Master Lock B350EAI User Manual

R
HIGH PRESSURE
PORTABLE
FORCED
AIR HEATER
OWNER’S MANUAL
350 SIDE
Model B350EAI
IMPORTANT Read and understand this manual before assembling, starting, or servicing heater. Improper use of heater can cause serious injury. Keep this manual for future reference.
CONTENTS
SECTION PAGE
Safety Information.................................................................................... 3
Product Identification ............................................................................... 4
Unpacking.................................................................................................4
Assembly ..................................................................................................4
Theory of Operation .................................................................................6
Fuels ......................................................................................................... 7
Ventilation ................................................................................................ 7
Operation .................................................................................................. 8
Storage ...................................................................................................... 9
Preventative Maintenance Schedule....................................................... 10
Troubleshooting......................................................................................11
Service Procedures ................................................................................. 14
Upper Shell Removal..................................................................... 14
Fan Blades...................................................................................... 14
Spark Plug...................................................................................... 15
Nozzle ............................................................................................ 15
Pump Pressure Adjustment............................................................ 16
Pump .............................................................................................. 16
Fuel Lines ...................................................................................... 16
Fuel Filters ..................................................................................... 17
Specifications.......................................................................................... 18
Wiring Diagram...................................................................................... 18
Accessory ............................................................................................... 18
Illustrated Parts Breakdowns and Parts Lists ......................................... 19
Warranty and Repair Service................................................... Back Cover
2
099565
SAFETY
INFORMATION
WARNINGS
WARNING ICON G 001
IMPORTANT: Read this Owner’s Manual carefully and completely before trying to assemble, operate, or service this heater. Improper use of this heater can cause serious injury or death from burns, fire, explosion, electrical shock, electrocution, and carbon monoxide poisoning.
DANGER
WARNING ICON G 001
Carbon monoxide poisoning may lead to death!
Early signs of carbon monoxide poisoning resemble the flu, with headaches, dizziness, and/or nausea. If you have these signs, the heater may not be work­ing properly. Get fresh air at once! Have heater serviced. Some people (such as pregnant women, persons with heart or lung disease, persons with anemia, those under the influence of alcohol, and those at high altitudes) are more affected by carbon monoxide than others.
Make certain you read and understand all Warnings. Keep this manual for reference. It is your guide to safe and proper operation of this heater.
• Use only kerosene or No. 1 fuel oil to avoid risk of fire or explosion. Never use gasoline, naphtha, paint thinners, alcohol, or other highly flammable fuels.
• Never use heater where gasoline, paint thinner, or other highly flammable vapors are present.
• Follow all local ordinances and codes when using heater.
• Use only in well vented areas. Provide at least three square feet (2800 square cm) of fresh, outside air for each 100,000 BTU/Hr of rating.
• Use only in places free of flammable vapors or high dust content.
• Use only with the electrical voltage and frequency specified on model plate.
• Use only a three-prong, grounded (earthed) extension cord.
• Minimum heater clearances from combustibles:
Outlet: 8 Ft. (250 cm) Top, Rear, and Sides: 4 Ft. (125 cm)
• Locate heater on a stable and level surface while hot or running or a fire may occur.
• When heater is moved or stored, it must be in a level position or fuel spillage may occur.
• Keep children and animals away from heater.
• Unplug heater when not in use.
• This heater has a built-in thermostat. Plugged-in heater may start at anytime.
• Never use heater in living or sleeping areas.
• Never block air inlet (rear) or air outlet (front) of heater.
• Never move, handle, refuel, or service a hot, operating, or plugged in heater.
• Never attach duct work to front or rear of heater.
099565
3
PRODUCT
IDENTIFICATION
Hot Air Outlet
Upper Shell
UNPACKING
ASSEMBLY
Lower Shell
Fuel Cap
Thermostat
Safety Control Reset Button
Figure 1 - B350EAI BTU/Hr Model
Motor and Pump Assembly
Power Cord
Fuel Tank
1. Remove all protective packing applied to heater for shipment.
2. Remove heater from shipping container.
3. Check heater for any shipping damage. If heater is damaged, promptly inform dealer where you bought heater.
This model is furnished with wheels and front and rear handles. Wheels, handles, and mounting hardware are found in the shipping carton.
