are some terms to help you.
1. Parts per million, or ppm: This is a form of measurement used in most pool or spa chemical
readings. Best described as any one million like items of equal size and make up, next to one unlike item, but of equal size. This would be one part per million.
3. Total Alkalinity: Measures substances in your water such as hydroxides, carbonates and
bicarbonates. When at the proper levels, these elements keep your water from clouding and growing bacteria, as well as prevent the inner workings of your hot tub from deteriorating or forming scale. TA also helps to stabilize pH. The higher the TA level (as long as it is within the recommended range), the less likely the pH is to change. You are looking for a range between 80 - 120 ppm. With low alkalinity, the pH will fluctuate and be harder to control. With high alkalinity, it becomes extremely difficult to change the pH.
4. pH or potential hydrogen: This indicates the acidity or basicity of the water. The goal is to
have a neutral, stable pH to prevent spa damage and unhealthy conditions. Low pH levels can corrode metals, etch or stain fiberglass or acrylic, cause unsanitary conditions that irritate the eyes or skin and destruct the total alkalinity of the water. High pH can cause cloudy water, eye or skin irritation, scale formation and poor chlorine or bromine efficiency. Note that the chemicals you are using to sanitize and clean your hot tub can also lower or raise the pH level in the water. You want this range to fall between 7.2 - 7.6 on the scale. Unfortunately, there are lots of variables to preventing high pH in your hot tub. You can use the chart to the right to help you balance it.
5. Shocking: By shocking the water in your hot tub, you remove organic compounds from the
water, kill bacteria, remove bromamines or chloramines and reactivate the bromides in the spa for cleaner water. You should shock your water once a week, after heavy bather use or any time free chlorine levels test lower than total chlorine levels. To do this, either add oxi­dizer/non-chlorine shock to burn off the chloramines or add extra chlorine to raise the chlo­rine level above 8 ppm. Oxidizer/non-chlorine shock acts by releasing oxygen in the water, which serves a similar function as chlorine. An advantage to using this type of shock is that the water is safe to enter after 15 minutes of the application and excessive sanitizer (chlorine) levels do not occur. However, an oxidizer/non-chlorine shock doesn’t disinfect the water for bacteria. If you use chlorine to shock, you must wait until the total chlorine reading is below 5 ppm.
6. Sequestering: This can be defined as the ability to form a chemical complex which remains in
solution, despite the presence of a precipitating agent (i.e. calcium and metals). If the miner­als and metals in water are not sequestered, they can cause a reaction, turning the water brown, red, orange or green depending on the minerals and metals present in your water. It is important to add a sequestering agent when adding water to your hot tub and even on a regular basis (if bottle instructions recommend doing so). Common names for sequestering chemicals are; minquest, stain and scale control, metal-x, spa defender, spa metal gone, (etc.).
7. Filtration: Filters are necessary to remove particles of dust, dirt, algae, etc. that are continu-
ously entering the water. If the spa is not operated long enough each day for the filter to do a proper job, this puts a burden on the chemicals, causing extra expense. Filtration time will depend on the water capacity, pump and filter size and, of course, bather load. Spare filter cartridges should be kept on hand to make it easy to frequently clean the cartridge without the need for a long shut down. This will also allow the cartridge to dry out between usages, which will increase the cartridge life span as much as twice. Replace the cartridge when the pleats begin to deteriorate. Cartridge cleaning should be done a minimum of once a month. More often with a heavy bather load. See “Filter Cleaning” in the Regular Maintenance sec­tion.
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8. Sanitizers: Germs and bacteria enter the water from the environment and the human body; a
sanitizer keeps the water balanced and safe to use. Either chlorine or bromine can be used as a sanitizer to create a healthy water environment.
A. Chlorine:
1. Only one type is approved for spa use. Sodium dichlor which is granular, fast dissolv­ing and pH neutral chlorine.
2. Chlorine is an immediate sanitizer and will be added as needed to maintain free chlo­rine levels between 2.0 to 4.0 ppm.
B. Bromine
1. Two types of tablets:
a. Hydrotech b. Lonza
2. Bromine is a slow dissolve chemical and may take a few days to develop a reserve or reading in the water. Bromine levels should be maintained between 2.0 to 4.0 ppm.
9. Total dissolved solids (TDS): Materials that have been dissolved by the water. i.e. Like what happens when you put sugar in coffee or tea.
10. Useful life of water (in days): Water should be drained at least once every 180 days. Useful life may vary by usage and bather load.
11. Defoamer: A chemical used to temporarily reduce foaming. Causes of foaming include body oils, cosmetics, lotions, surface cleaners, high pH or algae, as well as other organic materials. Low levels of calcium or sanitizer can also cause increased foaming. Note that you may need to physically remove the foam and/or drain all or part your water to remove or dilute the causes of the foam.
12. Calcium hardness: This measurement tells you how much magnesium and calcium are in your water. However, calcium hardness can react with all of the chemicals, bacteria, dirt and other substances that your water dissolves and get thrown out of balance. Just like the other ele­ments, calcium levels must remain balanced and need to be monitored or you run the risk of metal deterioration, water foaming or clouding and scale formation at the surface of your water. The calcium hardness of your water should fall between 150 - 250 ppm.
NOTE: Always leave spa cover open for 15 minutes after adding chemicals to prevent the off
gas from damaging your spa cover, spa pillows, stainless steel hardware and other critical parts.
WATER CHEMISTRY TERMS YOU SHOULD KNOW
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WHY ARE CHEMICALS IMPORTANT IN A SPA
1. Evaporation:
As water evaporates, only pure water evaporates, leaving the salts, minerals, metals, and any unused chemicals behind. Adding water adds more salts, minerals, and metals. In time, the water can become saturated with these dissolved solids and can cause stains or scale to form on the walls of the spa or a scale build up inside the equipment. Colored or cloudy water, and possible corrosion of plumbing and fittings may also occur.
2. Heat:
Heat causes much quicker evaporation and also will cause minerals and metals to precipitate out of solution.
3. Air:
Dust and other airborne contaminants are introduced into the spa.
4. Environment:
The environment surrounding the spa can also impact the water quality. Items such as pol­len, grass, sand, dirt, lawn fertilizer, airborne dust, insects, leaves, and pets can all affect the water quality of the spa.
5. Bathers:
As the spa is used, bathers introduce contaminants to the water. Increased bather load, length of use and frequency will increase the amounts of contaminants added in to the water.
Remember:
The maintenance routines set forth in this manual may need to be adjusted depending on bather load and how much the spa is being used.
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Step 1: Your spa should be filled using a Pre-filter, which can be obtained from your local
dealer. This Pre-filter will help remove many of the minerals existing in the water, which will make adjusting the water balance easier after a new fill. Never use more then 50% softened water when filling the spa.
Step 2: During the initial filling of the spa, add a sequestering agent to combat suspended
minerals in the water. The agents are sold under many different names such as Mineral Clear or Metal Protect. Allow water to circulate and filter for at least 30 minutes (or per bottle recommendations) before adding any other chemicals.
Step 3: Test water for pH, total Alkalinity, and Calcium hardness. The pH should be 7.4 - 7.6
and the total Alkalinity 100 - 120 ppm. Calcium hardness levels should be maintained between 150 and 250 ppm (part per million).
Step 4: Adjust pH and total Alkalinity (TA) utilizing the directions on the chemical bottles.
Wait 15 minutes, test and adjust if necessary.
Step 5: It may be necessary to retest and add additional chemicals to get to the proper levels
in Step 3.
Step 6: Add concentrated chlorinating granules* (sodium Dichlor-s-triazinetreone) to reach a
Free Chlorine level of 5 to 8 ppm on initial start up to begin sanitizing the spa water. Bathers should not enter the spa until the chlorine levels drop below 5.0 ppm. Always refer to the chemical manufacturers dosage recommendations listed on the container. It is important not to add the chlorinating granules until the pH, alkalinity and calcium hardness have been adjusted to their proper levels.
*SPECIAL NOTE:
We recommend a minimum level of 2.0 ppm residual free chlorine be maintained in spa water. Always refer to the chemical manufacturer’s dosage recommendations listed on the container.
When adding chlorine or non-chlorine shock/oxidizer always spread it across the water while the pumps are run­ning.
The quantities of sanitizer and oxidizer shown in this manual are for 500 gallon spas and may have to be adjust­ed depending on the actual amount of water that your spa holds. See the specifications section of this manual for the correct gallons of your spa.
The concentration of active ingredients in spa chemicals varies by manufacturer. The amounts of sanitizer sug­gested in this manual are based on spa chemicals that have the active ingredient percentages listed below:
Chlorine Non-Chlorine Shock/ Oxidizer Active ingredient: Active ingredient:
Sodium dichlor ................................. 99% Potassium peroxymonosulfate ....................... 42.8%
Other ingredients ................................ 1% Inert ingredients ............................................ 57.2%
Total ............................................... 100% Total............................................................ 100%
WATER MAINTENANCE – START-UP
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BEFORE EACH USE
Check spa water with a test strip for proper sanitation levels and adjust accordingly to the proper levels. Free chlorine level should be 2.0 - 4.0 ppm. Appropriate levels should be present before use of the spa. Bathers should not enter the spa if total chlorine levels are above 5.0 ppm or if free chlorine levels are below 2.0 ppm.
ONCE A WEEK
Add non-chlorine shock/oxidizer* or chlorine* to spa to help maintain the water quality.
3 TIMES A WEEK
Test water using chemical test strips. Adjust sanitizer, pH and Alkalinity accordingly. The total alka­linity should be between 100 - 120 ppm and the PH should be between 7.4 - 7.6. If free chlorine level measures less than total chlorine level, additional non-chlorine shock/oxidizer* treatment is necessary.
ONCE A MONTH
Soak your regular filter elements overnight in a container with spa Filter Cleaner and then rinse with clean water. For best results, allow the filter to dry before re-inserting. When cleaning filters, be sure to never have the pumps (including the circulation pump) running without the filters in place. Failure to do so may result in debris being drawn into the pumps causing unwarranted damage.
See the “clean your filter elements” in the maintenance section of this manual for more
information.
EVERY 180 DAYS
Drain and refill your spa with fresh water, install a new filter element, clean the regular filter, and repeat start up procedure. The regular filter should be replaced at least once every year.
AFTER EACH USE
Add non-chlorine shock/oxidizer* or chlorine* to the spa water.
WATER MAINTENANCE – SCHEDULE
*SPECIAL NOTE:
We recommend a minimum level of 2.0 ppm residual free chlorine be maintained in spa water. Always refer to the chemical manufacturer’s dosage recommendations listed on the container.
When adding chlorine or non-chlorine shock/oxidizer always spread it across the water while the pumps are run­ning.
The quantities of sanitizer and non-chlorine oxidizer shown in this manual are for 500 gallon spas and may have to be adjusted depending on the actual amount of water that your spa holds. See the specifications section of this manual for the correct gallons of your spa.
The concentration of active ingredients in spa chemicals varies by manufacturer. The amounts of sanitizer sug­gested in this manual are based on spa chemicals that have the active ingredient percentages listed below:
Chlorine Non-Chlorine Shock/ Oxidizer Active ingredient: Active ingredient:
Sodium dichlor ................................. 99% Potassium peroxymonosulfate ....................... 42.8%
Other ingredients ................................ 1% Inert ingredients ............................................ 57.2%
Total ............................................... 100% Total............................................................ 100%
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WATER MAINTENANCE – SCHEDULE
AS NEEDED
If water looks hazy, check PH and Total Alkilinity, and treat with chlorine*. Always refer to the chemical manufactures dosage recommendations listed on the container. Free chlorine levels should be maintained between 2.0 - 4.0 ppm.
These are general recommendations for water maintenance that may vary by usage and bather load. Depending on bather load and frequency of use, drain and refill times may vary as well as the frequency of cleaning your filters.
A defoamer may be used when excessive foaming occurs. Over use of a defoamer will result in cloudy, milky water.
