Master Lock BH150CE User Manual

PORTABLE
FORCED
AIR HEATER
R
Model BH150CE
Heater Size: 44 kW (150,000 BTU/Hr)
IMPORTANT Read and understand this manual before assembling, starting or servicing heater. Improper use of heater can cause serious injury. Keep this manual for future reference.
CONTENTS
SECTION PAGE
Safety Information.........................................................................3
Product Identification .................................................................... 4
Unpacking......................................................................................4
Assembly .......................................................................................5
Theory of Operation ......................................................................6
Fuels .............................................................................................. 6
Ventilation .....................................................................................7
Operation .......................................................................................7
Storage ........................................................................................... 8
Preventative Maintenance Schedule..............................................8
Troubleshooting.............................................................................9
Service Procedures ........................................................................ 10
Upper Shell Removal .............................................................. 10
Fuel Filter................................................................................10
Spark Plug ............................................................................... 11
Air Output, Air Intake, and Lint Filters ..................................11
Pump Pressure Adjustment ..................................................... 12
Nozzle ..................................................................................... 12
Pump Rotor ............................................................................. 13
Fan...........................................................................................14
Specifications.................................................................................15
Wiring Diagram.............................................................................15
Illustrated Parts Breakdown and Parts List....................................16, 17
Wheels and Handles................................................................ 18
Accessories .................................................................................... 18
Warranty and Repair Service......................................................... Back Cover
2
101487
SAFETY
WARNINGS
INFORMATION
IMPORTANT: Read this owner’s manual carefully and completely before trying to assemble, operate, or service this heater. Improper use of this heater can cause serious injury or death from burns, fire, explosion, electrical shock, and carbon monoxide poisoning.
DANGER
Carbon monoxide poisoning may lead to death!
Carbon Monoxide Poisoning: Early signs of carbon monoxide poisoning
resemble the flu, with headaches, dizziness, or nausea. If you have these signs, the heater may not be working properly. Get fresh air at once! Have heater serviced. Some people are more affected by carbon monoxide than others. These include pregnant women, persons with heart or lung disease or anemia, those under the influence of alcohol, and those at high altitudes.
Make certain you read and understand all warnings. Keep this manual for reference. It is your guide to safe and proper operation of this heater.
• Use only kerosene or No. 1 fuel oil to avoid risk of fire or explosion. Never use gasoline, naphtha, paint thinners, alcohol, or other highly flammable fuels.
• Never use heater where gasoline, paint thinner, or other highly flammable vapors are present.
• Follow all local ordinances and codes when using heater.
• Use only in well-vented areas. Provide at least a 2800 square cm (3-square­foot) opening of fresh, outside air for each 29.3 kW (100,000 BTU/Hr) of rating.
• Use only in places free of flammable vapors or high dust content.
• Use only with the electrical voltage and frequency specified on model plate.
• Use only a three-prong, grounded (earthed) extension cord.
• Minimum heater clearances from combustibles:
Outlet: 250 cm (8 Ft.) Sides, Top, and Rear: 125 cm (4 Ft.)
• Locate heater on a stable and level surface while hot or running or a fire may occur.
• When moving or storing heater, keep heater in a level position or fuel spillage may occur.
• Keep children and animals away from heater.
• Unplug heater when not in use.
• When used with thermostat, heater may start anytime.
• Never use heater in living or sleeping areas.
• Never block air inlet (rear) or air outlet (front) of heater.
• Never move, handle, refuel, or service a hot, operating, or plugged-in heater.
• Never attach duct work to front or rear of heater. Using duct work could reduce the necessary air flow of heater. Heater would produce excessive carbon monoxide.
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3
PRODUCT
IDENTIFICATION
Hot Air Outlet
Lower Shell
Fuel Cap
Upper Shell
Power Cord
Figure 1 - 44 kW (150,000 BTU/Hr) Model
Air Filter End Cover
Fan Guard
Fuel Tank
Flame-Out Control Reset Button
UNPACKING
1. Remove all packing items applied to heater for shipment.
2. Remove all items from carton.
3. Check items for any shipping damage. If heater is damaged, promptly inform dealer where you bought heater.
4
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ASSEMBLY
These models are furnished with wheels and handles. Wheels, handles, and the mounting hardware are found in the shipping carton.
Tools Needed
• Medium Phillips Screwdriver
• 3/8" Open or Adjustable Wrench
• Hammer
1. Slide axle through wheel support frame. Install wheels on axle.
I
MPORTANT:
wheel support frame (see Figure 2).