TOOLS NEEDED
Pliers
Two - 7/16" Open or Adjustable Wrenches
1. Slide axle through wheel support frame. Install wheel spacer and then one flat washer on each end of axle.
2. Install wheels on axle.
IMPORTANT:
When installing wheels, point exetended hub of wheels toward
wheel support frame (see Figure 2, page 5).
3. Slide one flat washer on each axle end in front of wheel.
4. Install cotter pins through holes at each end of axle. Bend cotter pins with pliers to secure.
5. Place heater on wheel support frame. Make sure air inlet end (rear) of heater is over wheels. Line up holes on fuel tank flange with holes on wheel support frame.
6. Place front and rear handles on top of fuel tank flange. Insert screws through handles, fuel tank flange, and wheel support frame. Attach nut finger tight after inserting each screw.
7. After inserting all screws, tighten nuts firmly.
4
099565
ASSEMBLY
Continued
Hot Air Outlet
Fuel Tank Flange
Wheel Support Frame
Front Handle
Screw
Rear Handle
Air Inlet
Wheel
Cotter Pin
Nut
Wheel Spacer
Flat Washer
Flat Washer
Extended Hub
Axle
Figure 2 - Wheel and Handle Assembly
099565
5
THEORY OF
OPERATION
The Fuel System: The motor turns the fuel pump. The fuel pump pulls fuel from
the fuel tank. The fuel pump pushes fuel through a filter and a solenoid valve and out the burner head nozzle. A fine mist of fuel is sprayed into the combustion chamber.
The Air System: The motor turns the fan. The fan pushes air into and around the combustion chamber. This air is heated and provides a stream of clean, hot air.
The Ignition System: The electronic ignitor sends voltage to the spark plug. The spark plug ignites the fuel and air mixture.
The Safety Control System: This system causes the heater to shut down if the flame goes out. It also allows the fan to continue running after normal shutdown of heater. This cools the combustion chamber.
Clean Heated Air Out
Combustion Chamber
Fuel Tank
Solenoid Valve
Electronic Ignitor
Fan
Fuel
Nozzle
Spark Plug
Air for Combustion and Heating
Burner Head
Fuel Line To Solenoid Valve
Figure 3 - Cross Section Operational View
Motor
Fuel Pump/ Fuel Filter
Cool Air In
Fuel Pickup Line
Fuel Filter
6
099565
FUELS
WARNING
WARNING ICON G 001
Use only kerosene or No. 1 fuel oil to avoid risk of re or explosion. Never use gasoline, naphtha, paint thinners, alcohol, or other highly ammable fuels.
Do not use heavy fuels such as No. 2 fuel oil or No. 2 diesel. Using heavy fuels will result in:
• clogged fuel filter and nozzle
• carbon build-up on spark plug
• the need of non-toxic anti-icer in fuel during very cold weather
VENTILATION
IMPORTANT:
container is clean. Foreign matter such as rust, dirt, or water will cause safety control to shut down heater. Foreign matter may also require fuel system to be cleaned frequently.
Follow the minimum fresh, outside air ventilation requirements. If proper fresh, outside air ventilation is not provided, carbon monoxide poisoning can occur. Provide proper fresh, outside air ventilation before running heater.
Use a KEROSENE ONLY storage container. Be sure storage
WARNING
WARNING ICON G 001
Fresh Air Opening Requirements
Square Square
Heater Size Feet Opening Centimeter Opening
340,000 BTU/Hr 10.5 9755
Note:
If you use more than one heater, provide extra fresh air. Provide a fresh air opening of at least three square feet (2800 square cm) for each 100,000 BTU/Hr rating.
099565
7
OPERATION
WARNING ICON G 001
WARNING
Review and understand the warnings in the Safety Information Section. They are needed to safely operate this heater.
To Start Heater
1. Follow all ventilation and safety information.
2. Fill fuel tank with kerosene or No. 1 fuel oil.
3. Attach fuel cap.
Note:
4. Set thermostat dial to desired temperature. higher than surrounding air temperature.
5. Plug power cord of heater into a standard 220/240 volt, 50 hertz, grounded (earthed) outlet. Use an extension cord if needed. Use only a three-wire, grounded (earthed) extension cord.