USE ONLY SPA CHEMICALS
Do not use chemicals designed for use in swimming pools. With a spa you are working with a small volume of hot water compared to a large volume of
relatively cool water in a swimming pool. Because of this, chemicals will have a shorted life span and bacteria can grow more quickly than in a swimming pool. A spa is less forgiving then a pool and requires that whatever is put into it have a pH as close to neutral as possible. That is why only chemicals made for spas should be used. Always refer to the chemical manufactures dosage rec­ommendations listed on the container.
*SPECIAL NOTE:
We recommend a minimum level of 2.0 ppm residual free chlorine be maintained in spa water. Always refer to the chemical manufacturer’s dosage recommendations listed on the container.
When adding chlorine or non-chlorine shock/oxidizer always spread it across the water while the pumps are run­ning.
The quantities of sanitizer and oxidizer shown in this manual are for 500 gallon spas and may have to be adjust­ed depending on the actual amount of water that your spa holds. See the specifications section of this manual for the correct gallons of your spa.
The concentration of active ingredients in spa chemicals varies by manufacturer. The amounts of sanitizer sug­gested in this manual are based on spa chemicals that have the active ingredient percentages listed below:
Chlorine Non-Chlorine Shock/ Oxidizer Active ingredient: Active ingredient:
Sodium dichlor ................................. 99% Potassium peroxymonosulfate ....................... 42.8%
Other ingredients ................................ 1% Inert ingredients ............................................ 57.2%
Total ............................................... 100% Total............................................................ 100%
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WATER MAINTENANCE – TROUBLE-SHOOTING GUIDE
* Recommended levels stated in this manual are based on industry standards for permanently installed and portable residential spas.
PROBLEM POSSIBLE CAUSES HOW TO FIX IT
CHLORINE ODOR
Excessive chlorine Shock water with oxidizer/non-chlorine
shock treatment
Low pH Adjust pH if necessary
WATER ODOR
Low levels of sanitizer Adjust sanitizer level with chlorinating
granules pH out of range Adjust pH if necessary Bacteria or algae growth If sanitizer has already been adjusted, it may
be necessary to perform a system flush
CLOUDY WATER
Dirty filters or inadequate filtration
Clean filters with filter cleaner and adjust
filtration Unbalanced water chemistry Test and adjust chemistry levels Old water Drain, clean inner shell and refill with filtered
water
CLOUDY AND GREEN WATER
Total alkalinity levels are low Use a pH increaser Sanitizer levels are low Apply oxidizer/non-chlorine shock treatment
and adjust sanitizer
CLEAR GREEN WATER
High iron or copper content Use a sequestering agent Sanitizer levels are low Apply oxidizer/non-chlorine shock treatment
BROWN WATER
High iron or manganese level
Use a sequestering agent
FOAMING
High levels of body oils, lotions, soap, etc.
Add small amount of defoamer, an enzyme
product and check water chemistry Low calcium hardness Use a calcium hardness increaser Unbalanced water chemistry Test and adjust chemistry levels
EYE OR SKIN IRRITATION
Unsanitary water Adjust water chemistry according to testing
results Total chlorine level above
5 ppm
Apply oxidizer/non-chlorine shock treatment
Poor sanitizer/pH levels Adjust pH level as necessary
SCUM DEPOSITS AT WATERLINE
Body oils and dirt Use multi-purpose cleaner to clean spa
surface and add enzyme product to spa
water
CHALKY, WHITE SCALE DEPOSITS
Minerals present in the water and lack of sequestering agent use
When tub is drained, use a multi-purpose
cleaner or white vinegar and scrub with a
soft cloth
PITTING OF METAL FIXTURES
Low pH or total alkalinity Check water chemistry and adjust
This table shows the ideal balanced measurements that you are looking for in your testing results. Parts per million (ppm), is a form of measurement used in most pool and spa chemical readings. This is equivalent to one milligram of concentration per liter of water.
Total Alkalinity 80 - 150 ppm pH 7.2 - 7.6 Chlorine 2 - 4 ppm Bromine 3 - 5 ppm Calcium Hardness 180 - 250 ppm
RECOMMENDED RANGES FOR BALANCED WATER
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Regular Maintenance Procedures
NOTE: These maintenance procedures are the responsibility of the spa owner to perform. These procedures are not covered by the spa warranty.
Your spa requires periodic draining and cleaning to ensure a safe, healthy environment. It is recommended
that you clean your spa at least every 180 days or as necessary. Heavy bather load
will require cleaning it more often.
DRAINING YOUR SPA
The spas are equipped with a drain assembly which can be located on the front side of the spa behind the skirt (same side as the topside control panel or where most of the spa equipment is located). The drain will be located in the equipment area behind the front skirt panel (Figure 1).
Figure 1 Figure 1.1
Step 1: Remove the front skirt panel by removing its panel screws. The drain will be located inside
the equipment bay (see Figure 1 & Figure 1.1).
Step 2: To start the flow of water with this drain assembly; remove the cap, twist the face
counterclockwise and pull out slightly on the face. A garden hose can be attached to the end of the drain assembly, if so desired.
NOTE:
• With the cap removed from the drain; water may drip or weep from the drain. This is normal. Be sure that the steps are followed in reverse order when draining is finished. Make sure that the drain cap is reattached and the valve is put back to the fully closed position so that there is no water leaking from the drain assembly.
• Draining times will vary by model using the drain assembly. A sump pump may also be used to expedite the draining of the spa.
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REGULAR MAINTENANCE PROCEDURES
SPA SURFACE CARE
• Clean the spa shell, jets and other controls with a soft cloth and spa shell cleaner to help remove residue and buildup on the shell surface. For mineral based buildup, white vinegar or mild scale remover product may be necessary to use with a soft cloth for removal. Consult with your local Master Spas dealer for proper spa cleaning products.
• Rinse the cleaned surfaces with fresh water from your garden hose and wipe with soft cloth as doing so to help remove residual cleaning agents as some may cause foaming to occur in the water once refilled.
• Always use an approved insulating spa cover by Master Spas to cover your spa when not in use, especially in outdoor installations where the spa is exposed to weather conditions and sun. Constant, prolonged exposure and use of unapproved or non-insulating spa cover can result in damage to spa surface which would not be warranted.
CLEAN YOUR FILTER ELEMENTS
The filter elements are one of the most important components of your spa. Not only are they essential for clean water, but they also extend the life of the spa equipment. Your filter elements should be cleaned on a regular basis, at least once a month on average with normal usage. With heavy use, poor water quality and/or high dissolved solid content in water; the filters may need to be cleaned more often.
• Turn off the spa before servicing filters. Never leave to the spa running when removing the filters. Debris can be pulled into the plumbing system and cause unwarranted damage.
• Remove filter element(s).
• With a garden hose, spray each element under pressure. Monthly, the standard filter elements should be soaked in a filter cleaner. Check with your Master Spas dealer for details on cleaning and/or filter replacement recommendations.
• The standard filter should be cleaned regularly and will typically last approximately 1 year. Bather load, usage and water quality will effect the longevity of the filters and require more frequent cleaning or replacement.
NOTE: These maintenance procedures are the responsibility of the spa owner to perform. These procedures are not covered by the spa warranty.
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REGULAR MAINTENANCE PROCEDURES
ACCESSING FILTERS
Remove Filter Lid Turn Filters
Counterclockwise
to Remove
Filter Weir with Top Access
Pull Up to Remove
Floater Assembly
Turn Filters
Counterclockwise
to Remove
Vane Teleweir Filter Housing
Remove BasketTwist Lock Ring
Counterclockwise to
Remove Floater
Turn Filters
Counterclockwise
to Remove
Telescoping Filter Housing
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REGULAR MAINTENANCE PROCEDURES
NOTE: To prevent premature failure of your spa cover and the possibility of water running out of the spa off the bottom of the cover, always turn Laminar Flow Jets down so that they do not hit the cover when the cover is closed. You do not want to completely turn jets off. Doing so may cause a build up of stagnant water in the water line if not used often.
CARE OF YOUR OZONE SYSTEM
The ozone hose and check valve connecting between the ozone generator and ozone injector should be inspected and/or replaced, if necessary, every 12 months. Depending on conditions of the air which is being brought in to the ozone generator, the ozone hose and check valve can wear more rapidly. This regular maintenance is not covered under the spa warranty. We recommend that your Master Spas Dealer or Service Center be contacted to perform this type of maintenance.
CARE OF LAMINAR FLOW JETS:
In order to keep your Laminar Flow Jets operating properly, follow these instructions in sequence:
- Turn off Laminar Flow Jets
- Remove outer ring by turning face counter clockwise
- Remove internal Jet insert with a pair of needle nose pliers
- Clean plastic filter at the back of the Jet insert so all holes are free of debris
- Reinstall Jet insert and outer ring
NOTE: These maintenance procedures are the responsibility of the spa owner to perform. These procedures are not covered by the spa warranty.
CLEANING JETS
The majority of jets in your spa can individually be turned on/off. If any of these jets become hard to turn, it will be necessary to remove the jet to clean it as grit/sand and mineral deposit may be present.
The jets in your spa can be removed for cleaning by unscrewing them (counter clockwise) and then pulling out the jet.
TO CLEAN JETS: Place the jet(s) in a container, fully immerse in white vinegar. Let the jet(s) soak overnight and then rinse with water. Reinstall the jet(s). It may be necessary to clean grit and deposits from the white jet body (mounted in the spa shell) by using a small bristled brush.
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REGULAR MAINTENANCE PROCEDURES
CLEANING DIVERTER VALVES
Mineral deposits, grit and sand may get into the internal parts of the diverter valves over time. The diverter valves may become difficult to turn or not turn at all.
Remove the handle from the top of diverter valve by gently prying up on both sides of the handle assembly at the same time.
Turn the cap piece counter clockwise. It may be necessary to put a clean towel over the cap and turn it with a wrench.
Once loose, the cap, internal rotor assembly and handle can be pulled up out of the white plumbing fitting.
Wipe down the internal rotor assembly that attaches to the cap and handle. Soak the internal rotor assembly in white vinegar. The inner wall of the white plumbing fitting should also be wiped down. If the surface of the
white plumbing has become too abrasive, you can take wet, fine sandpaper and smooth it out. Rinse the diverter internals and reassemble.
In the future, it is helpful to turn the diverter valve only when the pump is not on. Cleaning your diverter valve should occur every time you drain your spa. Refer to Draining Your Spa in the Regular Maintenance Procedures section.
CARE OF YOUR SPA COVER
Always cover your spa when not in use with an approved insulating spa cover by Master Spas. This will greatly reduce energy consumption and will cause spa water to heat more rapidly. Water loss and chemical usage will also be reduced.
• Be sure to lock down all straps on the cover after each use.
• Do not allow spa to sit uncovered in direct sunlight. This may cause damage to exposed surfaces of spa and possible discoloration of spa fittings.
• Periodically hose off both sides of spa cover for maximum life of cover. See cover manual instructions for detailed instructions on proper cover care.
• Keep cover open for 15 min. after adding chemicals to prevent off gas damage.
NOTE: If your spa is going to be left empty for prolonged periods, do not replace cover directly on
surface of spa. Place 2”-3” blocks between cover and spa. This allows for adequate ventilation of cover and spa.
NOTE: The cover warranty is not part of the limited warranty provided with the spa. It is provided
through the cover manufacturer and may not be through Master Spas. Check the tags and labeling on your cover to verify manufacturer and refer to the manufacturer’s care, maintenance and warranty information. Your dealer can help provide you with these details.
NOTE: Always turn water feature valve down so that the water features do not hit the cover when
the cover is closed.
CARE OF YOUR SPA CABINET
The spa cabinet is made from a UV resistant material. The cabinet requires only periodic cleaning with a stream of water from a garden hose.
Note: These are areas that will require the spa owner to perform routine maintenance. These are not areas covered under the warranty of the spa.
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Regular Maintenance Procedures
NOTE: These maintenance procedures are the responsibility of the spa owner to perform. These procedures are not covered by the spa warranty.
CARE OF YOUR SPA PILLOWS
• Your spa pillows should be rinsed periodically to remove chemical residue. This helps improve pillow lifespan and slows down deterioration of the pillows (i.e. discoloring, becoming stiff and flaking of the material).