2. Place cap nuts on axle ends. Gently tap with hammer to secure.
3. Place heater on wheel support frame. Make sure air inlet end (rear) of heater is over wheels. Line up holes on fuel tank flange with holes on wheel support frame.
4. Place front handle and rear handle on top of fuel tank flange. Insert screws through handles, fuel tank flange, and wheel support frame. Attach nut finger tight after each screw is inserted.
5. After all screws are inserted, tighten nuts firmly.
When installing wheels, point extended hub of wheels toward
Front Handle
Hot Air Outlet
Fuel Tank Flange
Wheel Support Frame
Wheel
Cap Nut
Screw
Nut
Axle
Rear Handle
Air Inlet
Extended Hub
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Figure 2 - Wheel and Handle Assembly
5
THEORY OF
OPERATION
The Fuel System: The air pump forces air through the air line. The air is then
pushed through the burner head nozzle. This air causes fuel to lift from the tank. A fine mist of fuel is sprayed into the combustion chamber.
The Air System: The motor turns the fan. The fan pushes air into and around the combustion chamber. This air is heated and provides a stream of clean, hot air.
The Ignition System: The electronic ignitor sends voltage to the spark plug. The spark plug ignites the fuel and air mixture.
The Flame-Out Control System: This system causes the heater to shut down if the flame goes out.
Clean Heated Air Out
Fuel Tank
Combustion Chamber
Nozzle
Air For Fuel System
Figure 3 - Cross Section Operational View
Spark Plug
Fuel Filter
Motor
Burner Head
Air line To Burner
Air For Combustion And Heating
Fan
Air Pump
Intake Air Filter
Cool Air In
Output Air Filter
Electronic Ignitor
Fuel
FUELS
WARNING
Use only kerosene or No. 1 fuel oil to avoid risk of re or explosion. Never use gasoline, naphtha, paint thinners, alcohol or other highly ammable fuels.
Do not use heavy fuels such as No. 2 fuel oil or No. 2 Diesel. Using heavy fuels will result in:
• clogged fuel filter and nozzle
• carbon build up on spark plug
• use of non-toxic anti-icer in fuel during very cold weather
IMPORTANT:
clean. Foreign matter such as rust, dirt, or water will cause the flame-out control to shut down heater. Foreign matter may also require you to clean fuel system often.
6
Use a KEROSENE ONLY container. Be sure storage container is
101487
VENTILATION
WARNING
Follow the minimum fresh, outside air ventilation requirements. If proper fresh, outside air ventilation is not provided, carbon monoxide poisoning can occur. Provide proper fresh, outside air ventilation before running heater.
Provide a fresh air opening of at least 2800 square cm (3 square feet) for each 29.3 kW (100,000 BTU/Hr) rating. Provide extra fresh air if more heaters are being used.
OPERATION
Example:
A 44 kW (150,000 BTU/Hr) heater requires one of the following:
• a 4.88 m (16 foot) wide two-car garage door raised 8.59 cm (3.38 inches)
• a 2.75 m (9 foot) wide single-car garage door raised 15.24 cm (6 inches)
• two, 76.20 cm (30 inch) wide windows raised 28 cm (11 inches)
WARNING
Review and understand the warnings in the
Information Section.
heater. Follow all local codes when using this heater.
They are needed to safely operate this
To Start Heater
1. Follow all ventilation and safety information.
2. Fill fuel tank with kerosene or No. 1 fuel oil.
3. Attach fuel cap.
4. Plug power cord of heater into standard 230 volt/50 hertz, grounded (earthed)
outlet. Use an extension cord if needed. Use only a three-prong, grounded (earthed) extension cord.
Extension Cord Wire Size Requirements
Up to 30.5 meters (100 feet) long, use 1.0 mm2 (16 AWG) conductor
30.6 to 61 meters (101 to 200 feet) long, use 1.5 mm2 (14 AWG) conductor Heater will start when power cord is plugged into outlet. If not, push in flame-
out control reset button (see Figure 4).
Safety
101487
Flame-Out Control Reset Button (Fan Guard Removed)
Figure 4 - Flame-Out Control Reset Button
Continued
7
OPERATION
Continued
To Stop Heater
1. Unplug power cord from outlet.
To Restart Heater
1. Wait 2 minutes after stopping heater.
2. Repeat steps under To Start Heater, page 7.
STORAGE
PREVENTATIVE
MAINTENANCE
SCHEDULE
1. Drain fuel tank.
Note:
Some models have drain plug on underside of fuel tank. If so, remove
drain plug to drain all fuel. If heater does not have drain plug, drain fuel through fuel cap opening. Be sure all fuel is removed.