Extension Cord Wire Size Requirements
Up to 100 feet (30.5 meters) long, use 16 AWG (1.0 mm2) conductor 101 to 200 feet (30.6 to 61 meters) long, use 14 AWG (1.5 mm2) conductor 201 to 300 feet (61.1 to 91.5 meters) long, use 12 AWG (2 mm2) conductor
6. The motor will start when power cord is plugged into outlet. The heater should ignite at once. If heater does not ignite, restart heater. To restart heater, wait 60 seconds, then push in safety control reset button. Safety control reset button is at rear of heater near power cord (see Figure 4).
Thermostat setting must be
Note:
If starting heater for first time, you may need to restart heater several times before heater ignites. You may also have to do this after taking heater out of storage.
Safety Control Reset Button
Figure 4 - Safety Control Reset Button
8
099565
OPERATION
To Stop Heater
Continued
CAUTION
WARNING ICON G 001
Never unplug heater while heater is running. Heater must go through purge cycle. The purge cycle cools the combustion chamber. Damage to heater can occur if combustion chamber is not cooled. Do not restart heater until purge cycle is complete.
1. Turn thermostat dial to lowest temperature setting. This will cause heater flame to go out. The motor will continue to run during the purge cycle. This allows the fan to cool the combustion chamber. When the purge cycle is finished, the motor will stop. Do not unplug heater until purge cycle is finished.
2. Unplug extension cord from outlet.
3. To temporarily stop heater, set thermostat at a temperature lower than air around heater. Heater will cycle back on if air temperature around heater matches thermostat setting.
To Restart Heater
CAUTION
WARNING ICON G 001
Do not restart heater until purge cycle is nished. The purge cycle cools the combustion chamber.
099565
STORAGE
1. Wait until purge cycle is finished after stopping heater.
2. Repeat steps under To Start Heater, page 8.
1. Drain all fuel from fuel filters, fuel lines, and pump (see Fuel Filters [Tank Fuel
Filter], page 17).
2. Clean and flush fuel filter and canister attached to fuel pump (see Fuel Filters
[Pump Fuel Filter], page 17).
3. Remove drain plug and drain fuel tank.
4. Replace drain plug.
5. Add one gallon (four liters) of clean kerosene to fuel tank.
6. Attach fuel cap.
7. Move the heater forwards and backwards to stir fuel.
8. Remove drain plug and drain fuel tank.
9. Replace drain plug.
10. Add two gallons (eight liters) of clean kerosene or No. 1 fuel oil to fuel tank.
11. Replace fuel cap.
12. Operate heater for 5 minutes (see Operation, page 8).
13. Stop heater and let cool completely.
14. Remove drain plug and drain fuel tank.
15. Replace drain plug.
16. Properly dispose of old and dirty fuel.
17. Store heater in a dry location. Make sure storage place is free of dust and corrosive fumes.
IMPORTANT:
heating season. Using old fuel could damage heater.
Do not store kerosene over summer months for use during next
9
PREVENTATIVE
MAINTENANCE
SCHEDULE
WARNING
WARNING ICON G 001
Never service heater while it is plugged in, operating, or hot. Severe burns and electrical shock can occur.
Item
Fuel tank
Filler neck screen
Fuel filter assembly
(Fuel tank)
Fuel filter lines
Fuel filter (Pump)
Spark plug
Fan blades
Air passages around
burner head
How Often
Flush every 150-200 hours
of operation or as needed.
Check for trash when
filling fuel tank. Clean when dirty.
Clean twice a heating
season or replace as needed.
Check and tighten loose
connections occasionally.
Clean fuel filter element
every 250 hours.
Clean and regap every 300
hours of operation or replace as needed.
Clean each season or as
needed.
Check each season for dirt
and trash.
How To
See Storage, page 9.
Lift out of fuel tank and rinse
with clean kerosene.
See Fuel Filters, page 17.
See Fuel Lines, Page 16.