• If the spa will not be used for a period of time, the pillows could be removed and rinsed to pro­long their life.
NOTE: Do not cover the spa for 15 minutes after adding chemicals as the off gas can cause damage.
CARE OF STAINLESS STEEL
Master Spas uses stainless steel in a number of our spas. Its lasting beauty and resistance to corrosion make it an excellent material for handrails and jets faces.
With the proper care it will keep its luster for many years. All stainless steel can corrode given the right circumstances so we have provided a guide to help you keep the stainless components in your spa looking nice.
Stainless steel derives its ability to resist corrosion by forming a very thin transparent coating on the surface when exposed to oxygen. This coating can be damaged by abrasive materials such as steel wool, sand paper, and other cleaning materials that are abrasive. Chlorine salts, sulfides, or other rusting metals can also erode this thin coating exposing the metal to corrosion.
The best defense to combat corrosion on stainless steel components in your spa is make sure that it is kept clean and free of any chemical build up.
Always:
• Clean frequently with fresh, clean water.
• Remove any rust spots as soon as they appear with vinegar or a brass, silver, or chrome cleaner.
• Use a good car cleaning wax for extra protection.
• Leave cover removed for at least 15 minutes after adding chemicals to the spa water.
Never:
• Clean with mineral acids or bleaches.
• Clean with steel wool or any other abrasive material.
• Leave in contact with iron, steel any other metals.
• Close the cover immediately after adding chemicals to the water.
NOTE: Failure to take proper care of the stainless steel could result with them rusting. Rusting is not
covered by the warranty.
NOTE: Do not cover the spa for 15 minutes after adding chemicals as the off gas can cause
unwarranted damage. Larger dosages can require longer lengths of time to off gas. It is recommended to check spa water more frequently to allow small dosages be added as necessary versus large dosages being added less often.
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SPA TROUBLE SHOOTING GUIDE
Note: For wiring outside of U.S. and Canada, GFCI may be referred to as a RCD (residual current device). Be sure all local electrical codes are followed.
NOTHING ON THE SPA OPERATES
1. Check the control panel display for any messages. If there is a message, refer to the diagnostic
section on that model spa. There you will find the meaning of the message and what action is to be taken.
2. If there is no message on the control panel and the control panel is completely dark (off), try to
reset the GFCI breaker.
The GFCI should be located in a weather proof box close to the spa, but no closer than 5 ft.
If the spa does not respond, or the GFCI breaker continues to trip, contact your local Master Spas dealer or service company.
PUMP(S) DO NOT OPERATE -
1. Press the “Jets” button on your control panel.
If you hear the pumps trying to operate:
A. Check that all the slice valves are open. B. Pump may need to be primed. C. Check that the air controls are open.
Refer to Installation Instructions section. If you do not hear anything from the pump, contact your local service company.
POOR JET PERFORMANCE
1. Make sure pump is operating.
2. Check that the water level is adequate (up to minimum safe water level on sticker located near
filter.)
3. Make sure the jets are open and the air controls are open. Refer to Glossary of Spa Technology
section.
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SPA TROUBLE SHOOTING GUIDE
Note: For wiring outside of U.S. and Canada, GFCI may be referred to as a RCD (residual current device). Be sure all local electrical codes are followed.
SPA NOT HEATING
If the spas heater has failed, the majority of the time it will trip the GFCI breaker. If the spa is not heating and has not tripped the breaker, please follow these steps:
1. Check water set temperature at control panel to make sure it is set to desired temperature,
above the current water temperature.
2. Check the “heat mode” that the spa is set in. The spa should be set in the standard mode or
ready mode depending on the model.
3. Check the control panel for heat indicator. If heat indication is on, wait a reasonable amount of
time (at least 1 hour) to see if the water temperature is rising.
4. If heat indicator does not remain on, the system should be displaying a message indicating why
it can’t heat. Check the control panel for diagnostic messages. Refer to Spa Control Section titled System Related Messages. Follow steps to alleviate message.
5. Check the control panel for light indicator. Wait a reasonable amount of time (at least 1 hour)
to see if the water temperature is rising.
6. Reset power to the spa at GFCI breaker.
7. If spa is still not heating, contact your local Master Spas dealer for service.
GFCI IS TRIPPING
A ground fault circuit interrupter (GFCI) is required by the National Electrical Code for your protection. The tripping of the GFCI may be caused by a component on the spa or by an electrical problem. Electrical problems include but are not limited to, a faulty GFCI breaker, spa component, power fluctuations, and/or improper wiring. If this is a new electrical service and GFCI installation, an instantly tripping GFCI may likely be caused by improper wiring of the load neutral from the GFCI to the spa. It may be necessary to contact an electrician if your Master Spas dealer recom­mends doing so.
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Winterizing & Storing Your Spa
WINTERIZING YOUR SPA
Your spa is designed to be used year round in any type of climate. However, if you decide you don’t want to use your spa in the winter, you must drain it
and follow the winterizing steps listed below.*
Disclaimer: Master Spas does not recommend winterizing your spa. If you choose to do so, any damage that may result is not covered under the spa warranty.
1.
Due to the physical size of the spa, we recommend draining your spa with a submersible
sump pump. Draining your spa with a conventional spa drain
is not a reasonable option.
2. Use a shop vac to get all standing water out of your unit.
3. Remove access panels from equipment area.
4. Loosen all pump unions.
5. Remove winterizing plug from face of the pump(s) where applicable.
6. Using your shop vac in a blowing mode, insert the hose into the nozzle of each jet and blow
the trapped water from the lines into the interior of the spa. A non-toxic, RV water line type antifreeze can be used and added to jets in each seat around your spa to help prevent freeze damage from occurring. Be sure to thoroughly flush the system before startup.
7. After this is completed, use the shop vac to remove any standing water in the spa and in the
equipment area.
8. Clean the spa with a soft cloth and a non-abrasive spa surface cleaner.
9. Replace access panels.
10. Cover the spa to prevent water from entering it and check the spa periodically to be sure no
water is entering and accumulating. Spa covers are great insulator but will allow some precip­itation to enter the spa. For this reason, it is highly advised to also cover the spa with a water tight tarp while winterized. It is beneficial to keep the spa cover slightly gapped off the acrylic shell while winterized to allow air flow in to the shell area to reduce mildew/mold buildup caused by trapped moisture.
* If you decide to winterize your spa, we recommend that you periodically check the spa through-
out the winter to assure water is not entering the spa through or around the spa cover.
STORING YOUR SPA
The spa shell should never be left unprotected and uninsulated while being stored. Clear plastic wrap or similar material should never be used to cover/protect the spa.
Prolonged, direct sun heat can damage the surfaces of the spa along with any components on the spas surface. Always keep the spa covered and protected with an insulating spa cover. Resulting damage such as cracking in the shell surface or warped or discolored components on the spa would not be warranted.
An empty spa should never be exposed to temperatures below 0°F (-18°C) after delivery as extreme cold can cause shell damage. This includes storage and draining (winterizing). If your spa will be exposed to these temperatures, keep the unit filled and running. If you do not plan to use your spa, you can set the spa to the lowest temperature setting allowed by the control system.
Failure to adhere to these guidelines may result in unwarranted damage caused to the spa.
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MODEL SPECIFICATIONS
Model Listing
Number
Spa
Dimensions
(in./cm)
Electrical
Requirements
1
Seating
Capacity
2
Water
Capacity
3
(gallons/m)
Dry
Weight
4
(lbs./kilos)
Full
Weight
3,4
(lbs./kilos)
Therapy
Pumps
Control
System
INT EVO
COMPACT
1490 78"x 66"x 32"
199 x 168 x 82"
*240V, 16A
240V, 32A
2x 240V, 16A
3 170 / 0.64 600 / 272 2575 / 1168 1 BP6013G
2KW
SIGNATURE 4
1510 78"x 78"x 32"
199 x 199 x 82
*240V, 16A
240V, 32A
2x 240V, 16A
4 240 / 0.91 720 / 327 3465 / 1572 1 BP6013G
2KW
HURRICANE
1520 84"x 84"x 36"
214 x 214 x 92
*240V, 32A
2x 240V, 16A
3x 240V, 16A
5 300 / 1.14 840 / 381 4270 / 1937 1 MS6013XE
TORNADO
LEGEND
1530 84"x 84"x 36"
214 x 214 x 92
*240V, 32A
2x 240V, 16A
3x 240V, 16A
5 305 / 1.15 900 / 408 4370 / 1982 2 MS6013XE
TORNADO
ALL SEATER
1540 84"x 84"x 36"
214 x 214 x 92
*240V, 32A
2x 240V, 16A
3x 240V, 16A
7 325 / 1.23 860 / 390 4870 / 2209 2 MS6013XE
SIGNATURE AS
1550 94"x 94"x 36"
239 x 239 x 92
*240V, 32A
2x 240V, 16A
3x 240V, 16A
7 380 / 1.44 1020 / 463 5485 / 2488 2 MS6013XE
SIGNATURE 1
1560 94"x 94"x 36"
239 x 239 x 92
*240V, 32A
2x 240V, 16A
3x 240V, 16A
6 370 / 1.40 1040 / 472 5240 / 2377 2 MS6013XE
SIGNATURE DL
1710 94"x 94"x 36"
239 x 239 x 92
*240V, 32A
2x 240V, 16A
3x 240V, 16A
5 375 / 1.42 970 / 440 5025 / 2279 2 MS6013XE
1
See Electrical Requirements section for further details.
2
Total bather capacity in spa. The number of bathers in spa should never exceed indicated seating capacity. Depending on spa size, water level and bather displacement; full seating capacity may not be achievable. Do not allow additional bath­ers to enter if bather displacement results in water levels overflowing or reaching the spa controls (air controls, diverters, spa topside control and etc.) as this will result in water leaking out of the spa shell and potentially in to the equipment area.
3
Full weight based on dry weight of spa, max seating capacity of spa, assumed average weight per person of 185 pounds and estimated water weight of 8.34 pounds per gallon. Rounded up in increments of 5.
4
Manufacturing tolerances along with other factors can result in variance in actual spa weight. If weight is a critical figure necessary for delivery, or final installation, we suggest a minimum of 15% be added to the listed weight when planning delivery or installation.
* Default Minimum Electrical Requirement as Configured from Manufacturing. See Electrical Requirements Section for
Electrical Hook-Up by Control System.
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SITE PREPARATION / GENERAL GUIDELINES
Portable spa installation is simple when properly planned. It is important that you read the follow­ing information carefully and consult with your Master Spas dealer.
1) Access - The actual dimensions of your new spa will determine the amount of space that is
needed in moving the spa from curbside to its final installation area. Be sure to consider and measure side yard dimensions, gates, doors, overall room dimensions and vertical obstruc­tions such as ceilings, roof overhangs, balconies and overhead cables. Any other space limiting obstacles such as stairs, trees, and shrubs must also be evaluated. Please be sure to contact and review these site and installation plans with your Master Spas dealer prior to delivery.
2) Surface/Pad Requirements - When your new spa is filled with water and bathers, it may weigh
as much as several tons. It is imperative that the base beneath the spa can support the entire weight. The spa must be on a uniformly firm, continuous, and level surface. The recommended foundation is a concrete pad with a minimum thickness of four (4) inches with steel reinforce­ment bars crossed throughout the pad.
IMPORTANT
When installing your spa indoors, on a wood deck, roof or balcony; load requirements need to be evaluated before installation. You should speak with a qualified contractor or your local building department to confirm that your surface is adequate for supporting a spa.
All sides of the spa must be accessible for regular maintenance or in the event that service is needed. Periodical maintenance checks require entry into the equipment bay. When possible, it is wise planning for the future to leave 3 feet of access to all sides of the spa in the event your spa requires maintenance. Your spa warranty does not cover the cost of providing access for service.
GENERAL CONSIDERATIONS FOR OUTDOOR INSTALLATION
Again, proper planning will increase your total enjoyment factor with your new spa. Listed below are some additional items to consider when planning your installation.