2. Replace drain plug if used.
3. Add 4 liters (one gallon) of clean kerosene to fuel tank.
4. Attach fuel cap.
5. Move heater forwards and backwards to stir fuel.
6. Remove fuel cap or drain plug and drain fuel tank. Be sure all fuel is removed.
7. Replace fuel cap or drain plug. Properly dispose of old and dirty fuel.
8. Store heater in dry place. Make sure storage place is free of dust and corrosive fumes.
IMPORTANT:
heating season. Using old fuel could damage heater.
Do not store kerosene over summer months for use during next
WARNING
Never service heater while it is plugged in, operating, or hot. Severe burns and electrical shock can occur.
Item How Often How To
Fuel tank Flush every 150-200 hours See Storage above.
of operation or as needed.
Air output and Replace every 500 hours of See Air Output, Air Intake, lint filters operation or once a year. and Lint Filters, page 11.
Air intake Wash and dry with soap and See Air Output, Air Intake, filter water every 500 hours of and Lint Filters, page 11.
operation or as needed.
Fuel filter Clean twice a heating season See Fuel Filter, page 10.
or as needed.
Spark plug Clean and regap every 600 See Spark Plug, page 11.
hours operation or replace as needed.
Fan blades Clean every season or as needed. See Fan, page 14. Motor Not required/permanently lubricated
8
101487
TROUBLE-
SHOOTING
WARNING
Never service heater while it is plugged in, operating, or hot. Severe burns and electrical shock can occur.
OBSERVED FAULT POSSIBLE CAUSE REMEDY
Heater ignites, but flame-out control shuts off heater after a short period of time.
Wrong pump pressure
Dirty air output, air intake, and lint filters
Dirty fuel filter Dirt in nozzle Dirty photocell lens Bad flame-out control
See Pump Pressure
Adjustment, page 12.
See Air Output, Air Intake
and Lint Filters, page 11. See Fuel Filter, page 10. See Nozzle, page 12. Clean photocell lens. Replace flame-out control.
Heater will not ignite, but motor runs for a short period of time.
Motor does not start when heater is plugged in, fan rotates slowly or does not turn.
Wrong pump pressure
Carbon deposits on spark
plug and/or improper gap
Dirty fuel filter Dirt in nozzle Water in fuel tank
WARNING: High voltage!
Electronic ignitor not
grounded (earthed)
Bad electronic ignitor
Flame-out control not reset
Binding pump rotor
See Pump Pressure
See Spark Plug, page 11.
See Fuel Filter, page 10. See Nozzle, page 12. Drain and flush fuel tank
Make sure electronic
Replace electronic
Reset flame-out control
If fan is hard to turn, see
Adjustment, page 12.
with clean kerosene. See
Storage, page 8.
ignitor mounting is tight.
ignitor.
button, see Figure 4, page 7.
Pump Rotor, page 13.
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9
SERVICE
PROCEDURES
WARNING
Never service heater while it is plugged in, operating, or hot. Severe burns and electrical shock can occur.
Upper Shell Removal
1. Remove screws along each side of heater using 5/16" nut-driver. These screws attach upper and lower shells together.
2. Lift upper shell off.
3. Remove fan guard.
Fuel Filter
1. Remove upper shell (see page 10).
2. Remove fan (see page 14).
3. Loosen flare nut using 3/4" open-end wrench. Push fuel tube down, away from burner head. Fuel filter is located inside of fuel tube.
4. Lift out fuel filter.
5. Wash fuel filter with clean fuel and replace in fuel tube.
6. Connect fuel tube to burner head. Attach flare nut until nut seats against fuel tube and fitting. Tighten 1/4 turn more using 3/4" open-end wrench (11.3-14.7 n-m/ 100-130 inch-pounds).
7. Replace fan (see page 14).
8. Replace fan guard and upper shell.
Fuel Filter
Fuel Tube
Flare Nut
Upper Shell
Fan Guard
Figure 5 - Upper Shell Removal
Combustion Chamber
Burner Head
Figure 6 - Fuel Filter Removal
10
101487
Spark Plug
1. Remove upper shell (see page 10).
2. Remove fan (see page 14).
3. Remove spark plug wire from spark plug.
4. Remove spark plug from burner head using 13/16" open-end wrench.
5. Clean and regap spark plug electrodes to 1.4 mm (.055") gap.
6. Install spark plug in burner head.
7. Attach spark plug wire to spark plug.
8. Replace fan (see page 14).
9. Replace fan guard and upper shell.
Burner Head
Spark Plug Wire
Spark Plug
Figure 7 - Spark Plug Removal
Bend Here to Adjust Gap
Air Output, Air Intake, and Lint Filters
1. Remove upper shell (see page 10).
2. Remove filter end cover screws using 5/16" nut­driver.
3. Remove filter end cover.
4. Replace air output and lint filters.
5. Wash or replace air intake filter (see Preventative
Maintenance Schedule,
page 8).
