Installation must be made in accordance with local regulations which may differ from this installation manual.
Montażu należy dokonać zgodnie z lokalnymi przepisami, które mogą się odbiegać od zaleceń w poniższej
instrukcji obsługi.
Сборку следует провести в согласии с местными законами, которые могут отличаться от этого
руководства.
CONTENTS PAGE
SPIS TREŚCI STRONA
СОДЕРЖАНИЕ СТРАНИЦА
*
Description, warnings and installation
Opis, ostrzeżenia i montaż Описание, предупреждения, сборка
*
Combustion chamber, ignition procedire and safeguards
Komora spalania, uruchamianie i zabezpieczenia
Камерасгорания, порядокзапуска, предохранительныеустройства
*
Maintenance, taking out of operation,
and draught test indicator
Konserwacja, wyłączanie i tester przewodu kominowego
поддержка, oкончаниепроцессаиуказательпроверкитяги
*
Drawing
Schemat urządzenia Схеманагревателя
*
Spare parts list
Lista części zamiennych
Списокзапасныхчастей
*
Technical details
Dane techniczne
Техническиеданные
Electric wiring diagram
Schemat elektryczny
Электрическаясхема
40.020.040
ENGLISH
To obtain full benefit from the WA 41 A and
trouble free operation, read the following instructions and information carefully.
DESCRIPTION AND FUNCTION
* The control panel incorporates a
switch, a locking device for the fuel and a
* The electric pump motor drives the fuel
* The fuel pump delivers fuel to the com-
At position low, the consumption is approx.
One and another depends on viscosity.
* The main fan is controlled by a thermostat.
* The burner is equipped with an air intake
* Most types of waste oil can be used, such as
DO NOT USE TRANSFORMER OIL WHICH MIGHT
* When the pump motor stops, the flame will
WARNINGS
1 There could be a possible danger of
2 There must be sufficient air for combustion;
3 Modifications made to the burner by dealer
INSTALLATION
* For installation, consult the local
* The burner must be installed on a completely
* Check that the chose position presents no
- electrical supply 230V/2Amp.;
- flue pipe installation;
- combustion air supply.
* Open the top cover of the burner and remove
chamber.
pilot light.
pump, which is positioned in the tank.
bustion dish and is controlled by means of
the button above the control panel,
2,5 l/h. At position high, the consumption
is approx. 4,3 l/h.
As soon as the combustion chamber has warmed
up sufficiently, the fan starts to operate.
fan to supply air for combustion. This air
combustion fan stops when the flame has
extinguished. Pipes φ 200 mm can be
connected to this fan so that the combustion
air can be sucked from outside the area to
be heated.
gearbox oil, gas oil, diesel oil, hydraulic
oil, HBO 1, 2 and 3, but not those with a
high viscosity, such as SAE90.
CONTAIN SUBSTANCES DETRIMENTAL TO THE
PERFORMANCE OF THE BURNER (PCB)
extinguish once the fuel in the burner dish
is exhausted.
explosion if the burner is reignited while
it is still warm.
make sure that the combustion air intake fan
is never blocked.
or end user, invalidate the manufacturer's
warranty.
prescriptions.
level, concrete floor.
problem for:
the cover of the combsution
* The following items are packed within the
1x T-piece with built-in draught stabiliser
1x cleaning shovel
1x scraping tool to remove residue from
1x combustion dish
2x burner ring
1x spare card to seal the bottom of com-
2x handle with bolts
1x pedal
FLUE PIPE
For clean and trouble free combustion, it is
essential that the flue pipe is installed correctly.
a. minimum diameter of flue pipe: 150mm
b. check that flue connections are well sea-
c. minimum flue height: 5 m
d. the wind must be able to reach the top of
e. all pipes should be vertical if possible,
f. avoid bends in the flue installation if
1. the pipe should be as high as
2. flue pipe outside the building
3. the minimum height of the flue
use a raincap
combustion chamber:
for flue pipe connection
combustion dish
bustion chamber
led
the flue from all directions (e.g.: it may
be necessary to extend flue above roof
apex)
keep horizontal pipes to the absolute
minimum
possible but if unavoidable e.g. if flue
has two bends because of installation
through a wall or window, then:
possible within the building
should be insulated (double
walled)
has to be increased to 7.5 m to
compensate.