• How spa will complement landscaping and vice versa
• View from inside spa and view of spa from inside of home
• Exposure to sunlight and shading from trees
• Privacy
• Getting to spa from house and return
• Proximity to dressing rooms and bathrooms
• Storage for spa chemicals
• Local building codes (if applicable)
• Power cable
• Appropriate materials and drainage around the spa to handle water presence and runoff
GENERAL CONSIDERATIONS FOR INDOOR INSTALLATION
Installing your spa indoors creates an entirely different set of considerations.
• Work with your Master Spas dealer and contractor to insure all local building, electri­cal and plumbing codes are met
• Plan for floor drains around your spa to drain off excess water runoff that will occur dur­ing normal use and for draining and cleaning your spa
• A ventilation fan may be necessary due to high humidity created by your spa
• Finished material in your spa room should also be capable of withstanding increased humidity
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SITE PREPARATION / GENERAL GUIDELINES
GUIDELINES FOR PARTIALLY OR FULLY RECESSED INSTALLATION
Spas manufactured by Master Spas are designed to be installed in a variety of settings. One of which is installing below grade. Should a spa be installed below the level of the site drainage system (below grade), a system for preventing water collecting and pooling must be designed based on the requirements of the local authority having jurisdiction. The drainage system must be designed based on things such as rainfall, water runoff, splashing, draining the spa, etc. that could potentially feed the below grade area with water. When located in designated floodways, additional attention to maximum water load entering the area below grade must be addressed to prevent water from accumulating below grade at all times. It is generally recommended that the spa be installed above grade because the spa is not designed to be submerged in water. When a proper drainage system is designed and proper ventilation is planned based on the characteristics of the site, installing the spa below grade is an accepted method of installation.
• The unit is self-supporting when placed on a surface designed to support the full load of the spa (see Surface/Pad Requirements). Do not backfill with sand, gravel, or earth. Doing so will void the warranty.
• Plan for complete drainage so that water accumulation drains away from the spa perimeter and standing water never reaches the electrical equipment.
• Plan for appropriate ventilation to remove moisture accumulation and prevent equipment overheat.
• Provide a minimum of 3 feet service area around the perimeter of the unit. Site access issues are not covered by the product warranty.
• The unit is not designed to be submerged in water. Water entering the equipment area creates many hazards and resulting damage will not be covered by the product warranty.
• Make sure that the surroundings do not create any additional hazards.
• Surfaces placed around the unit should also be evaluated for walking/slipping hazards from standing water. Proper drainage is vital to the installation of a below grade installation.
• Check all building, electrical, and plumbing codes with the authority having jurisdiction to ensure that your installation is in compliance with all local codes.
• Additional consideration needs to be made when installing unit in designed floodways.
• Verify that site specific drainage systems such as down spouts are not going to feed the area below grade.
• Below grade drainage system needs to be evaluated based on area specific rainfall. One size does not fit all so an analysis by a qualified, local engineer to ensure proper drainage of all sourc­es of water is a must when installing below grade.
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SITE PREPARATION / GENERAL GUIDELINES
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ELECTRICAL REQUIREMENTS
ELECTRICAL REQUIREMENTS
HAVE YOUR ELECTRICIAN READ THE FOLLOWING INFORMATION
BEFORE INSTALLATION BEGINS
Electrical connections made improperly, or the use of wire gauge sizes for incurring power which are too small, may continually blow fuses in the electrical equipment box, may damage the internal electrical controls and components, may be unsafe and in any case will void your warranty.
It is the responsibility of the spa owner to ensure that electrical connections are made by a qualified electrician in accordance with codes regulated by the authority having jurisdiction at the time of installation.
These connections must be made in accordance with the wiring diagrams found inside the control box and in this manual. This equipment has been designed to operate on and requires 230V, 50Hz service. Make sure that power is not applied while performing any electrical installation. A bonding lug for bonding copper wire has been provided on the electrical equipment pack to allow connection to local ground points. The ground wire must be at least 8 AWG (8.36mm2 copper wire unless local or state codes require a heavier gauge wire) and must be connected securely to a grounded metal structure such as a cold water pipe. The supply wir­ing to the spa must utilize a symmetrically grounded system. The spa must not be wired to electrical systems utilizing no ground (IT) or TN-C grounding. Be sure to have a licensed electrician examine and ensure proper grounding is provided. See chart on next page for wire size conversion. All Master Spas equipment packs are wired for 230 VAC only. The only electrical supply for your spa must include a switch or circuit breaker to open all non-grounded supply conductors to comply with BS7671 (or other local jurisdiction code or law). The disconnect must be readily accessible to the spa occupants, but installed at least five feet from the spa. Residual Current Device (RCD) must be used to comply with this manual, BS 7671, or any local electrical code or law requirements. A residual current is a cur­rent leak from any one of the supply conductors to ground. An RCD is designed to automatically shut off power to a piece of equipment when a ground fault is detected.
Route the cable into the equipment area for final hook-up to terminals inside the control pack or junction box. The spa must be hooked up to a “dedicated” breaker(s) and RCD. The term “dedicated” means the electrical circuit for the spa is not being used for any other electrical items (patio lights, appliances, garage circuits, etc.). If the spa is connected to a non-dedicated circuit, overloading will result in “nuisance tripping” which requires resetting of the breaker switch at the house electrical panel.
201412
All Models
Note: Electrical requirements by model is shown in Model Specifications. Only electrical configurations pertain­ing to the models referenced in this manual are shown.
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A residual current device (RCD, or R.C.D. henceforth) is the generic term for a device that monitors the current in the line conductor and the neutral conductor in an earthed system.
In a circuit that’s operating properly, the vector sum of the live and neutral current values added together will be zero. Current flowing to earth, due to a line earth fault, will return via the earth conductor, and regardless of load conditions, will be registered as a fault. This current flow will give rise to a residual current that will be detected by the device. If the residual current exceeds the rated sensitivity of the RCD, it will automatically activate a tripping of the faulty circuit.
Two Pole RCD Four Pole RCD
Typical specifications are as follows:
Residual Current Devices (RCDs) range Sensitivity – from 10 to 500mA Voltage – 2 poles: 230V; 3/4 poles:
230/400V Connection capacity
- 25A: 6/10 mm2 (flexible/rigid cable)
- 40,60A: 16/25 mm
2
- 80,100A: 35/50 mm
2
Total Ampere Rating of Power System
Minimum Wire Size Use Copper ONLY with 90˚C Insulation
Ampere Rating of RCD Circuit-Breaker
0 A to 16 A #12 AWG / 3.31 mm
2
20
16 A to 20 A #10 AWG / 5.26 mm
2
25
20 A to 24 A #10 AWG / 5.26 mm
2
30
24 A to 28 A #8 AWG / 8.36 mm
2
35
28 A to 32 A #8 AWG / 8.36 mm
2
40
ELECTRICAL REQUIREMENTS
230 Volt 50 hz – residual current devices (rcds)
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As Manufactured: Single Service, TN and TT Electrical Systems (1x13 Amp or 1x32 Amp)* 3 Wires (1 Line + 1 Neutral + 1 Protective Earth). Protective Earth wire (Green/Yellow) must be connected to system ground terminal as marked. All equipment (pumps, heater, etc.) runs on service line L1.
Heat Disable dip switches must be evaluated to prevent the spa maximum ampacity from exceeding the service maximum ampacity. Dip switch settings should not be changed from factory settings in this configuration.
* See model specifications for electrical requirements by model.
This option is configured and shipped as the default.
Optional 1: Dual Service, TN and TT Electrical Systems (2x16 Amp). 5 Wires (2 Lines + 2 Neutrals + 1 Protective Earth)*. Protective Earth wire (Green/Yellow) must be connected to system ground terminal as marked. The heater runs on service line L1. All equipment (pumps, etc.) runs on service line L2.
IMPORTANT: Each service MUST include a neutral wire, with a line to neutral voltage of 230VAC.
From the original factory configuration, remove the black wires from Section 1, J51 & J52 to Section 3, J88 & J62. Move the white wires in Section 2, at J72, J47, & J61 and reconnect them in Section 4, at J75, J77, & J54. Heat Disable dip switches must be evaluated to prevent the spa maximum ampacity from exceeding the service maximum ampacity (L1, L2).
Figure 2
Brown L2
Blue N
Brown L1
Blue N
Ground
Figure 1
Brown L1
Blue N
Ground
ELECTRICAL REQUIREMENTS
BP6013G1 Hook-Up
1
2
3
4
1
2
3
4
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Optional 2: 3-Phase Service, TN and TT Electrical Systems 5 Wires (3 Lines + 1 Neutral + 1 Protective Earth)*. Protective Earth wire (Green/Yellow) must be connected to system ground terminal as marked.
IMPORTANT: Each service MUST include a neutral wire, with a line to neutral voltage of 230VAC.
* Must be sized to spa specification. Spa rated maximum ampacity cannot exceed the service
maximum ampacity. This does not represent an option to the Installer.
NOTE: Actual wiring of RCD will vary by manufacturer of RCD. Improper wiring of RCD may result in permanent damage to spa control pack. Repair / replacement of spa system box is not covered under warranty when damage results from improper wiring. Actual wire attachment points on the Spa Control Pack may vary. Always refer to the wiring diagram inside the Spa Control Pack for proper power connection.
The heater runs on service line L1. All main-board equipment runs on service line L3. Additional equipment, such as expansion boards, run on service line L2.
Completely remove the black wires from Section 1, J51 & J52 to Section 3, J88 & J62. If an expan­sion board is installed, black wire must connect J53 and white to J1. Move black wires from section 3 at J12 & J36 to section 4 at J45 & J79. Heat Disable dip switches must be evaluated to prevent the spa maximum ampacity from exceeding the service maximum ampacity (L1, L2, L3).
ELECTRICAL REQUIREMENTS
BP6013G1 Hook-Up
Brown L1
Blue N
Brown L2 Brown L3
Ground
1
2
3
4
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As Manufactured: Single Service, TN and TT Electrical Systems (1x16 Amp or 1x32 Amp)* 3 Wires (1 Line + 1 Neutral + 1 Protective Earth). Protective Earth wire (Green/Yellow) must be connected to system ground terminal as marked. All equipment (pumps, heater, etc.) runs on service line L1.
Heat Disable dip switches must be evaluated to prevent the spa maximum ampacity from exceeding the service maximum ampacity. Dip switch settings should not be changed from factory settings in this configuration.
This option is configured and shipped as the default.
Optional 1: Dual Service, TN and TT Electrical Systems (2x16 Amp). 5 Wires (2 Lines + 2 Neutrals + 1 Protective Earth)*. Protective Earth wire (Green/Yellow) must be connected to system ground terminal as marked. The heater runs on service line L1. All equipment (pumps, etc.) runs on service line L2.
IMPORTANT: Each service MUST include a neutral wire, with a line to neutral voltage of 230VAC.
From the original factory configuration, remove the black wires from Section 1, J51 & J52 to Section 3, J88 & J62. Move the white wires in Section 2, at J72, J47, & J61 and reconnect them in Section 4, at J75, J77, & J54. Heat Disable dip switches must be evaluated to prevent the spa maxi­mum ampacity from exceeding the service maximum ampacity (L1, L2).
Figure 2
Brown L2
Blue N
Brown L1
Blue N
Ground
Figure 1
Brown L1
Blue N
Ground
ELECTRICAL REQUIREMENTS
MS6013XE Hook-Up
1
2
3
4
1
2
3
4
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Optional 2: 3-Phase Service, TN and TT Electrical Systems 5 Wires (3 Lines + 1 Neutral + 1 Protective Earth)*. Protective Earth wire (Green/Yellow) must be connected to system ground terminal as marked.
IMPORTANT: Each service MUST include a neutral wire, with a line to neutral voltage of 230VAC.
* Must be sized to spa specification. Spa rated maximum ampacity cannot exceed the service
maximum ampacity. This does not represent an option to the Installer.