See Fuel Filters, page 17.
See Spark Plug, page 15.
See Fan Blades, page 14.
Remove dirt and trash with
clean, soft cloth.
Motor
Not required, permanently
lubricated.
10
099565
TROUBLE-
SHOOTING
WARNING
WARNING ICON G 001
Never service heater while it is plugged in, operating, or hot. Severe burns and electrical shock can occur. Only a qualified service person should service and repair heater.
OBSERVED PROBLEM
POSSIBLE CAUSE
REMEDY
Motor does not start when heater is plugged in and thermostat setting is higher than surrounding air temperature.
1. No power or low voltage at heater due to: A) Damaged power cord or extension cord B) Wrong size extension cord C) Heater plugged into outlet with voltage lower than 220/240 volts
2. Loose electrical connec­tions
3. Motor overload protector tripped due to: A) Dirty fan B) Debris pulled into fan area by fan C) Binding pump D) Low voltage
1. A) Check condition of power cord or extension cord. Repair or replace if damaged. B) Use extension cord with proper wire size (see To Start Heater, page 8). C) Make sure heater is plugged into 220/240 volt, 50 hertz outlet.
2. Check connections. Tighten if loose.
3. A) See Fan Blades, page
14. B) Remove debris from fan and fan guard area. C) Turn fan by hand. If fan is hard to turn, see Pump, page 16. D) See steps B and C under item 1 above.
099565
4. Safety control not reset
5. Damaged safety control
6. Damaged power relay
7. Damaged thermostat
8. Binding pump
Note:
Be sure to reset motor overload protector by pressing reset button on top of motor.
4. Press and release safety control reset button. See Figure 4, page 8 for button location.
5. Replace safety control.
6. Replace power relay.
7. Replace thermostat.
8. Turn fan by hand. If fan is hard to turn, see Pump, page
16.
11
TROUBLE-
SHOOTING
Continued
OBSERVED PROBLEM
Heater will not ignite, but motor runs for a short period of time.
POSSIBLE CAUSE REMEDY
1. A) Fuel tank empty B) Water in fuel C) Wrong fuel
1. A) Add fuel to tank. B) Check fuel tank for bubbles of water in bottom. If found, remove fuel (see Storage, page 9). Clean tank and fuel filters (see Fuel Filters, page 17). Fill with clean fuel. C) Remove wrong fuel (see Storage, page 9). Clean tank and fuel filters (see Fuel Filters, page 17). Fill with correct fuel.
2. Dirt in nozzle
3. Very low temperature may cause fuel to thicken and not flow
4. Dirty fuel filters
5. Wrong pump pressure
6. Spark plug wire discon­nected from plug
7. Spark plug problems due to: A) Wrong gap B) Plug wet with fuel C) Carbon deposits on plug D) Damaged plug
2. Replace nozzle (see Nozzle, page 15).
3. Move heater to warmer place until fuel flows freely.
4. Clean fuel filters (see Fuel Filters, page 17).
5. Adjust pump pressure (see Pump Pressure Adjustment, page 16).
6. Connect spark plug wire to spark plug.
7. A) Adjust electrode gap to .055" (1.4 mm) (see Spark Plug, page 15). B) Clean fuel from spark plug with clean, soft cloth. C) Replace plug if heavily coated with carbon (see Spark Plug, page 15). D) Inspect plug for worn or eroded electrodes. If found, replace plug (see Spark Plug, page 15).
12
8. Solenoid valve not opening
WARNING
WARNING ICON G 001
High Voltage!
9. Damaged electronic ignitor
8. Check electrical connections and voltage to solenoid. If good, replace solenoid valve.
9. Replace electronic ignitor.
099565
TROUBLE-
SHOOTING
Continued
OBSERVED PROBLEM
Heater ignites, but safety control shuts off heater after a short period of time.
POSSIBLE CAUSE REMEDY
1. Wrong pump pressure
2. Dirty fuel filters
1. Adjust pump pressure (see Pump Pressure Adjustment, page 16).
2. Clean fuel filters (see Fuel Filters, page 17).
Heater burns, but puffs of smoke can be seen. Heater does not burn steady. Heater burns with odor. Heater smokes continuously.