-NLC-
COMBUSTION CHAMBER (see figure 1)
* Place burner ring (1) in the burner pot and
* Unlock the sliding bottom drawer (2) by
* The bottom of the combustion chamber and
Ignition and cleaning can now be dealt with
IGNITION PROCEDURE
1. Fill the tank with fuel. Slide the locking
2. Switch to "0"; connect plug to electricity
3. Put capacity regulator in low position.
4. Pour apporx. 1/3 litre of paraffin in the
5. Switch to "1". After about 5 minutes the
6. After approx. 30 minutes, make any necessary
7. During initial commissioning burn, there
SAFEGUARDS
* The burner is equipped with a thermostat
* An overheating thermostat which shuts off
burner. For causes, see chapter
"Location of faults".
* The fuel supply system is equipped with an
Figure 1
MAINTENANCE
replace combustion chamber cover.
means of pedal (3) and safety catch (6) and
open.
combustion dish are now accessible, see
figure 2.
easily.
button on the control panel vertically to
open the tank, which hinges forward.
sypply and switch on at socket.
combustion dish. Crumple some paper into a
ball, light it and drop into the dish to
ignite the oil. Close and lock the sliding
drawer. Check through the top cover that the
sealing around the bottom of the combustion
chamber is visible.
combustion chamber will be warmed up
sufficiently for the main fan and pump motor
to come into operation. The orange pilot
light will illuminate.
adjustments to the draught stabiliser.
will be some fumes from the heat resistant
paint finish and because the combustion
chamber has been oiled against corrosion.
These fumes will cease after about 30 to 40
minutes.
controlling the flame. Should the flame be
extinguished for any reason, this thermostat
will stop the fuel pump as well as the main
fan. For causes, see chapter "Location of
faults".
the fuel supply completely is reset by means
of a push button in the
"overflow tube", through which the oil flows
back into the tank incase the pipe to the
burner becomes obstructed. After the flame
has extinguished, the flame control
thermostat will switch off the burner. For
causes, see chapter "Location of faults".
* The burner is equipped with an
"overflow security", located underneath
the bottom of the combustion chamber. This
will come into operation if, over a
period, the fuel is not burnt completely.
The excess fuel will flow from the
combustion dish, via an inlet tube, into a
small container. This container is
positioned on a spring-loaded micro
switch. As soon as this container is half
full, the fuel pump is switched off automatically. For causes, see chapter "Loca-
* The air combustion fan is equipped with a
tion of faults".
thermostat.
-GBB-
The heater requires very little maintenance and the
regularity of such maintenance will depend greatly on
the type(s) of waste oil being burnt. The cleaner the
fuel, the less maintenance is required.
In general:
* clean combustion dish and overflow tube daily;
* clean burner pot, burner ring and combustion
* clean heat exchanger, fuel supply pipe, tank
* combustion chamber bottom: as soon as the seal
* Clean filling sieve, fuel tank and filter
* The water in the tank can be drained by means
TAKING OUT OF OPERATION
* Switch to position "0". The fuel pump will
* Remove the plug from the wall socket after the
* If the burner is not to be used for a long
The heater is delivered with a spare seal. If this
seal is not replaced at the appropriate
time, leakages causing soot formation may occur. The
pedal assembly is equipped with an adjusting
screw (2).
If leakages occur or replacement of the seal is
necessary, adjust this screw so that the bottom of the
combustion chamber is set at more pres-sure against
the chamber.
chamber at least once a week. Ensure that the
air intake holes of combustion chamber and
lower side (3) at bottem connection are not
obstructed;
and filter once per heating season;
around the bottom of the combustion chamber is
no longer visible, it is essential that it is
replaced, normally this is once per heating
season.
regularly.
of a tap at the bottom of the tank.
stop and the flame will be extinguished once
the oil in the combustion chamber is burnt.
air intake fan has cooled down.
period, combustion chamber, combustion dish,
heat exchanger and tank should be cleaned
carefully and protected against corrosion.