6. Replace filter end cover.
7. Replace fan guard and upper shell.
1.4 mm (.055" ) Gap
Figure 8 - Spark Plug Gap
Air Intake Filter
Filter End Cover
Fan Guard (Not Shown)
Lint Filter
Air Output Filter
Figure 9 - Air Output, Air Intake, and Lint Filters
IMPORTANT:
101487
Do not oil filters
11
Pump Pressure
g
F
F
Adjustment
1. Remove pressure gauge plug from filter end cover.
2. Install accessory pressure gauge (part number HA1180).
3. Start heater (see Operation, page 7). Allow motor to reach full speed.
4. Adjust pressure. Turn relief valve to right to increase pressure. Turn relief valve
to left to decrease pressure. Set pump pressure at 4.9 psi.
5. Remove pressure gauge. Replace pressure gauge
plug in filter end cover.
Pressure Gauge
Relief Valve
Pressure Gauge Plug
150 PRESSURE ADJUSTMENT Plu
Figure 10 - Pressure Gauge Plug Removal
P
Nozzle
1. Remove upper shell (see
page 10).
2. Remove fan (see page 14).
3. Remove spark plug wire
from spark plug.
4. Remove spark plug from
burner head using 13/16" open-end wrench.
5. Loosen flare nut using
3/4" open-end wrench. Push fuel tube down.
6. Remove air line hose from
burner head.
7. Remove three screws
using 5/16" nut-driver and remove burner head from combustion chamber.
8. Place burner head into vise
and lightly tighten.
9. Carefully remove nozzle
from burner head using 5/8" socket wrench (see
Figure 13).
10. Blow compressed air thru
face of nozzle. This will free any dirt in nozzle area.
11. Inspect nozzle seal for
damage.
Combustion Chamber
Screw
Air Line Hose
150 PRESSURE ADJUSTMENT P
Figure 11 - Adjusting Pump Pressure
Burner Head
Flare Nut Fuel Tube
Spark Plug Wire
Spark Plug
12
Figure 12 - Removing Burner Head
101487
12.Replace nozzle into burner head and tighten firmly (9.1-12.4 n-m/80-110 inch-pounds).
13.Attach burner head to combustion chamber.
14.Install spark plug in burner head.
15.Attach spark plug wire to spark plug.
16.Attach fuel tube and airline hose to burner head. Attach flare nut until nut seats against fuel tube and fitting. Tighten 1/4 turn more using 3/4" open­end wrench (11.3-14.7 n­m/100-130 inch-pounds).
17.Replace fan (see page 14).
18.Replace fan guard and upper shell.
Nozzle Face
Nozzle Seal
Nozzle
Burner Head
Figure 13 - Removing Nozzle
Pump Rotor
(Procedure if rotor is binding)
1. Remove upper shell (see page 10).
2. Remove filter end cover screws using 5/16" nut­driver.
3. Remove filter end cover and air filters.
4. Remove pump plate screws using 5/16" nut­driver.
5. Remove pump plate.
6. Remove rotor, insert, and blades.
7. Check for debris in pump. If debris is found, blow out with compressed air.
8. Install insert and rotor.
9. Check gap on rotor. Adjust to .076/.101 mm
(.003"/.004") if needed (see Figure 15).
Note:
Rotate rotor one
full turn to insure the gap is .003"/.004" (.076/.101 mm) at tightest position. Adjust if needed.
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Blade
Insert
Rotor
Figure 14 - Rotor Location
Air Output
Filter
Pump Plate
Air Intake
Filter
Filter End Cover
Fan Guard (Not Shown)
13
10.Install blades, pump plate, air filters, and filter end cover.
11.Replace fan guard and upper shell.
12.Adjust pump pressure (see page 12).
Note:
If rotor is still binding,
proceed as follows.
Gap Adjusting Screw
.076/.101 mm (.003"/.004") Gap Measured With Feeler Gauge
13.Perform steps 1 through 6, page 13.
14.Place fine grade sandpaper (600 grit) on flat surface. Sand rotor lightly in “figure 8” motion four times (see Figure 16).
15.Reinstall insert and rotor.
16.Perform steps 10 through 12 above.