3. Dirt in nozzle
4. Dirty photocell lens
5. Open or damaged photocell
6. Bad safety control
7. Damaged fan switch
1. Wrong pump pressure
2. A) Heater almost out of fuel B) Water condensation in fuel tank C) Wrong fuel
3. Replace nozzle (see Nozzle, page 15).
4. Clean photocell lens with clean, soft cloth.
5. Replace photocell.
6. Replace safety control.
7. Replace fan switch.
1. Adjust pump pressure ( see
Pump Pressure Adjustment,
page 16).
2. A) Add fuel to tank. B) Check fuel tank for bubbles of water in bottom. If found, remove fuel (see Storage, page 9). Clean tank and fuel filters (see Fuel Filters, page 17). Fill with clean fuel. C) Remove wrong fuel (see Storage, page 9). Clean tank and fuel filters (see Fuel Filters, page 17). Fill with correct fuel.
099565
3. Dirty fuel filters
4. Air leak in suction system
5. Dirty nozzle
6. Low voltage causing motor to operate below rated speed
7. Loose fuel line
3. Clean fuel filters (see Fuel Filters, page 17).
4. Tighten all fuel line connec­tions (see Fuel Lines, page
16).
5. Replace nozzle (see Nozzle, page 15).
6. Check voltage at heater. Voltage at heater should never be less than 198 volts.
7. Check and tighten all fuel line connections (see Fuel Lines, page 16).
13
SERVICE
PROCEDURES
Upper Shell Removal
1. Remove screws along each side and top of heater using 5/ 16" nut-driver. These screws attach upper and lower shells together (see Figure 5).
2. Lift upper shell off.
WARNING
WARNING ICON G 001
Never service heater while it is plugged in, operating, or hot. Severe burns and electrical shock can occur. Only a qualified service person should service and repair heater.
Upper Shell
Fan Blades
1. Remove upper shell (see above).
2. Clean fan blades with clean, soft cloth moistened with kerosene or solvent (see Figure 6).
3. Dry fan blades thoroughly.
4. Replace upper shell.
Figure 5 - Upper Shell Removal
Fan Blade
Figure 6 - Fan Blades
14
099565
Spark Plug
1. Remove upper shell (see page
14).
2. Remove spark plug wire from spark plug (see Figure 7).
3. Remove spark plug from burner head using 13/16" open­end wrench (see Figure 7).
4. Replace spark plug if damaged or heavily coated with carbon.
5. Clean and regap spark plug electrodes to .055 inch (1.4 mm) (see Figure 8).
6. Install spark plug in burner head.
7. Attach spark plug wire to spark plug.
8. Replace upper shell.
Burner Head
Spark Plug
Spark Plug Wire
Figure 7 - Spark Plug Removal
.055 inch (1.4 mm)
Nozzle
1. Remove upper shell (see page
14).
2. Remove fuel line from
solenoid valve using 7/16" wrench.
3. Remove spark plug wire from
spark plug.
4. Remove spark plug from
burner head using 13/16" open-end wrench.
5. Remove five (5) screws using
5/16" nut-driver and remove burner head from combustion chamber.
6. Place burner head into vise
and lightly tighten.
7. Carefully remove nozzle from
burner head using 5/8" socket wrench (see Figure 9).
8. Inspect nozzle for damage. If
damaged or clogged, replace nozzle.
9. Make sure plug is in place on
burner head.
10.Replace nozzle into burner
head and tighten to 80-110 inch-pounds (9.1 to 12.4 n-m).
11.Attach burner head to combus-
tion chamber.
12.Install spark plug in burner
head.
13.Attach spark plug wire to
spark plug.
14.Attach fuel line to solenoid
valve. Tighten firmly.
15.Replace upper shell.
099565
Burner Head
Nozzle
Figure 8 - Spark Plug Gap
Plug
Figure 9 - Replacing Nozzle
Solenoid Valve
Fuel Line
Spark Plug
Spark Plug Wire
15
Pump Pressure Adjustment
1. Remove pressure gage plug from fuel pump port marked
“GAGE.”