┌────────────────────────────────────────────────┬─────────────────────────────────────────────────────────────┐
│ LOCATION OF FAULTS │ │
├──────┬──────┬──────┬──────┬──────┬──────┬──────┤ │
│ A │ B │ C │ D │ E │ F │ │ │
├──────┼──────┼──────┼──────┼──────┼──────┼──────┤ │
│Flame │Flame │Soot │Heater│Heater│Over- │ │ │
│extin-│extin-│forma-│stops │heats │flow │ │ │
│gui- │gui- │tion │after │insuf-│secu- │ │
│shed │shes │in │15 min│fi- │rity │ │ CHECK: │
│imme- │after │burner│or │cient-│is │ │ │
│diate-│the │pot │longer│ly │filled│ │ A. Electrical connection. │
│ly af-│main │and │period│ │with │ │ B. Positioning of burner pan and burner ring. │
│ter │fan │combus│ │ │oil │ │ C. Flue installation, see page 1. │
│igni- │has │tion │
│tion │star- │cham- │ │ │ │ ├─────────────────────┬───────────────────────────────────────┤
│ │ted │ber │ │ │ │ │ CAUSE │ SOLUTION │
├──────┼──────┼──────┼──────┼──────┼──────┼──────┼─────────────────────┼───────────────────────────────────────┤
│ │ 1 │ │ 7 │ 5 │ │ │Fuel tank is empty or│ Clean filter. │
│ │ │ │ │ │ │ │filter is obstructed.│ │
├──────┼──────┼──────┼──────┼──────┼──────┼──────┼─────────────────────┼───────────────────────────────────────┤
│ 2 │
│ │ │ │ │ │ │ │does not work. │ Check: if fan motor is blocked. │
│ │ │ │ │ │ │ │ │ Check: electrical connections and │
│ │ │ │ │ │ │ │ │ thermostat. │
│ │ │ │ │ │ │ │ │ Check: air supply to the fan. │
├──────┼──────┼──────┼──────┼──────┼──────┼──────┼─────────────────────┼───────────────────────────────────────┤
│
│ │ │ │ │ │ │ │structed. │ clean fuel supply tube. │
├──────┼──────┼──────┼──────┼──────┼──────┼──────┼─────────────────────┼───────────────────────────────────────┤
│ │ 4 │ │ 4 │ │ │ │Pump motor is not │ Check if pump shaft can be turned by │
│ │ │ │ │ │ │ │working. │ hand. if not, remove and clean pump. │
│ │ │ │ │ │ │ │ │ Check if oil is too viscously: turn │
│ │ │ │ │ │ │ │ │ capacity regulator to position high. │
│ │ │ │ │ │ │ │ │ Check overflow security switch by mo- │
│ │ │ │ │ │ │ │ │ ving the overflow tray a few times up │
│ │ │ │ │ │ │ │ │ and down. │
│ │ │ │ │ │ │ │ │ Control switch is not pushed in or │
│ │ │ │ │ │ │ │ drawn out well. │
│
├──────┼──────┼──────┼──────┼──────┼──────┼──────┼─────────────────────┼───────────────────────────────────────┤
│ 3 │ 5 │ │ 1 │ │ │ │Overheating security │ Too much oil has been used for the │
│ │ │ │ │ │ │ │has switched off │ ignition procedure. │
│ │ │ │ │ │ │ │heater. │ Check if main fan is not blocked and │
│ │ │ │ │ │ │ │(Reset this security │ working. │
│ │ │ │ │ │ │ │by pushing the button│ Check fan and electric connections. │
│ │ │ │ │ │ │ │in the heater) │ Capacitor in switch box may be faulty.│
│ │ │ │ │ │ │ │ │ Overflow security is filled with oil, │
│ │ │ │ │ │ │ │ │ see F. │
├──────┼──────┼──────┼──────┼──────┼──────┼──────┼─────────────────────┼───────────────────────────────────────┤
│ │ │ 1 │ │ │ 1 │ │Burner pan, burner │