Fan
IMPORTANT:
from motor shaft before removing motor from heater. The weight of the motor resting on the fan could damage the fan pitch.
Remove fan
Blade
Gap Adjusting Screw
Figure 15 - Gap Adjusting Screw Locations
Sandpaper
Figure 16 - Sanding Rotor
Rotor
1. Remove upper shell (see
page 10).
2. Use 1/8" allen wrench to
loosen setscrew which holds fan to motor shaft.
3. Slip fan off motor shaft.
4. Clean fan using a soft cloth
moistened with kerosene or solvent.
5. Dry fan thoroughly.
6. Replace fan on motor
shaft. Place fan hub flush with end of motor shaft (see Figure 18).
7. Place setscrew on flat of
shaft. Tighten setscrew firmly (4.5-5.6 n-m/40-50 inch-pounds).
8. Replace fan guard and
upper shell.
14
Fan
Setscrew
Motor Shaft
Figure 17 - Fan, Motor Shaft, and
Setscrew Location
Fan
Flush
Motor Shaft
Setscrew
Figure 18 - Fan Cross Section
101487
SPECIFICATIONS
Output Rating (kW / BTU/Hr) 44kW/150,000 Fuel Use Only Kerosene or No. 1 Fuel Oil
Fuel Tank Capacity
(Liters/U.S. Gal.) 51.09/13.5
Fuel Consumption
(Liters Per Hr./Gal. Per Hr.) 4.16/1.10 Electric Requirements 230 V/50 Hz Amperage (Normal Run) 1.5
Hot Air Output (CMM/CFM) 17/600 RPM 2850
WIRING
DIAGRAM
Green/ Yellow
Motor
Black
Black
Orange
Start
Capacitor
Capacitor
Black
Run
230V/50Hz
Blue
Green/ Yellow
Terminal
Blue
White
Ignitor
Red
S or 2 M or 3
Black
Spark Plug
Motor
Start
Relay
Red
L or 1
Terminal
Board
Red
Figure 19 - Wiring Diagram
Board
White
Brown
Red
Brown
White
Blue
Photocell
Blue
B
Safety
Control
R
Reset
Button
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15
ILLUSTRATED
PARTS
2
BREAKDOWN
8-1
8-2
8-3
8-4
8-5
8-6
Burner Head Assembly
22-1
22-18
22-17
22-16
8-7
22-2
22-15
22-3
22-14
22-4
22-5
8-8
13
22-6
63
32
17
31
63
22-7
1
3
4
5
8
46
9
7
9
63
10 11
12
16
25
30
63
9
32
47
22-8
22-9
63
9
63
22-10
22-11
9
39
21
26
33
33
64
45
9
48
59
56
58
29
38
52
63
57
53
27
50
14
61
28
62
15
20
39
34
23
49
43
22
32
40
9
35
36
37
54
44
26
6
51
42
41
24
65
19
18
55
60
16
22-13
22-12
Motor and Pump Assembly
101487
P ARTS LIST
This list contains replaceable parts used in your heater. When ordering parts, be sure to provide the correct model and serial numbers (from the model plate), then the part number and description of the desired part.
KEY PART PART NO. NUMBER DESCRIPTION QTY.
1 098511-58 Upper Shell 1 2 098068-01 Heat Detector 1 3 098512-02 Combustion Chamber 1 4 M16660 Photocell Bracket 1 5 HA3019 Photocell Assembly 1 6 099125-02 Terminal Board 1 7 M10908-2 Screw, #6-32 x 3/8" 2 8 ** Burner Head Assembly 1
8-1 M18022 Nozzle 1 8-2 M10659-1 Nozzle Seal Washer 2 8-3 M10809-1 Nozzle Seal Spring 1 8-4 M8882 Nozzle Seal Sleeve 1 8-5 M50924-01 Burner Head Body 1 8-6 M50820-02 Barb Fitting 1 8-7 079685-01 Male Connector 1
8-8 M10962-2 Spark Plug 1 9 M11084-27 Screw, #10-16 x 1/2" 19 10 M19630 Fuel Filter 1 11 M16790-12 Fuel Tube 1 12 M50660-05 Flared 45° Nut 1 13 100647-01 Screw, #10-16 x 1/2" 8 14 M16871 Retainer Strap 1 15 M17920 Fan 1 16 M50814-03 Air Line 1 17 M50873-01 Clip 9 18 NPC-4C Hex Nut, 1/4-20 2 19 WLM-4 Lockwasher, 1/4" 2 20 M16661-1 Motor Clamp 4 21 M51043-01 Bolt, 1/4-20 x 1 1/2" 2 22 ** Motor and Pump Assembly 1
22-1 098784-03 Motor (230V/50Hz) 1
22-2 079975-04 Pump Body 1
22-3 FHPF3-7C Screw, #10-32 x 7/8" 2
22-4 M22009 Insert 1
22-5 M22456-3 Rotor 1
22-6 M50545 End Pump Cover 1
22-7 M12179 Intake Filter 1
22-8 M16545 End Filter Cover 1
22-9 M8940 Steel Ball (1/4" Dia.) 1
22-10 M10993-1 Pressure Relief Spring 1
22-11 M27694 Adjusting Screw 1
22-12 M22997 Plug 1
22-13 M12461-31 Screw, #10-32 x 1" 4
22-14 M12244-1 Output Filter 1
22-15 M12461-34 Screw, #10-32 x 1 1/2" 6
22-16 M11637 Lint Filter 1
22-17 M50820-02 Barb Fitting 1
22-18 M8643-3 Blade 4 23 M12651-1 Capacitor Clamp 1 24 M12650-3 Capacitor 1 25 M12828 Shell Support Bracket 1 26 M30865-04 Open/Closed Bushing 2
KEY PART PART NO. NUMBER DESCRIPTION QTY.