2. Install accessory pressure gage (part number M4574) to fuel pump port marked
“GAGE” (see Figure 10).
3. Start heater (see Operation, page 8). Allow motor to reach full speed.
4. Adjust pressure to 100 psi. Use small flat blade screw­driver to turn slotted screw at fuel pump port marked “PRESS ADJ.” Turn screw clockwise to increase pressure. Turn screw counterclockwise to decrease pressure.
5. Remove pressure gage. Replace pressure gage plug in fuel pump port marked “GAGE.”
Pressure Gage
psi
Fuel Pump Port Marked “GAGE”
Fuel Pump Port Marked “PRESS ADJ”
Figure 10 - Adjusting Pump Pressure
Hex Screw On Flange Clamp
Pump
(Procedure if pump is binding)
1. Remove upper shell (see page
14).
2. Loosen hex screw on flange clamp at rear of motor with 5/16" nut-driver (see Figure
11).
3. Turn fan with hand (see Figure
12).
4. If fan turns freely, tighten screw on flange clamp.
5. If fan does not turn freely,
replace pump.
6. Replace upper shell.
Fuel Lines
(Procedure for tightening fuel lines)
1. Remove upper shell (see page
14).
2. Use 7/16" wrench and tighten fuel lines at solenoid valve (see Figure 13), pump, and pump fuel filter assembly (see Figure
14).
16
Figure 11 - Location of Screw
on Flange Clamp
Burner Head
Solenoid Valve
Figure 13 - Fuel Line at
Solenoid Valve
Figure 12 - Turning Fan with Hand
Pump Fuel Filter Assembly
Pump
Fuel Line
Fuel Lines
Figure 14 - Fuel Lines at Pump and
Pump Fuel Filter Assembly
099565
Fuel Filters
A.Tank Fuel Filter
1. Disconnect fuel lines from pump and pump fuel filter assembly with 7/16" wrench (see Figure 15).
2. Carefully pry fuel filter loose from fuel tank with flat end of screwdriver.
3. Inspect fuel filter for water or dirt.
4. Rinse fuel filter and fuel lines with clean kerosene.
5. Replace fuel filter into fuel tank.
6. Connect fuel lines to pump and pump fuel filter assembly.
Pump Fuel Filter Assembly
Pump
Figure 15 - Removing Tank Fuel Filter
Fuel Lines
Fuel Filter
B.Pump Fuel Filter
1. Unscrew canister bottom from canister top with Channellock pliers.
2. Remove fuel filter and gasket
from canister bottom (see Figure 16).
3. Inspect canister bottom and
fuel filter for water or dirt.
4. Rinse canister bottom in
clean kerosene.
5. Wipe inside of canister
bottom dry with clean cloth.
6. Rinse fuel filter in clean
kerosene.
7. Put clean fuel filter and
gasket back in canister bottom.
8. Screw canister bottom into
canister top.
Canister Top
Gasket
Fuel Filter
Canister Bottom
099565
Figure 16 - Fuel Pump Filter and Canister
17
SPECIFICATIONS
WIRING
DIAGRAM
Output Rating (BTU/Hr) 340,000 Fuel Use Only Kerosene or No. 1 Fuel Oil Fuel Tank Capacity (U.S. Gal./Liters) 30/113.6 Fuel Consumption (Gal. Per Hr/Liter Per Hr) 2.5/9.5 Electric Requirements 220/240V, 50 Hz Amperage (Normal Run) 5 Motor RPM 2850 Fuel Pump Pressure (PSI) 100 Spark Plug Gap .055" (1.4 mm) Weight (approx. lbs./kilograms) Dry (net) 180/82
With Full Fuel Tank 390/177
Green/Yellow
75
BA
Relay
White
Black
Red
Black Black
Start Capacitor
Red Orange
White
Terminal
Board
Thermostat B
White
BlackBlack
Motor
Purple
Yellow
Terminal
Board
Safety
Control
R
Red
Blue
Reset
Button
ACCESSORY
White
Fan
Switch
Plug
220/240V
50HZ
132
Green/Yellow
Black
Brown
Blue
White
White
Orange
Spark
Plug
Ignitor
Purple
Purchase this heater accessory from you local dealer.