NOTE: Actual wiring of RCD will vary by manufacturer of RCD. Improper wiring of RCD may result in permanent damage to spa control pack. Repair / replacement of spa system box is not covered under warranty when damage results from improper wiring. Actual wire attachment points on the Spa Control Pack may vary. Always refer to the wiring diagram inside the Spa Control Pack for proper power connection.
The heater runs on service line L1. All main-board equipment runs on service line L3. Additional equipment, such as expansion boards, run on service line L2.
Completely remove the black wires from Section 1, J51 & J52 to Section 3, J88 & J62. If an expan­sion board is installed, black wire must connect J53 and white to J1. Move black wires from section 3 at J12 & J36 to section 4 at J45 & J79. Heat Disable dip switches must be evaluated to prevent the spa maximum ampacity from exceeding the service maximum ampacity (L1, L2, L3).
ELECTRICAL REQUIREMENTS
MS6013XE Hook-Up
Brown L1
Blue N
Brown L2 Brown L3
Ground
1
2
3
4
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INitial Spa Setup
1. Put spa in final position that allows for access to equipment and spa components. Master
Spas recommends that at least 3 feet of space be provided around all sides of the spa for access. This provides adequate space for regular maintenance and service.
2. Remove front skirt panel (this is the side where the topside control panel is located) so
electrical can be hooked up to the spa control system. This panel is removed by unscrewing the screws securing the skirt corners and the front skirt panel.
3. With the front skirt panels removed allowing access to the equipment, be sure all pump and
heater unions are secure. Each pump has 2 unions and the heater has 2 unions. A newly delivered spa may have loose unions caused in transporting the spa. Check that all slice valves are open, in the up position. The slice valves may become closed during transportation of the spa.
4. Fill spa at least 1” above the filters or to the minimum water level indication located near the
filter area. We recommend filling the spa through the filter area.
5. Turn the power on to the spa. Spa will initially display Priming Mode or “Pr”. This lasts
approximately 5-6 minutes. This time is provided to allow each of the pumps to be activated and checked to ensure they are not air locked from the spa being filled.
6. Be sure the adjustable jets in your spa are open by turning the face of the jet. Most of the jets
in your spa are adjustable and removable by turning the face of the jet.
Slice Valve
and Pump Union
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INitial Spa Setup
7. It may be necessary to bleed air from the pump(s) in your spa if, after start up, your spa
pumps are turning on and off but you do not have water flow from the jets in your spa. Due to the nature of water flow and hydro-therapy pumps, please be advised that air locking
of pumps may occur. Master Spas has taken measures to reduce the possibility of this, but it still may occur, especially after refilling a spa. This is not a service covered under warranty and service charges may apply.
To relieve an airlock situation, loosen the pump union on the discharge of the pump. This pump union is indicated by an arrow in the picture below. Water should leak out of the union once the air has been removed. Tighten the union and test the pump for proper opera­tion. Repeat this process if needed.
Airlock
Pump Union
Slice Valve
8. Adjust water chemistry according to the instructions provided in the “Water Maintenance”
section.
9. Your spa water will heat approximately 3 to 4 degrees Fahrenheit per hour (1 to 2 degrees
Celsius) with the cover placed on the spa. This varies depending on the size of the spa and ambient temperatures.
10. Step into the soothing waters of your Master Spa!
Relax and enjoy.
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Spa Controls - Icon Spa Touch
The Main Screen
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ICON SPECIFICATIONS
H = High Temperature Range
R = Ready Mode
F1 = Filter Cycle 1 Running
O3 = Ozone Running
C = Cleanup Cycle
Wi-Fi Signal Indicator
Lock Indicator Icon
Invert Screen
Light Icon = Turns On/Off
Music Icon = Press To Enter Music Screen*
Message Waiting Indicator
Set Temperature Up
Spa Equipment Control Icon
Temperature Scale (F/C)
Current Water Temperature
Settings Icon
Heat Indicator
Set Temperature Down
Spa Controls
The Main Screen
      
SPA STATUS
Important information about spa operation can be seen on the Main Screen. Most features, including Set Temperature adjustment, can be accessed from this screen. The actual water temperature can be seen, and the Set Temperature can be adjusted. Time-of-Day, Ozone and Filter status is available, along with other messages and alerts. The selected Temperature Range is indicated in the upper left corner. The Spa Equipment Control Icon in the center will spin if any pump is running. A Lock icon is visible if the panel or settings are locked.
Note: After 30 minutes the display will automatically go into sleep mode, which turns the display off. This is normal operation. Touch anywhere on the screen to wake the panel up.
*Only if Fusion Touch Sound is equipped. Options vary by model.
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Spa Controls
The Main Screen
ICON SPECIFICATIONS
1.
= High Temperature Range
= Low Temperature Range
2. = Ready Mode
= Ready And Rest Mode = Rest Mode
3. = Filter1 Mode
= Filter2 Mode = Filter1 and 2 Mode
4. = Ozone is Running. If you don't see the icon that means the Ozone is OFF.
5. = Cleanup Cycle is Running. If you don't see the icon that means the Cleanup Cycle is OFF.
6. = Wi-Fi icon just indicates that the Wi-Fi link is connected. It does not indicate signal strength.
7. Lock Icon: When displayed, indicates the panel is in a locked mode. To unlock or lock a setting or panel lock, you press and hold the corresponding icon for 5+ seconds until the text and icon change to the opposite state.
There are 2 lock icons that can be shown on the title bar of most screens. A tall skinny one representing a settings lock is applied. It is shown on screens that are affected by the settings lock. And the standard lock icon which represents the Panel being locked. If both settings and panel are locked, only the panel lock will show since the settings lock doesn’t do much in that situation. When the panel is locked, the Settings Menu Screen will only show items not affected by that lock (System Info and Lock Screens).
8. = Invert (or flip) Screen
9. = Lights is turned ON
= Light is Inactive
= Light is Disabled
10. = Music is Active*
= Music is Inactive
= Music is Disabled
*Only if Fusion Touch Sound is equipped. Options vary by model.
11.
Message Waiting Indicator: The Message Waiting Indicator will show one of the following icons:
= Fatal error (Spa can’t function until it’s fixed)
= Normal Error or Warning
= Reminder Message
= Information Message
Touch the Indicator to go to a Message Screen which shows the message. Some messages will include the “Call for Service” text as it requires a service technician to
fix the problem. If the panel is locked and a message alert appears, you will be taken to the UNLOCK screen before you can clear the message.
Touching the Error/Warning/Reminder/Info Icon on the Message Screen will take you to the
System Information Screen to allow for troubleshooting over the phone or for a field service tech to better understand what is going on. Exiting the System information Screen will take you back to the Message Screen in that situation.
12. Set Temperature Up: Adjust set temperature higher.
13. = Spa Equipment Control Icon. Brings up a screen where the spa jets, blower or other equipment can be controlled. While on the Spa Equipment Screen, you can press a Jets button once for low speed, and if configured press it again for high speed.
= Jet is
Inactive. Indicates if a pump is running or not.
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Spa Controls
The Main Screen
ICON SPECIFICATIONS
14. Temperature Scale: Indicates if the temperature is in
= Fahrenheit or
= Celsius.
15. Current water temperature: Displays current water temperature.
16. Setting Icon:
= Settings is Active
= Settings is Inactive
Takes you to Settings Menu Screen Where the available specific features that can be adjusted for the control can be adjusted.
The same goes for the Utilities Menu Screen and the Test Menu (used by Spa Technicians).
17. Heat Indicator: Indicates when the spa heater is on.
18. Set Temperature Down: Adjust set temperature lower.
NAVIGATION
Navigating the entire menu structure is done by touching the screen.
The three screen selections indicated below can be selected. Touch one of these to enter a different screen with additional controls.
Most menu screens time out and revert to the main screen after 30 seconds of no activity.
Spa Equipment
Settings
Music*
*Only if Fusion Touch Sound is equipped. Options vary by model.
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Spa Controls
The Main Screen
MESSAGES
At the bottom of the screen, at certain times an indicator may appear showing that a message is waiting. Touch this indicator to go to the Message Display Screen. On that Screen some of the messages can be dismissed.
Warning Message is Waiting
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Spa Controls
The Set Temperature
SET TEMPERATURE
Press Up or Down once to display the Set Temperature (indicated by a flashing ºF or ºC). Press Up or Down again to modify the Set Temperature. The Set Temperature changes immediately.
If you need to switch between High Temperature Range and Low Temperature Range you need to go to the Settings Screen.
PRESS-AND-HOLD
If Up or Down is pressed and held, the temperature will continue to change until you stop pressing, or until the Temperature Range limits are reached.
Set Temperature Up
Set Temperature Down
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Spa Controls
The Spa Screen
ALL EQUIPMENT ACCESS
The Spa Screen shows all available equipment* to control. The display shows icons that are related to the equipment installed on a particular spa model, so this screen may change depending on the installation.
The icon buttons are used to select and control individual devices.
Some devices, like pumps, may have more than one ON state, so the icon will change to reflect the state of the equipment. Below are some examples of 2-speed Pump indicators.
Jets Off Jets Low Jets High
If the spa has a Circulation Pump, a Circulation Pump Icon will appear to indicate its activity, but outside of Priming Mode, the Circulation Pump cannot be controlled directly.
* One exception: The Main Spa Light is not shown on the Spa Screen; it is only shown
(and controlled) on the Main Screen.
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Spa Controls
Common Buttons
VALUES INCREMENT/DECREMENT
If an Up or Down button is shown and pressed when on an editing page, and a value has been selected (highlighted), the value can be incremented by pressing the up arrow or decremented by pressing the down arrow.
INVERT
Will appear on upper right on all screens.
Increment
Invert
Save
Decrement
Selected Value
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Spa Controls
Common Buttons
EXITING SCREENS
The Back button is on every screen except the Main Screen, the Priming Mode Screen are a Message Display Screen.
When you see only this button, or this button plus an Inactive Save Button, it means Back or Exit. It appears on editing screens before you have changed any value, as well as on all other screens.
When you see both the Back button and an Active Save button, the Save button will Save, while the Back button will Cancel. If the screen times out due to no activity it will act like Cancel.
Back
Back (Functions as Cancel)
Inactive Save Button
Active Save Button
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Spa Controls
Common Buttons
PAGE RIGHT/LEFT
If there is a right arrow at the bottom of the screen, it takes you to the next page.
If there is a left arrow at the bottom of the screen, it takes you to the previous page.
PAGE UP/DOWN
If an Up or Down button is shown and pressed when on a page with a text list, the list can be scrolled a page at a time.
Page Up
Page Down
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Spa Controls
The Settings Screen
PROGRAMMING, ETC.
The Settings Screen is where all programming and other spa behaviors are controlled.
Each icon on the Settings screen takes you to a different screen, where one or more setting may be viewed and/or edited.
DUAL TEMPERATURE RANGES (HIGH VS. LOW)
This system incorporates two temperature range settings with independent set temperatures. The specific range can be selected on the Settings screen and is visible on the Main Screen in the upper left corner of the display.
These ranges can be used for various reasons, with a common use being a “ready to use” setting vs. a “vacation” setting. Each range maintains its own set temperature as programmed by the user. This way, when a range is chosen, the spa will heat to the set temperature associated with that range.
High Range can be set between 80˚F (27˚C) and 104˚F (40˚C).
Low Range can be set between 50˚F (10˚C) and 99˚F (37˚C).
Freeze Protection is active in either range.
The Heat Icon
takes you to a screen where you control the Heat Mode and the Temperature Range.
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Spa Controls
The Settings Screen
HEAT MODE – READY VS. REST
In order for the spa to heat, a pump needs to circulate water through the heater. The pump that performs this function is known as the “heater pump.”
The heater pump can be either a 2-speed pump (Pump 1) or a circulation pump.
If the heater pump is a 2-speed Pump 1, Ready Mode will circulate water every 1/2 hour, using Pump 1 Low, in order to maintain a constant water temperature, heat as needed, and refresh the temperature display. This is known as “polling”.
Rest Mode will only allow heating during programmed filter cycles. Since polling does not occur, the temperature display may not show a current temperature until the heater pump has been running for a minute or two.