27 M16645 Motor Support Bracket 1 28 M51357-01 Capacitor (Run) 1 29 M15823-39 Screw, #8-18 x 1/2" 1 30 M16810-06AB Lower Shell 1 31 M11271-8 Nut Clip 9 32 M11084-29 Screw, #10-16 x 3/4" 8 33 M50104-03 Shorty Bushing 2 34 097630-02 Flame-Out Control 1 35 M12461-13 Screw, #8-32 x 1/4" 2 36 097060-01 Mounting Bracket 1 37 M12462-13 Relay-Motor Start 1 38 099607-02 Terminal Board Bracket 1 39 099157-01 Rivet 2 40 M9900-183 Wire Assembly (black 6") 1 41 M9900-184 Wire Assembly (black 15") 1 42 M50400 Strain Relief Bushing 1 43 079673-03 Power Cord 1 44 098557-07 Electronic Ignitor 1 45 M10990-3 Rubber Bushing 1 46 098513-08 Fuel Tank 1 47 097702-01 Fuel Tank Cap 1 48 M27417 Drain Plug 1 49 079010-14 Wire Assembly (red 8 7/8") 1 50 M9900-77 Wire Assembly (black 15") 1 51 M16841-57 Wire Assembly (red 8 1/2") 1 52 M30865-02 Open/Closed Bushing 1 53 099125-08 Terminal Board 1 54 079010-23 Wire Assembly (blue 9") 1 55 079010-24 Wire Assembly (brown 12") 1 56 M12461-27 Screw, #10-32 x 1/2" 1 57 101488-01 Airline Clamp 1 58 WLM-3 Lock Washer, #10 1 59 NPF-3C Hex Nut, 10-32 1 60 101578-01 Sleeving 1 61 078918-01 Terminal Board Tab Cap 1 62 RF3-5B Screw, #10-32 x 5/8" 1 63 WLE-3 Lock Washer, #10 23 64 NPF-3B Hex Nut, 10-32 2 65 099177-01 Hex Nut, 3/8x27 1
PARTS AVAILABLE - NOT SHOWN
101639-01 Warning Decal 1 098892-02 Fan Guard Bracket 1 M50140 Fan Guard 1 097650-01 Tradename Decal 1 HA2210 Filler Neck Screen 1 098235-25 General Info. Decal
(English & French) 1
098235-26 General Info. Decal
(German & Dutch) 1
**Not available as an assembly, order parts separately.
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17
WHEELS AND
HANDLES
KEY PART PART NO. NUMBER DESCRIPTION QTY.
1 HA2205 Handles 2 2 M12345-33 Screw, #10-24 x 1 3/4" 8 3 M12831-3 Wheel Support Frame 1 4 NTC-3C Hex Nut, #10-24 8 5 097896-01 Wheel 2 6 M28526 Cap Nut 2 7 M16801-2 Axle 1
1
2
ACCESSORY
Purchase accessory from your local dealer.
18
3
5
6
4
7
AIR GAUGE KIT - HA1180
For all models. Special tool to
check pump pressure.