HIGH PRESSURE AIR GAGE - M4574
Special tool to check pump pressure
White
Solenoid
Valve
Photocell
Yellow
Yellow
BlueWhite
18
099565
PARTS LIST
Burner Head Assembly
REF NO. PART NO. DESCRIPTION QTY.
1 M10908-2 Screw, #6-32 x 3/8" 2 2 099229-01 Photocell bracket 1 3 HA3012 Spark plug 1 4 M51070-02 Nozzle 1 5 M51170-01 Plug 1 6 M50924-02 Burner head body 1 7 69246 Straight nipple 1 8 M50077-02 Solenoid valve 1 9 M50297 Compression elbow 1
Motor and Pump Assembly
REF. NO. PART NO. DESCRIPTION QTY.
1 097495-02AA Wiring cover 1 2 HF5-5C Screw, 5/16-24 x 5/16" 4 3 WLE-5 External lockwasher, 5/16" 4 4 M11084-26 Screw, #10-16 x 3/8" 3 5 M50064-07 Motor 1 6 M50116 Flange clamp
(holds pump to motor) 1 7 099520-01AA Motor support 1 8 57413 Street elbow 2 9 M17499-2 Pipe nipple 1 10 098102-01 Fuel filter assembly 1
098103-01 Filter element
(inside fuel filter
assembly, includes
rubber gaskets) 1 11 M50114-02 90˚ Male elbow 1 12 M50297 Compression elbow 1 13 M50113-02 Straight tting 1 14 M50065-02 Fuel pump 1 15 WLM-5 Lockwasher, 5/16" 4 16 NPF-5C Hex nut, 5/16-24" 4 17 097630-02 Safety control 1 18 098894-01 Power relay 1 19 M50104-02 Shorty bushing 3 20 M10908-2 Screw, #6-32 x 3/8" 2 21 M11143-1 Strain relief bushing 1 22 097211-01 Screw, #8-32 x 1/4" 1 23 099125-05 Terminal board 1 24 099125-04 Terminal board 1 25 099157-01 Rivet 2 26 M12650-12 Capacitor 1 27 M51226-01 Capacitor cap 1 28 M51231-01 Capacitor bracket 1 29 FPF3-4C Screw, #10-32 x 1/2" 2 30 WLE-3 Lockwasher, #10 2 31 NPF-3C Nut, #10-32 2
24
3
1
4
5
6
2
7
8
9
1
4
2
3
11
10
23
18
20
25
19
(3)
17
29
21
16
22
15
27
12
26
5
6
30
31
9
8
14
13
8
28
7
099565
19
2
1
ILLUSTRATED
PARTS
2
BREAKDOWN
3
9
2
6
7
8
20
25
31
21
32
19
26
27
28
22
13
29
10
4
13
11
23
30
20
12
16
24
14
15
17
18
41
20
36
35
34
37
37
33
38
34
2
39
2
40
5
099565
PARTS LIST
REF. NO. PART NO. DESCRIPTION QTY.
1 099329-02 Upper shell 1 2 M11084-27 Screw, #10-16 x 1/2" 25 3 M50542-01 Combustion chamber & shield 1 4 M30865-02 Bushing 3 5 1000576 Grommett 1 6 Burner head assembly 1 7 M16656-18 Photocell assembly 1 8 M50121-02 Fan 1
9 M50097-01AA Fan guard 1 10 M51336-02 Fan switch 1 11 M51160-01 Fan switch cover 1 12 M50278 Sleeve 1 13 M11084-26 Screw, #10-16 x 3/8" 13 14 Motor & pump assembly 1 15 079673-03 Power cord 1 16 M50295 Fuel line 1 17 M50050 Ignition boot 1 18 098641-07 Electronic ignitor 1 19 M50061AB Lower shell 1 20 M11271-8 Clip nut 16 21 M11084-3 Screw, #12-14 x 1/2" 4 22 M50104-02 Bushing 2 23 099509-03 Wire harness 1 24 M50115-01 Fuel line assembly 1 25 M50062-03 Front handle 1 26 097702-01 Fuel cap 1 27 HA2210 Filler neck screen 1 28 HC4-18C Screw, 1/4-20 x 2 1/4" 6 29 M51043-01 Screw, 1/4-20 x 1 1/2" 2 30 M50062 Rear handle 1 31 098513-05 Fuel tank 1 32 M50063 Wheel support frame 1 33 M18774 Axle 1 34 NTC-4C Hex lock nut, 1/4-20 8 35 M50389 Wheel 2 36 C5-10C Cotter pin, 5/32 x 1 1/4" 2 37 WP-10C Flatwasher, 5/8" 4 38 M50296 Wheel spacer 2 39 M27417 Drain plug 1 40 099566-01 Thermostat 1 41 M11084-29 Screw, #10-16 x 3/4" 2
This list contains replaceable parts used in your heater. When ordering parts, be sure to provide the correct model and serial numbers (from the model plate), then the part number and description of the desired part.