When the heater pump has come on automatically (for example for heating) you can switch be­tween low speed and high speed but you cannot turn the heater pump off.
Circulation Mode (See information within "Pumps" in the Spa Controls - Spa Behavior section, for further information on circulation modes)
If the spa is configured for 24hr circulation, the heater pump generally runs continuously. Since the heater pump is always running, the spa will maintain set temperature and heat as needed in Ready Mode, without polling.
In Rest Mode, the spa will only heat to set temperature during programmed filter times, even though the water is being filtered constantly when in 24hr circulation mode.
READY-IN-REST MODE
Ready in Rest Mode appears in the display if the spa is in Rest Mode and the Jets 1 Button is pressed. When the heater pump has come on automatically (for example for heating) you can switch between low speed and high speed but you cannot turn the heater pump off. After 1 hour, the System will revert to Rest Mode. This mode can also be reset by selecting the Heat Mode.
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PRIMING THE PUMPS
As soon as the Priming Mode screen appears on the panel, select the “Jets 1” button once to start Pump 1 in low-speed and then again to switch to high-speed. Also, select the other pumps, to turn them on. The pumps should be running in high-speed to facilitate priming. If the pumps have not primed after 2 minutes, and water is not flowing from the jets in the spa, do not allow the pumps to continue to run. Turn off the pumps and repeat the process. Note: Turning the
power off and back on again will initiate a new pump priming session. Sometimes momentarily turning the pump off and on will help it to prime. Do not do this more than 5 times. If the pump(s) will not prime, shut off the power to the spa and call for service.
Important: A pump should not be allowed to run without priming for more than 2 minutes. Under NO circumstances should a pump be allowed to run without priming beyond the end of the 4-5 minute priming mode. Doing so may cause damage to the pump and cause the system to energize the heater and go into an overheat condition.
Spa Controls
Fill it up!
PREPARATION AND FILLING
Fill the spa to its correct operating level. Be sure to open all valves and jets in the plumbing system before filling to allow as much air as possible to escape from the plumbing and the control system during the filling process. After turning the power on at the main power panel, the top-side panel will display a splash screen or startup screen.
PRIMING MODE – M019*
After the initial start-up sequence, the control will enter Priming Mode and display a Priming Mode screen. Only pump icons appear on the priming mode screen. During the priming mode, the heater is disabled to allow the priming process to be completed without the possibility of energizing the heater under low-flow or no-flow conditions. Nothing comes on automatically, but the pump(s) can be energized by selecting the “Jet” buttons. If the spa has a Circulation Pump, it can be turned on and off by pressing the “Circ” button during Priming Mode.
EXITING PRIMING MODE
The system will automatically enter the normal heating and filtering at the end of the priming mode, which lasts 4-5 minutes. You can manually exit Priming Mode by pressing the “Back” button on the Priming Mode Screen. Note that if you do not manually exit the priming mode as described above, the priming mode will be automatically terminated after 4-5 minutes. Be sure that the pump(s) have been primed by this time. Once the system has exited Priming Mode, the top-side panel will display the Main Screen, but the display will not show the water temperature yet, as shown below. This is because the system requires approximately 1 minute of water flowing through the heater to determine the water temperature and display it.
*M0XX is a Message Code. See Fault Log in the Utilities section.
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Spa Controls
Spa Behavior
PUMPS
On the Spa Screen, select a “Jets” button once to turn the pump on or off, and to shift between low- and high-speeds if equipped. If left running, the pump will turn off after a time-out period.
Non-Circulation Systems
The low-speed of pump 1 runs when the blower or any other pump is on. If the spa is in Ready Mode, Pump 1 low may also activate for at least 1 minute every 30 minutes to detect the spa temperature (polling) and then to heat to the set temperature if needed. When the low-speed turns on automatically, it cannot be deactivated from the panel, however the high speed may be started.
Circulation Pump Modes
If the system is equipped with a circulation pump, it will be configured to work in one of two different ways depending on the control system software. The circulation pump mode cannot be changed.
1. The circulation pump operates continuously (24 hours) with the exception of turning off for 30
minutes at a time when the water temperature reaches 3°F (1.5°C) above the set temperature (most likely to happen in warm climates or if set temperature is lowered/set below the current water temperature). This is the typical mode for most spas with a dedicated circulation pump.
2. A programmable circulation pump will come on when the system is checking temperature (poll-
ing), during filter cycles, during freeze conditions, or when another pump is on.
FILTRATION AND OZONE
On non-circulation systems, Pump 1 low and the ozone generator will run during filtration. On circulation systems, the ozone will generally run with the circulation pump.
The system is factory-programmed with one filter cycle that will run in the evening (assuming the time-of-day is properly set) when energy rates are often lower. The filter time and duration are programmable. A second filter cycle can be enabled as needed.
At the start of each filter cycle, the pumps will run briefly to purge the plumbing to maintain good water quality.
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Spa Controls
Spa Behavior
FREEZE PROTECTION
If the temperature sensors within the heater detect a low enough temperature, then the water devices automatically activate to provide freeze protection. The water devices will run either continuously or periodically depending on conditions.
CLEAN-UP CYCLE (OPTIONAL)
When a pump is turned on by a button press, a clean-up cycle begins 30 minutes after the pump is turned off or times out. The heat/filter pump and the ozone generator will run for 30 minutes or more, depending on the system. If the spa has a 24hr circulation pump which performs as the heat and filter pump, the cleanup cycle will not apply as the 24hr circulation pump provides constant filtration. On some systems, you can change this setting. See the Cleanup Cycle section in Additional Settings.
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Spa Controls
Time-of-Day
BE SURE TO SET THE TIME-OF-DAY
Setting the time-of-day is important for determining filtration times and other background features.
The Heat Icon on the Settings Screen takes you to a screen where you control the Time-of-Day.
On the Time-of-Day screen, simply select the Hours and Minutes. Use the Up and Down Buttons to
make changes, then Save.
If no time-of-day is set in the memory an Information Screen will appear. If you exit it and Information Icon will appear at the bottom of the Main Screen, until the time-of-day has been set.
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Spa Controls
Adjusting Filtration
MAIN FILTRATION
Using the same adjustment as Setting the Time, Filter Cycles are set using a start time and a duration. Each setting can be adjusted in 15-minute increments. The panel calculates the end time and displays it automatically.
The Filter Icon
on the Settings Screen takes you to a screen where you control the Filter Cycles.
Press “1” to view Filter 1. Press “2” once to view Filter 2. Press “2” again to turn Filter 2 ON or OFF.
When Filter Cycle 2 is ON, it can be adjusted in the same manner as Filter Cycle 1.
It is possible to overlap Filter Cycle 1 and Filter Cycle 2, which will shorten overall filtration by the overlap amount.
FILTER CYCLE 2 - OPTIONAL FILTRATION
Filter Cycle 2 is OFF by default on most systems.
Viewing Filter 1 while Filter 2 is OFF: Viewing Filter 1 while Filter 2 is ON:
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Spa Controls
Adjusting Filtration
PURGE CYCLES
In order to maintain sanitary conditions, as well as protect against freezing, all pumps will purge water from their respective plumbing by running briefly at the beginning of each filter cycle.
If the Filter Cycle 1 duration is set for 24 hours, enabling Filter Cycle 2 will initiate a purge when Filter Cycle 2 is programmed to begin.
THE MEANING OF FILTER CYCLES
1. The heating pump always runs during the filter cycle*
2. In Rest Mode, heating only occurs during the filter cycle
3. Purges happen at the start of each filter cycle
* For example, if your spa is set up for 24/hour circulation except for shutting off when the
water temperature is 3˚F/1.3˚C above the set temperature, that shutoff does not occur during filter cycles.
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Spa Controls
Restricting Operation
Locking and Unlocking
The control can be restricted to prevent unwanted use or temperature adjustments.
Locking the Panel prevents the controller from being used, but all automatic functions are still active.
Locking the Settings allows Jets and other features to be used, but the Set Temperature and other programmed settings cannot be adjusted.
Settings Lock allows access to a reduced selection of menu items. These include Filter Cycles, Invert, Information and Fault Log. They can be seen, but not changed or edited.
The same steps are used to Lock and Unlock.
To lock either Settings or Panel first select Settings (if it says “Unlocked”) or Panel (if it says “Unlocked”), then press the word “Lock“ for at least 5 seconds.
To unlock either Settings or Panel first select Settings (if it says “Locked”) or Panel (if it says “Locked”), then press the word “Lock“ for at least 5 seconds.
Panel Locked and Settings Unlocked
Press here for 5 seconds
to lock or unlock.
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Spa Controls
Additional Settings
HOLD - M037*
Hold Mode is used to disable the pumps during service functions like cleaning or replacing the filter. Hold Mode will last for 1 hour unless the mode is exited manually. If spa service will require more than an hour, it may be best to simply shut down power to the spa.
The Hold Icon
on the Settings Screen places the spa in Hold Mode and displays the System
Hold screen.
Touch Back to exit Hold Mode.
*M0XX is a Message Code. Codes like this will be seen in the Fault Log
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Spa Controls
The Utilities Screen
UTILITIES
The Utilities Icon in the Settings Screen takes you to the Utilities Screen.
The Utilities Screen may contain the following:
FAULT LOG
The Fault Log is a record of the last 24 faults that can be reviewed by a service tech. Use the Up and Down buttons to view each of the Faults. When Priming Mode shows in the Fault Log, it is not a fault. Rather, it is used to keep track of spa restarts.
GFCI TEST (FEATURE NOT AVAILABLE ON ALL SYSTEMS.)
GFCI Test will not appear on the screen if the feature is not available. This screen allows the GFCI to be tested manually from the spa control panel (See more in Utilities - GFCI Test Feature).
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Spa Controls
Additional Settings
UNITS SCREEN
The Units Icon on the Settings Screen takes you to the Units Screen.
REMINDERS
The Reminder Icon on the Settings Screen takes you to the Reminders screen.
Press “Temp Display” to change the temperature between Fahrenheit and Celsius.
Press “Time Display“ to change the clock between 12 hr and 24 hr display.
Press “Reminders“ to turn the reminder messages (like “Clean Filter”) ON (Yes) or OFF (No).
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Spa Controls
Additional Settings
CLEANUP CYCLE
Cleanup Cycle Duration is not always enabled, so it may not appear. When it is available, set the length of time the heat/filter pump will run after each use. 0-4 hours are available. Setting to 0.0 Hr prevents the Cleanup Cycles from running.
The Cleanup Icon
on the Settings Screen takes you to the Cleanup Cycle screen.
Note: Cleanup cycles do not apply to systems set for 24hr circulation pump mode as the circulation pump performs as the heat and filter pump to provide constant filtration.
LANGUAGE
The Language Icon
on the Settings Screen takes you to the Language screen.
Change the language displayed on the panel.
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Spa Controls
Information
SYSTEM INFORMATION
The System Information Screen displays various settings and identification of the particular system.
System Model
Displays the Model Number of the System.
Panel Version
Displays a number of the software in the topside control panel.
Software ID (SSID)
Displays the software ID number for the System.
Configuration Signature
Displays the checksum for the system configuration file.
Current Setup
Displays the currently selected Configuration Setup Number.
Dip Switch Settings
Displays a number that represents the DIP switch positions of S1 on the main circuit board.
Heater Voltage (Feature not used on CE rated systems.)
Displays the operating voltage configured for the heater.
Heater Wattage as Configured in Software (CE Systems Only.)
Displays a heater kilowatt rating as programmed into the control system software (1-3 or 3-6).
Heater Type
Displays a heater type ID number.
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Spa Controls
Utilities – GFCI Test Feature
The Ground Fault Circuit Interrupter (GFCI) or Residual Current Detector (RCD) is an important safety device and is required equipment on a hot tub installation.
Forcing the GFCI Trip Test (North America Only)
Touching the GFCI Test Icon on the Utilities Screen takes you to the GFCI Test screen. This feature is not available on all systems. The GFCI Test icon will only display if the system is capable of this feature.
The installer can use the GFCI Trip Test to confirm proper function of the GFCI.