101487
NOTES
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19
WARRANTY AND REPAIR SERVICE
CERTIFICATE OF GENERAL EQUIPMENT -
LIMITED 90 DAY WARRANTY
DESA International warrants new Products sold by it to be free from defects in material or workmanship for a period of ninety days after date of delivery to the rst user and subject to the following conditions:
DESA International's obligation and liability under this Warranty is expressly limited to repairing or replacing at DESA International's option, any parts which appear to DESA Interna­tional upon inspection to have been defective in material or workmanship when shipped from the factory. Such parts shall be provided at no cost to the user, at the business establishment of any factory authorized service center or the factory during regular working hours. The Warranty shall not apply to compo­nent parts or accessories of Products not manufactured by DESA International and which carry the warranty of the manu­facturer thereof, or to normal maintenance (such as pressure adjustments) or to normal maintenance parts (such as filters and spark plugs). Replacement or repair parts installed in the Product covered by this Warranty are warranted only for the remainder of this Warranty as if such parts were original compo­nents of said Product. DESA INTERNATIONAL MAKES NO OTHER EXPRESS WARRANTY. TO THE EXTENT PERMIT­TED BY LAW DESA INTERNATIONAL MAKES NO IMPLIED WARRANTY AND MAKES NO WARRANTY OF MER­CHANTABILITY OR FITNESS FOR ANY PARTICULAR PUR-
POSE. IN ANY EVENT IMPLIED WARRANTIES INCLUDING THOSE OF MERCHANTABILITY AND FITNESS FOR A PAR­TICULAR PURPOSE ARE LIMITED TO THE DURATION OF THIS EXPRESS WARRANTY.
Any transportation charges, costs of installation, duty, taxes or any other charges whatsoever must be borne by the user. DESA International's obligation under this limited War­ranty shall not include any liability for direct, indirect, incidental, or consequential damage or delay. If requested by DESA International, Products or parts for which a warranty claim is made are to be returned transportation prepaid by user to the factory. Any improper use, including operation after discovery of defective or worn parts, operation beyond capacity, substi­tution of parts not approved by DESA International, or any alteration or repair by others in such manner as in DESA International's judgement affects the Product materially and adversely, shall void this Warranty.
NO EMPLOYEE OR REPRESENTATIVE IS AUTHORIZED TO CHANGE THIS WARRANTY IN ANY WAY OR GRANT ANY OTHER WARRANTY UNLESS SUCH CHANGE IS MADE IN WRITING AND SIGNED BY AN OFFICER OF DESA INTERNATIONAL AT ITS HOME OFFICE.
WARRANTY SERVICE
Always specify model and serial numbers when communicating with the factory.
We reserve the right to amend these specications at any time without notice. The only Warranty applicable is our standard written Warranty. We make no other Warranty, expressed or implied.
A Service Manual is available by writing to the Technical Service Department at:
Corporate Headquarters
2701 Industrial Drive P.O. Box 90004
Bowling Green, KY 42102-9004 U.S.A.
Printed in U.S.A.
20
101487-01 Rev. B 9/94
101487
R
APPAREIL DE
CHAUFFAGE
INDIVIDUEL À AIR
FORCÉ
MANUEL D’UTILISATION
Modèle BH150CE
Puissance de l’appareil : 44 kW (150,000 BTU/Hr)
IMPORTANT Veiller à lire et comprendre ce manuel avant de monter, mettre en marche ou effectuer l’entretien de cet appareil. Une mauvaise utilisation de cet appareil pourrait causer des blessures graves. Conserver ce manuel pour s’y reporter plus tard.
TABLE DES
SECTION PAGE
MATIÈRES
Notes sur la sécurité....................................................................... 2
Nomenclature des pièces ............................................................... 4
Déballage ....................................................................................... 4
Montage ......................................................................................... 5
Principes de fonctionnement ......................................................... 6
Carburants...................................................................................... 6
Ventilation ..................................................................................... 7
Fonctionnement ............................................................................. 7
Remisage ....................................................................................... 8
Tableau d’entretien préventif.........................................................8
Dépannage ..................................................................................... 9
Procédures d’entretien ................................................................... 10
Dépose du couvercle ............................................................... 10
Filtre à carburant ..................................................................... 10
Bougie ..................................................................................... 11
Filtres de sortie d’air, d’entrée d’air et à peluche ................... 11
Réglage de la pression de la pompe ........................................ 12
Gicleur..................................................................................... 12
Rotor de la pompe ................................................................... 14
Ventilateur............................................................................... 15
NOTES SUR LA
SÉCURITÉ
Vue éclatée et liste des pièces........................................................16, 17
Roues et guidons ..................................................................... 18
Accessoires .................................................................................... 18
Spécifications ................................................................................ 19
Schéma électrique.......................................................................... 19
Garantie et réparations................................................................... Dos du manuel
AVERTISSEMENTS
IMPORTANT : Veiller à lire ce manuel d’utilisation attentivement et complètement avant de tenter de monter, de faire fonctionner ou d’effectuer l’entretien de cet appareil. Une mauvaise utilisation de cet appareil de chauffage peut causer des blessures graves, voire la mort par brûlures, incendie, explosion, électrocution et intoxication par l’oxyde de carbone.