099565
Not available as complete assembly. See page 19.
21
NOTES
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099565
NOTES
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099565
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23
WARRANTY AND REPAIR SERVICE
CERTIFICATE OF GENERAL
EQUIPMENT - LIMITED 90 DAY WARRANTY
DESA International warrants new Products sold by it to be free from defects in material or workmanship for a period of ninety days after date of delivery to the first user and subject to the following conditions:
DESA International's obligation and liability under this Warranty is expressly limited to repairing or replacing at DESA International's option, any parts which appear to DESA Interna­tional upon inspection to have been defective in material or workmanship when shipped from the factory. Such parts shall be provided at no cost to the user, at the business establishment of any factory authorized service center or the factory during regular working hours. The Warranty shall not apply to compo­nent parts or accessories of Products not manufactured by DESA International and which carry the warranty of the manu­facturer thereof, or to normal maintenance (such as pressure adjustments) or to normal maintenance parts (such as filters and spark plugs). Replacement or repair parts installed in the Product covered by this Warranty are warranted only for the remainder of this Warranty as if such parts were original compo­nents of said Product. DESA INTERNATIONAL MAKES NO OTHER EXPRESS WARRANTY. TO THE EXTENT PERMIT­TED BY LAW DESA INTERNATIONAL MAKES NO IMPLIED WARRANTY AND MAKES NO WARRANTY OF MER­CHANTABILITY OR FITNESS FOR ANY PARTICULAR PUR-
WARRANTY SERVICE
POSE. IN ANY EVENT IMPLIED WARRANTIES INCLUDING THOSE OF MERCHANTABILITY AND FITNESS FOR A PAR­TICULAR PURPOSE ARE LIMITED TO THE DURATION OF THIS EXPRESS WARRANTY.
Any transportation charges, costs of installation, duty, taxes or any other charges whatsoever must be borne by the user. DESA International's obligation under this limited War­ranty shall not include any liability for direct, indirect, incidential, or consequential damage or delay. If requested by DESA International, Products or parts for which a warranty claim is made are to be returned transportation prepaid by user to the factory. Any improper use, including operation after discovery of defective or worn parts, operation beyond capacity, substi­tution of parts not approved by DESA International, or any alteration or repair by others in such manner as in DESA International's judgement affects the Product materially and adversely, shall void this Warranty.
NO EMPLOYEE OR REPRESENTATIVE IS AUTHORIZED TO CHANGE THIS WARRANTY IN ANY WAY OR GRANT ANY OTHER WARRANTY UNLESS SUCH CHANGE IS MADE IN WRITING AND SIGNED BY AN OFFICER OF DESA INTERNATIONAL AT ITS HOME OFFICE.
Always specify model and serial numbers when communicating with the factory.
We reserve the right to amend these specifications at any time without notice. The only Warranty applicable is our standard written Warranty. We make no other Warranty, expressed or implied.
A Service Manual is available by writing to the Technical Service Department at:
DESA
INTERNATIONAL
Corporate Headquarters
2701 Industrial Drive P.O. Box 90004 Bowling Green, Kentucky 42102-9004 U.S.A.
Printed in U.S.A.
24
099565-01 Rev. C 07/94
099565
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