The GFCI should trip within several seconds and the spa should shut down. If it does not, shut down the power and manually verify that a GFCI breaker is installed and that the circuit and spa are wired correctly. Verify the function of the GFCI with its own test button. Restore power to the spa and repeat the GFCI Trip Test.
Once the GFCI is tripped by the test (causing the spa to be shut off from power being removed), reset the GFCI breaker to turn spa back on. You can verify a successful test by navigating to the above screen. “Passed” should appear after the Reset line is selected on the GFCI screen.
CE Product:
CE registered systems do not have an RCD Test Feature due to the nature of the electrical service. Some UL registered systems do not have the GFCI Test Feature. The end-user must be trained how to properly test and reset the RCD.
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Spa Controls
General Messages
Most messages and alerts will appear at the bottom of the normally used screens. Several alerts and messages may be displayed in a sequence.
WATER TEMPERATURE IS UNKNOWN
After the pump has been running for 1 minute, the temperature will be displayed.
THE WATER IS TOO HOT – M029*
The system has detected a spa water temp of 110°F (43.3°C) or more, and spa functions are disabled. System will auto reset when the spa water temp is below 108°F (42.2°C). Check for extended pump operation (i.e. filter cycle durations or extended spa pump use beyond the 15 timeouts) and warm ambient temperatures.
*M0XX is a Message Code. Codes like this will be seen in the Fault Log
POSSIBLE FREEZING CONDITION
A potential freeze condition has been detected, or the Aux Freeze Switch has closed. All water devices are activated. In some cases, pumps may turn on and off and the heater may operate during Freeze Protection. This is an operational message, not an error indication.
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Spa Controls
Heater-Related Messages
THE WATER FLOW IS LOW – M016**
There may not be enough water flow through the heater to carry the heat away from the heating element. Heater start up will begin again after about 1 min. See “Flow Related Checks” below.
THE WATER FLOW HAS FAILED* – M017**
There is not enough water flow through the heater to carry the heat away from the heating element and the heater has been disabled. See “Flow Related Checks” below. After the problem has been resolved, reset the message*.
THE HEATER MAY BE DRY* – M028**
Possible dry heater, or not enough water in the heater to start it. The spa is shut down for 15 min. Reset this message* to reset the heater start-up. See “Flow Related Checks” below.
THE HEATER IS DRY* – M027**
There is not enough water in the heater to start it. The spa is shut down. After the problem has been resolved, you must reset the message* to restart heater start up. See “Flow Related Checks” below.
FLOW-RELATED CHECKS
Check filters for possible blockage. Try cleaning or replacing filters (especially if spa is equipped with 24 hour circulation pump).
Check for low water level, suction flow restrictions (i.e. any leaves or debris pulled against suc tion fittings in bottom of spa shell), closed valves, too many closed jets and pump prime/air locked pump (see initial spa setup for instruction on relieving pump air lock).
On some systems, even when spa is shut down by an error condition, some equipment may occa­sionally turn on to continue monitoring the temperature or if freeze protection is needed.
* Some messages can be reset from the panel. Messages that can be reset will appear with a Clear
Icon at the bottom of the Message Screen. Press the Clear Icon text to reset the message.
**M0XX is a Message Code. Codes like this will be seen in the Fault Log
THE HEATER IS TOO HOT* – M030**
One of the water temp sensors has detected 118°F (47.8°C) in the heater and the spa is shut down. You must reset the message* when water is below 108°F (42.2°C). See “Flow Related Checks” below.
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**M0XX is a Message Code. Codes like this will be seen in the Fault Log
Spa Controls
Sensor-Related Messages
Miscellaneous Messages
SENSORS ARE OUT OF SYNC – M015**
The temperature sensors MAY be out of sync by 3°F (1°C). Call for Service if this message does not disappear within a few minutes.
SENSORS ARE OUT OF SYNC -- CALL FOR SERVICE* – M026**
The temperature sensors ARE out of sync. The fault above has been established for at least 1 hour. Call for Service.
COMMUNICATIONS ERROR
The control panel is not receiving communication from the System. Call for Service.
TEST SOFTWARE INSTALLED
The Control System is operating with test software. Call for Service.
SENSOR A FAULT, SENOR B FAULT – SENSOR A: M031**, SENSOR B: M032**
A temperature sensor or sensor circuit has failed. Call for Service.
* Some messages can be reset from the panel. Messages that can be reset will appear with a Clear
Icon at the bottom of the Message Screen. Press the Clear Icon text to reset the message.
**M0XX is a Message Code. Codes like this will be seen in the Fault Log
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Spa Controls
System-Related Messages
PROGRAM MEMORY FAILURE* – M022**
At Power-Up, the system has failed the Program Checksum Test. This indicates a problem with the firmware (operation program) and requires a service call.
THE SETTINGS HAVE BEEN RESET (PERSISTENT MEMORY ERROR)* – M021**
Contact your dealer or service organization if this message appears on more than one power-up.
THE CLOCK HAS FAILED* – M020**
Contact your dealer or service organization.
CONFIGURATION ERROR (SPA WILL NOT START UP)
Contact your dealer or service organization.
THE GFCI TEST FAILED (SYSTEM COULD NOT TEST THE GFCI) – M036**
(North America Only) May indicate an unsafe installation. Contact your dealer or service organization.
A PUMP MAY BE STUCK ON – M034**
Water may be overheated. POWER DOWN THE SPA. DO NOT ENTER THE WATER. Contact your dealer or service organization.
HOT FAULT – M035**
A Pump Appears to have been Stuck ON when spa was last powered POWER DOWN THE SPA. DO NOT ENTER THE WATER. Contact your dealer or service organization.
* Some messages can be reset from the panel. Messages that can be reset will appear with a Clear
Icon at the bottom of the Message Screen. Press the Clear Icon text to reset the message.
**M0XX is a Message Code. Codes like this will be seen in the Fault Log
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**M0XX is a Message Code. Codes like this will be seen in the Fault Log
Spa Controls
Reminder Messages
GENERAL MAINTENANCE HELPS
Reminder Messages can be suppressed by using the Reminders Screen.
Reminder Messages and frequency may vary. These are general messages to remind users about normal spa maintenance. Some messages may not apply depending on the actual equipment in the spa.
CHECK THE PH
May appear on a regular schedule, i.e. every 7 days. Check pH with a test kit and adjust pH with the appropriate chemicals.
CHECK THE SANITIZER
May appear on a regular schedule, i.e. every 7 days. Check sanitizer level and other water chemistry with a test kit and adjust with the appropriate chemicals.
CLEAN THE FILTER
May appear on a regular schedule, i.e. every 30 days.
TEST THE GFCI (OR RCD)
May appear on a regular schedule, i.e. every 30 days.
The GFCI or RCD is an important safety device and must be tested on a regular basis to verify its reli­ability.
Every user should be trained to safely test and reset the GFCI or RCD associated with the hot tub installation.
A GFCI or RCD will have a TEST button on it that allows a user to verify proper function.
CHANGE THE WATER
May appear on a regular schedule, i.e. every 180 days. Change the water in the spa on regular basis to maintain proper chemical balance and sanitary conditions.
Additional messages may appear on specific systems.
* Reminder messages can be reset from the panel. Messages that can be reset will appear with a
Clear Icon at the bottom of the Message Screen. Press the Clear Icon text to reset the message.
**M0XX is a Message Code. Codes like this will be seen in the Fault Log
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**M0XX is a Message Code. Codes like this will be seen in the Fault Log
Spa Controls
Reminder Messages
CLEAN THE COVER
May appear on a regular schedule, i.e. every 30 days. Vinyl covers should be cleaned and condi­tioned for maximum life.
TREAT THE WOOD
May appear on a regular schedule, i.e. every 180 days. Wood skirting and furniture should be cleaned and conditioned per the manufacturers instructions for maximum life.
CHANGE THE FILTER
May appear on a regular schedule, i.e. every 365 days. Filters should be replaced occasionally to maintain proper spa function and sanitary conditions.
CHANGE THE UV
May appear on a regular schedule, i.e. every 18 months. Change the UV as instructed in the Mast3rPur section. This is a general message and may not apply if spa is not equipped with UV.
CHECK OZONE
May appear on a regular schedule, i.e. every 365 days. Check the ozone system as instructed in the Regular Maintenance Procedures.
Additional messages may appear on specific systems.
* Reminder messages can be reset from the panel. Messages that can be reset will appear with a
Clear Icon at the bottom of the Message Screen. Press the Clear Icon text to reset the message.
**M0XX is a Message Code. Codes like this will be seen in the Fault Log
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Pump 1
Pump 1 Air Control
REV. 022018
Spa Controls - Pump Control Diagram
COMPACT
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Spa Controls - Pump Control Diagram
SIGNATURE 4
Pump 1
Pump 1 Air Control
Water Feature Diverter
REV. 022018
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Spa Controls - Pump Control Diagram
HURRICANE
Pump 1
Water Feature Diverter
Pump 1 Air Control
Pump 1 Air Control
REV. 022018
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Spa Controls - Pump Control Diagram
INT Evo 8
Pump 1
Pump 2
Pump 1 Air Control
Pump 2
Air Control
Pump 1 Water
Feature Diverter
REV. 022018
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Spa Controls - Pump Control Diagram
INT Evo 8B
Pump 2
Pump 1
Pump 1 Water Feature Diverter
Pump 1 Air Control
Pump 2 Air Control
REV. 022018
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Pump 1
Pump 2
Pump 1 Water Feature Diverter
Pump 2 Air Control
Pump 1 Air Control
REV. 022018
Spa Controls - Pump Control Diagram
SIGNATURE AS
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Pump 1
Pump 2
Pump 1 Air Control
Pump 1 Water
Feature Diverter
Pump 2
Air Control
REV. 022018
Spa Controls - Pump Control Diagram
SIGNATURE 1
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Pump 2
Pump 1
Pump 1 Water
Feature Diverter
Pump 2
Air Control
Pump 2
Air Control
Pump 1
Air Control
Spa Controls - Pump Control Diagram
SIGNATURE DL
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FUSION TOUCH SOUND (if equipped)
The Balboa BT Audio option offers Bluetooth connection to play audio from a mobile Bluetooth audio capable device. The functions of the BBA system such as power, volume and skipping tracks can be performed from the spa topside control panel within the Music menu.
These are spaTouch 2 screens. spaTouch 1 (“Icon” GUI) has the same icons, but some icons are in different positions.
A - Song, Artist, Song
Length, Elapsed Time B - Settings C - Volume + / ­D - Repeat (one song or
all songs) E - Mute On/Off F - Shuffle G - Track Forward H - Play/Pause I - Track Back J - Power On/Off K - Input Modes:
Bluetooth, USB*,
Line In*
Press this button
A
B
C
D
E
F
K J I H G
Some icons such as “Repeat” may not appear if music isn’t playing.
* Internal audio module has capabilities for Bluetooth, Line In and USB. There is no external capabilities for
Line In and USB. For this reason, these inputs will not be applicable when seen. Simply use Mode to rotate back to Bluetooth input.
WARNING: Never remain in your spa longer than 15 minutes per session when the water temperature is above
98˚F (36˚C). If you wish to spend more time in your spa, whether enjoying music or just lounging, be sure to keep the spa water at or below body temperature (98.6˚F / 37˚C).
Topside Panel Interface
(Topside panels with “Icon” GUI)
Press this button
These are spaTouch 2 screens. spaTouch 1 (“Icon” GUI) has the same icons, but some icons are in different positions.
Home Screen
Topside Panel Interface
(Topside panels with “Icon” GUI)
Press this button
These are spaTouch 2 screens. spaTouch 1 (“Icon” GUI) has the same icons, but some icons are in different positions.