│ │ │ │ │ │ │ │ring and burner pot │ Clean burner pot and burner ring at │
│ │ │ │ │ │ │ │have not been cleaned│ least once a week. │
│ │ │ │ │ │ │ │regularly. │ │
├──────┼──────┼──────┼──────┼──────┼──────┼──────┼─────────────────────┼───────────────────────────────────────┤
│ │ │ 4 │ │ │ │ │Poor connection be- │ Check packing and slide construction. │
│ │ │ │ │ │ │ │
│ │ │ │ │ │ │ │with bottom and bur- │ Adjust set screw for spring pressure. │
│ │ │ │ │ │ │ │ner pot. │ │
├──────┼──────┼──────┼──────┼──────┼──────┼──────┼─────────────────────┼───────────────────────────────────────┤
│ 4 │ │ │ │ │ │ │Flame control thermo-│ Connect the two wires to the thermo- │
│ │ │ │ │ │ │ │stat is defective. │ stat (attention, 220V) on nr. 5 and 12│
│ │ │ │ │ │ │
│ │ │ │ │ │ │ │ │ indicates a defective thermostat. │
├──────┼──────┼──────┼──────┼──────┼──────┼──────┼─────────────────────┼───────────────────────────────────────┤
│ 1 │ │ 3 │ 3 │ 2 │ 2 │ │Insufficient chimney │ Check flue for leakages. │
│ │ │ │ │ │ │ │draught. │ Check if draught stabiliser is in │
│ │ │ │ │ │ │ │Min. draught = 2 mmwk│ closed position. │
│ │ │ │ │ │
│ │ │ │ │ │ │ │ │ Check flue height. Min. height is 5 m.│
│ │ │ │ │ │ │ │ │ If there is more than 1 elbow or hori-│
│ │ │ │ │ │ │ │ │ zontal pipe, the flue height must be │
│ │ │ │ │ │ │ │ │ extended. │
├──────┼──────┼──────┼──────┼──────┼──────┼──────┼─────────────────────┼───────────────────────────────────────┤
│ │ │ │ 2 │
│ │ │ │ │ │ │ │rise sufficiently. │ paraffin or diesel oil. │
│ │ │ │ │ │ │ │After some time the │ │
│ │ │ │ │ │ │ │overflow security │ │
│ │ │ │ │ │ │ │switches off heater. │ │
├──────┼──────┼──────┼──────┼──────┼──────┼──────┼─────────────────────┼───────────────────────────────────────┤
│ │ 2 │ │
│ │ │ │ │ │ │ │ │ plug beneath the tank. │
└──────┴──────┴──────┴──────┴──────┴──────┴──────┴─────────────────────┴───────────────────────────────────────┘
│ 2 │ │ │ │ │Combustion air fan │ Check: if plug is in socket. │
│ 3 │ │ 5 │ 3 │ │ │Supply tube is ob- │ Fuel flows into tank via return pipe, │
│││││
Clean burner pan daily. │
tween sliding panel │ Replace packing if necessary. │
││ If main blower starts to rotate, this │
│││ Check flue for obstruction. │
1 │ 3 ││Fuel does not vapo- │ Viscosity of oil is too high. Mix with│
6 │ 4 │││Tank contains water. │ Clean tank. Drain by means of drain │
│
Technical Data / Dane Techniczne / Технические данные
Jednostka WA 41 A WA 59 A
Capacity min. bruto *
Wydajność minimalna brutto
Тепловаямощностьмин. брутто
Capacity max. bruto *
Wydajność maksymalna brutto
Тепловаямощностьмакс. брутто
Fuel Consumption min.
Zużycie paliwa min.
Расходтопливамин.
Fuel Consumption max.
Zużycie paliwa max.
Расходтопливамакс
Burning duration with full tank min.
Czas pracy na pełnym zbiorniku paliwa –
wydajność min.
Время работы с полным топливным баком –
мин.мощность
Burning duration with full tank max.
Czas pracy na pełnym zbiorniku paliwa –
wydajność max.