DANGER
L’intoxication par l’oxyde de carbone peut entraîner la mort !
Voir page suivante
2
101487
NOTES SUR LA
AVERTISSEMENTS
Suite
SÉCURITÉ
Suite
Intoxication par l’oxyde de carbone : Les premiers signes d’intoxication par
l’oxyde de carbone ressemblent à ceux de la grippe : maux de tête, vertiges ou nausée. Si l’on ressent ces symptômes, il se peut que l’appareil de chauffage ne fonctionne pas correctement. Aller immédiatement respirer de l’air frais ! Faire réparer l’appareil de chauffage. Certaines personnes sont plus susceptibles que d’autres aux effets de l’oxyde de carbone, par exemple les femmes enceintes, les personnes souffrant de maladies cardiaques ou pulmonaires, d’anémie, celles sous l’effet de l’alcool ou celles se trouvant à haute altitude.
Veiller à lire et comprendre tous les avertissements. Conserver ce manuel pour s’y reporter plus tard. C’est un guide pour l’utilisation correcte et sans danger de cet appareil de chauffage.
• Ne se servir que de kérosène ou de fioul n 1 pour éviter les risques d’incendie ou d’explosion. Ne jamais utiliser d’essence, de naphte, de diluants à peinture, d’alcool ou d’autres combustibles hautement inflammables.
• Ne jamais se servir de l’appareil dans des endroits contenant des vapeurs d’essence, de diluant à peinture, d’alcool ou d’autres combustibles hautement inflammables.
• Se conformer à tous les règlements et codes locaux lors de l’utilisation de l’appareil.
• Ne le faire fonctionner que dans des endroits bien aérés. Une ouverture d’au moins 2800 cm chaque indice de 29,3 kW (100,000 BTU/Hr) de rendement nominal.
• Ne le faire fonctionner que dans des endroits sans vapeurs inflammables et sans poussière.
• N’utiliser que les tension et fréquence spécifiées sur la plaque signalétique.
• N’utiliser qu’une rallonge à trois broches avec mise à la terre.
• Distance minimale entre l’appareil et tout matériau combustible : Sortie : 2,5 m (8 ft) Côtés, dessus et arrière: 1,25 m (4 ft)
• Placer l’appareil de chauffage sur une surface stable et horizontale lorsqu’il est chaud ou en marche pour éviter de provoquer un incendie.
• Lors du déplacement ou du remisage de l’appareil, le maintenir horizontal pour éviter de renverser du carburant.
• Maintenir enfants et animaux éloignés de l’appareil de chauffage.
• Débrancher l’appareil lorsqu’on ne s’en sert pas.
• S’il est muni d’un thermostat, l’appareil peut se mettre en marche à n’importe quel moment.
• Ne jamais utiliser l’appareil dans les salles de séjour ou dans les chambres à coucher.
• Ne jamais bloquer l’entrée d’air (arrière) ou la sortie d’air (avant) de l’appareil.
• Ne jamais déplacer, manipuler, faire le plein ou effectuer l’entretien d’un appareil chaud, en marche ou branché.
• Ne jamais monter de canalisation de distribution d’air à l’avant ou à l’arrière de l’appareil. Cela risquerait de diminuer l’écoulement d’air nécessaire à l’appareil, qui produirait alors un excès d’oxyde de carbone.
2
(3 sq. ft) laissant passer l’air frais de l’extérieur est nécessaire pour
101487
3
NOMENCLA-
Couvercle
TURE DES
PIÈCES
Sortie d’air chaud
Boîtier
Bouchon du réservoir de carburant
Bouton de
Cordon électrique
Figure 1 - Modèle de 44 kW (150,000 BTU/Hr)
réarmement du détecteur d’extinction de flamme
Cache­filtre
Grille de protection du ventilateur
Réservoir de carburant
DÉBALLAGE
1. Retirer tous les emballages de protection utilisés pour le transport.
2. Retirer tous les éléments contenus dans la boîte.
3. Vérifier s’ils ont été endommagés pendant le transport. Si l’appareil est endommagé, avertir au plus tôt le concessionnaire qui l’a vendu.
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101487
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