F
E
D
C
B
A
Home Screen
Bluetooth Screen
A - Song, Artist, Song
Length, Elapsed Time B - Settings C - Volume + / - D - Repeat
· Repeat one song
· Repeat all songs
E - Mute On/Off
F - Shufe
G - Track forward H - Play/Pause I - Track back J - Power On/Off
HOME SCREEN
BLUETOOTH SCREEN
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FUSION TOUCH SOUND (if equipped)
WARNING:
Never remain in your spa longer than 15 minutes per session when the water temperature is above 98˚F (36˚C). If you wish to spend more time in your spa, whether enjoying music or just lounging, be sure to keep the spa water at or below body temperature (98.6˚F / 37˚C).
The following modes are available: Bluetooth, Line In, USB. All systems are equipped with Bluetooth mode. However, systems may or may not have Line In and USB, as these input modes are optional.
Adjust Input Modes
(Topside panels with “Icon” GUI)
ADJUST INPUT MODES
INPUT MODE ICONS
The following modes are available: Bluetooth, Line In*, USB*. All systems are equipped with Bluetooth mode.
Press this button for Input Modes
Bluetooth (disconnected)
Bluetooth (connected)
USB*
Line In*
Press this button for Input Modes
Input Mode Icons
The following modes are available: Bluetooth, Line In, USB. All systems are equipped with Bluetooth mode. However, systems may or may not have Line In and USB, as these input modes are optional.
Adjust Input Modes
(Topside panels with “Icon” GUI)
Bluetooth (connected)
Bluetooth (disconnected)
Line In
USB
Only spaTouch 2 and spaTouch 1 (software version 3.36 or above) have these icons. Earlier versions of spaTouch 1 have one icon.
* Internal audio module has capabilities for Bluetooth, Line In and USB. There is no external capabilities for
Line In and USB. For this reason, these inputs will not be applicable when seen. Simply use Mode to rotate back to Bluetooth input.
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1. On the topside panel, press the music button.
2. Next, press the power button.
3. Turn on Bluetooth function of your smart device or music device.
4. On your smart device or mobile device, click search for Bluetooth device. Make sure you are
close to the spa. Operating Range is up to 50’ (will vary, dependent on installation and objects between spa Bluetooth module and your Bluetooth device).
5. Select “PPME70BT” from the pairing list.
6. Click “Connect”. Once connected, you can now play your favorite music from your smart device
or mobile device.
WARNING: Never remain in your spa longer than 15 minutes per session when the water temperature is above
98˚F (36˚C). If you wish to spend more time in your spa, whether enjoying music or just lounging, be sure to keep the spa water at or below body temperature (98.6˚F / 37˚C).
BLUETOOTH CONNECTION
Bluetooth Connection
(Topside panels with “Icon” GUI)
1 - Power up the system pack with bba2 already connected to the system pack.
2 - On the topside panel press the music button. Next, press the power button.
Music Button Power Button
Topside Panel Options
Topside Panel: spaTouch 1 Graphical User Interface: “Icon” (software version 3.36 or above)
Topside Panel: spaTouch 2 Graphical User Interface: “Icon” (software version 2.0 or above)
FUSION TOUCH SOUND (if equipped)
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FUSION TOUCH SOUND (if equipped)
WARNING:
Never remain in your spa longer than 15 minutes per session when the water temperature is above 98˚F (36˚C). If you wish to spend more time in your spa, whether enjoying music or just lounging, be sure to keep the spa water at or below body temperature (98.6˚F / 37˚C).
ADJUST SETTINGS
Press this button for Settings
Adjust Settings
(Available only on topside panels with “Icon” GUI)
These buttons adjust Settings values
Press this button for Settings
These buttons adjust Settings values
These buttons navigate to the following Settings:
Balance
Bass Gain
EQ Preset
Fade
Filter
There are two types of audio filters: Low Pass, High Pass. These filters apply to the rear speaker output only. Select the Low Pass for subwoofers or High Pass for tweeters. Or, select OFF if filtering is not desired. Normal speakers do not require filtering.
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Dream Lighting (if equipped)
The optional Dream Lighting package adds beautiful soft streams of light to accent the exterior corners of your hot tub at night.
This feature utilizes a light sensor to turn on as daylight diminishes (dusk) and remains on through the night. You can manually shut off the lights by pressing the power button located on the light sensor, found on the skirting panel that’s on the same side as the control panel of your spa. The Dream Lighting feature is only activated by darkness. It will not turn on during daylight hours or in well lit areas.
Light Sensor
Power Button
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Wi-Fi Module (if equipped)
Remotely control the operations of your spa via an optional integrated Wi-Fi module that works with the Balboa Water Group Wi-Fi Spa Control App. This app is available for Apple® or Android® devices. Please refer to the Balboa Water Group website and mobile device app for operation infor­mation.
http://www.balboawater.com/bwa
Note: WiFi Module is not available for all spa models. If this options was not added from the factory, see your Master Spas dealer for further details and compatibility.
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KEY
DESCRIPTION
1
REACTION CHAMBER
2
NUT KEP
3
MOUNTING BRACKET
4
MOUNTING SCREW (NOT PROVIDED)
5
ELECTRICAL ENCLOSURE
6
QUARTZ TUBE
7
SCREW 8-32 X 3/8”
8
QUARTZ SEAL GASKET
9
COMPRESSION WASHER
10
PLASTIC WASHER
11
COMPRESSION NUT
12
ELECTRONIC BALLAST
13
ENCLOSURE GASKET
14
ENCLOSURE COVER
15
SCREW #8 X 5/8”
16
BALLAST CONNECTOR
17
LAMP CONNECTOR
18
BOOT COVER
19
UPPER CUSHION
20
UV LAMP
21
LOWER CUSHION
22
GROUND LUG
WARNING:
BEFORE PERFORMING ANY MAINTENANCE ON THE UV PURIFICATION SYSTEM, MAKE SURE THE SPA IS SHUT DOWN.
MAINTENANCE – See Figure 1.
Quartz tube (6) to be cleaned every six months of usage.
DANGER: Turn the spa breaker to OFF position.
QUARTZ TUBE (6) CLEANING INSTRUCTIONS:
a. Open the spa controller’s cover and disconnect the unit from the spa controller.
b. Drain the spa.
WARNING: Allow UV-C lamp (20) to cool down prior to removing from the unit.
DANGER: Never look at the lit UV-C lamp (20). This can cause severe eye damage or blindness
c. Drain water out of the unit completely.
d. Remove enclosure cover (14).
e. Make sure to use latex glove when handling the UV-C lamp (20).
f. Disconnect UV-C lamp connector (17) from ballast connector (16).
UV Purification System (if equipped)
Figure 1: Exploded View
Note: This regular maintenance for the UV Purification system is not covered under the warranty of the spa. Your Master Spas Dealer or Service Center can be contacted to schedule this maintenance.
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g. Slowly remove boot cover (18) and UV-C lamp (20) from quartz tube (6).
h. Remove quartz seal compression nut (11).
i. Use bare hands carefully to remove quartz seal gasket (8) and metal compression washer (9)
that go over the quartz tube. Do not use any metal tools.
j. Carefully remove the quartz tube (6).
k. Clean the quartz tube (6) with paper towel or dry cotton cloth. Do not use abrasive cleaner
as they can scratch the quartz tube surface. Household tub and shower lime removal prod­ucts can be used if needed. Rinse the quartz tube (6) with clean water to completely remove any cleaning products that were used.
l. Install the quartz seal gasket (8) over the opened end of the new quartz tube (6). Place the
new quartz tube (6) into the unit with the domed end first making sure it is inserted and seated inside the quartz end holder on the bottom of the reaction chamber. Only about 1/8” of quartz tube (6) will be exposed when it is seated correctly.
m. Reinstall the compression washer (9) over the open end of the quartz tube (6). Push it
against the quartz seal gasket (8).
n. Reinstall and HAND TIGHTEN the quartz seal compression nut (11) by turning it clockwise
until it stops. Add another quarter of a turn by using a pair of Channel Lock pliers.
o. Fill the spa. Make sure no water dripping from the seal compression nut (11). If water is
visible, STOP and tighten the compression nut another quarter of a turn with a pair of Channel Lock pliers to make sure it’s completely sealed. Make sure there is no water leaking anywhere before proceeding to the next step.
p. Turn the breaker back on. Turn on the pump to circulate the water through the unit. Wait
for 5 minutes and assure no water is dripping. If water is visible, STOP, fix the leak by repeating the quartz tube maintenance process from step (a) to step (o).
q. Turn the pump OFF, then turn the breaker OFF.
r. Slide the UV-C lamp (20) back inside the quartz tube (6). Install boot cover (18) over com-
pression nut (11).
s. Reconnect the UV-Clamp connector (17) to the ballast connector (16). Make sure the con-
nectors mate completely. Do not use force.
t. Reinstall the enclosure cover (14) with gasket (13) and secure with screws (15).
u. Reconnect the unit to the spa controller and reinstall the spa controller’s cover.
v. Turn ON the power to the spa.
w. Once power is activated you can check the ballast to see if the unit is functioning. A solid
green light indicates the unit is being provided power and should always be on. A solid red light indicates that UV-C lamp is activated.
UV Purification System (if equipped)
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The useful lifespan of the UV-C lamp (20) is approximately 12,000 hours. To keep your UV Purification System running at optimal performance, the UV-C lamp (20) should be replaced every 12-18 months of usage (during a drain and refill maintenance point falling between this time frame).
NOTE: Only use a proper replacement UV-C lamp (20), which can be acquired through your Master
Spas Dealer or Service Center.
UV-C LAMP (20) REPLACEMENT INSTRUCTIONS:
DANGER: Turn the spa breaker to OFF position.
a. Open the spa controller’s cover and disconnect the unit from the spa controller.
WARNING: Allow UV-C lamp (20) to cool down prior to removing from the unit.
DANGER: Never look at the lit UV-C lamp (20). This can cause severe eye damage or blindness.
b. Remove enclosure cover (14).
c. Make sure to use latex glove when handling the UV-C lamp (20).
d. Slowly disconnect old UV-C lamp connector (17) from ballast connector (16).
e. Slowly remove old UV-C lamp (20) from quartz tube (6). Save the upper cushion (19) &
lower cushion (21).
f. Install the upper cushion (19) & lower cushion (21) to the NEW UV-C lamp (20).
g. Slide the NEW UV-C lamp (20) into the quartz tube (6).
h. Reconnect the NEW UV-C lamp connector (17) to the ballast connector (16). Make sure the
connectors mate completely. Do not use force.
i. Reinstall the enclosure cover (14) with gasket (13) and secure with screws (15).
j. Reconnect the unit to the spa controller and reinstall the spa controller’s cover.
k. Turn ON the power to the spa.
l. Once power is activated you can check the ballast to see if the unit is functioning. A solid
green light indicates the unit is being provided power and should always be on. A solid red light indicates that UV-C lamp is activated.
WARNING: The UV-C lamp used in this unit contains mercury. Properly dispose the old UV-C lamp
in accordance with disposal laws. See www.lamprecycle.org.
UV Purification System (if equipped)
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Spa CARE AND MAINTENANCE RECORD
MAINTENANCE AVERAGE TIMETABLES
Below is a list of routine maintenance and the guidelines on how often they should be done. The frequency in which these actions should be performed may vary depending on bather load and how often you use your spa.
• Test GFCI - Before each use
• Clean Filter Cartridge - at least once a month
• Clean and Condition Spa Cover - twice a month
• Drain and Clean Spa - every 6 months
MAINTENANCE LOG
Use the following lines to document your spa care and maintenance.
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Spa CARE AND MAINTENANCE RECORD
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Spa CARE AND MAINTENANCE RECORD
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Spa CARE AND MAINTENANCE RECORD
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The manufacturer reserves the right to change specifications or features without notice. As a manufacturer of spas and related products we stand behind every product we produce pursuant to those representations which are stated in our written limited warranty. Your dealer is an independent business person or company and not an employee or agent of Master Spas, LLC. We cannot and do not accept any responsibility or liability for any other representations, statements or contracts made by any dealer beyond the provisions of our written limited warranty.
POP18INTEVOOM
Rev. 201802
Customer Support: www.masterspas.com/resources
6927 Lincoln Parkway, Fort Wayne, IN 46804
800.860.7727 CustomerService@MasterSpas.com
INTERNATIONAL MODELS
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