Время работы с полным топливным баком –
мин.мощность
Heated Airflow
Przepływ powietrza
Нагретыйвоздушныйпоток
Voltage
Zasilanie sieciowe
Электрическоеснабжение
Power Consumption
Pobór mocy
Потребляемыйток
Flue Diameter
Średnica rury kominowej
Диаметр патрубка для отвода отработанных
газов
Width
SzerokośćШирина
Length
DługośćДлина
Weight
Waga
Вес
Height
WysokośćВысота
* Depending on viscosity
* W zależności od lepkości
* В зависимости от вязкости
MS : Microswitch for pump stop security
MB : Main fan
PM : Pump motor
LT : Limit thermostat
PT : Pump thermostat
CB : Combustion air intake fan
PL : Pilot light
OP : microswitch for Overflow Protection
S : Switch
C : Capacitor
VT : Combustion air thermostat
MBc : Main fan radial for C-kit (Ancillary)
FL Flashlight /Lamka kontrolna / Сигнальный свет
MS Microswitch / Mikrowyłącznik / Микропереключатель
MB Main fan / Wentylator główny / Главныйвентилятор
PM Pump motor / Silnik pompy / Двигатель насоса
LT Overheating thermostat / Termostat przegrzania /Термостат перегрева
T Thermostat / Termostat / Термостат
CB Combustion air intake fan / Wentylator komory spalania /Вентилятор камеры сгорания
PL Pilot light / Lamka kontrolna /Контрольный свет
OS Overflow security / Zabezpieczenie przed przelewem / Защита от перелива
S Switch / Przełącznik / Переключатель
C Condensor / Kondensator /Конденсатор
MS : Microswitch for pump stop security
MB : Main fan
PM : Pump motor
LT : Limit thermostat
PT : Pump thermostat
RT
10 11 12
10 11 12
E
T
I
H
W
N
W
O
PT
R
B
VT
230V / 50Hz
SUPPLY
E
U
L
B
1
2345
N
E
E
R
G
RED
1
2
S
3
BLUE
GREY
4
5
6
BLACK
ORANGE
768910
BROWN
CB : Combustion air intake fan
PL : Pilot light
OP : microswitch for Overflow Protection
S : Switch
C : Capacitor
N
W
O
R
B
BLACK
LT
BLACK
N
K
W
C
O
R
B
W
O
L
L
E
Y
A
L
B
11 12
N
W
O
R
B
N
W
O
R
B
VT : Combustion air thermostat
MBc : Main fan radial for C-kit (Ancillary)
FL Flashlight /Lamka kontrolna / Сигнальный свет
MS Microswitch / Mikrowyłącznik / Микропереключатель
MB Main fan / Wentylator główny / Главныйвентилятор
PM Pump motor / Silnik pompy / Двигатель насоса
LT Overheating thermostat / Termostat przegrzania /Термостат перегрева
T Thermostat / Termostat / Термостат
CB Combustion air intake fan / Wentylator komory spalania /Вентилятор камеры сгорания
PL Pilot light / Lamka kontrolna /Контрольный свет
OS Overflow security / Zabezpieczenie przed przelewem / Защита от перелива
S Switch / Przełącznik / Переключатель
C Condensor / Kondensator /Конденсатор
RT : Room thermostat (Accessory for AT-500)
W
O
L
L
E
Y
C
E
MB
U
L
B
BROWN
BLUE
40.020.592/03
CB
UNIVERSAL OIL HEATERS – WA 41
Pos. Code NR Description
1 S/R SIDE PLATE LEFT
2 S/R SIDE PLATE RIGHT
3 S/R BACK PANEL
4 S/R COOLING PLATE
5 S/R SLIDING PANEL
6 S/R BOTTOM PANEL
7 S/R TOP LID
8 S/R FRAME
9 S/R SIDE PANEL LEFT
10 S/R SIDE PANEL RIGHT
11 S/R TOP LID OF CONTROL PANEL
12 4506.137 TANK
13 S/R BLOWING GRILL
14 4506.141 VAPORIZING SECTION
15 S/R SLIDER
16 4506.138 BOTTOM
17 4506.021 COMBUSTION DISH
18 4506.043 BURNER RING
18a 4506.044 HEAT SHIELD WA 41A
19 4506.133 BAFFLE PLATE
20 4506.136 COMBUSTION CHAMBER
21 4506.130 COVER COMBUSTION CHAMBER
22 4506.125 LOCKING BAR
23 4506.140 HEAT EXCHANGER
24 4506.019 THERMOSTAT
25 4506.020 OVERHEAT THERMOSTAT
26 4506.126 LEVER
27 S/R LOCKING DEVICE
28 4506.006 FUEL PUMP
29 S/R FUEL PUMP SUPPORT
30 4506.005 FILTER
31 4506.123 DRIVE SHAFT
32 4506.134 FUEL TANK FILTER
33 S/R 3-WAY CONNECTOR
34 S/R SUPPLY PIPE
35 4506.131 CONNECTOR
36 4506.118 DRIP FEED PIPE
37 4506.122 RETURN LINE
38 4506.003 PUMP MOTOR
39 4506.121 SWITCH
40 N/A PILOT LIGHT RED
41 S/R CONTROL PANEL
42 S/R AIR INLET PLATE
43 4506.119 CAPACITOR
44 S/R FAN HOUSING
45 S/R MOTOR CLIP
46 S/R PROTECTION GRILL
47 4506.135 MOTOR
48 4506.116 COMBUSTION FAN
49 4506.139 MAIN FAN