Master Lock B100, B70, B30, B150 User Manual
G 011
PORTABLE
FORCED
AIR HEATERS
OWNER’S MANUAL
R
100 SIDE PV 002
150 SIDE PV 004
Models: B30, B70, B100, B150
IMPORTANT
Read and understand this manual before assembling, starting or servicing
heater. Improper use of heater can cause serious injury. Keep this manual
for future reference.
CONTENTS
SECTION PAGE
Safety Information.........................................................................3
Product Identification .................................................................... 4
Unpacking......................................................................................5
Assembly .......................................................................................5
Theory of Operation ......................................................................6
Fuels .............................................................................................. 6
Ventilation .....................................................................................7
Operation .......................................................................................7
Storage ........................................................................................... 8
Preventative Maintenance Schedule..............................................8
Troubleshooting.............................................................................9
Service Procedures ........................................................................ 10
Upper Shell Removal .............................................................. 10
Fuel Filter (30/70,000 BTU/Hr Models).................................10
Fuel Filter (90,000 BTU/Hr Model) ....................................... 11
Fuel Filter (150,000 BTU/Hr Model) ..................................... 11
Spark Plug (30,000 BTU/Hr Model).......................................12
Spark Plug (70/90/150,000 BTU/Hr Models)......................... 13
Air Output, Air Intake, and Lint Filters ..................................14
Pump Pressure Adjustment ..................................................... 14
Nozzle (30,000 BTU/Hr Model).............................................15
Nozzle (70/90,000 BTU/Hr Models) ...................................... 16
Nozzle (150,000 BTU/Hr Model)...........................................17
Pump Rotor ............................................................................. 18
Fan........................................................................................... 19
Specifications................................................................................. 19
Wiring Diagrams ........................................................................... 20
Accessories .................................................................................... 22
Spare Parts ..................................................................................... 22
Illustrated Parts Breakdown and Parts List....................................23
Wheels and Handles (90/150,000 BTU/Hr Models)............... 23
30,000 BTU/Hr Model............................................................ 24
70,000 BTU/Hr Model............................................................ 26
90,000 BTU/Hr Model............................................................ 28
150,000 BTU/Hr Model.......................................................... 30
Warranty and Repair Service......................................................... Back Cover
2
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SAFETY
INFORMATION
!
WARNINGS
IMPORTANT: Read this owner’s manual carefully and completely
before trying to assemble, operate, or service this heater. Improper
use of this heater can cause serious injury or death from burns, fire,
explosion, electrical shock, and carbon monoxide poisoning.
!
DANGER
Carbon monoxide poisoning may lead to death!
Carbon Monoxide Poisoning: Early signs of carbon monoxide poisoning
resemble the flu, with headaches, dizziness, or nausea. If you have these signs, the
heater may not be working properly. Get fresh air at once! Have heater serviced.
Some people are more affected by carbon monoxide than others. These include
pregnant women, persons with heart or lung disease or anemia, those under the
influence of alcohol, and those at high altitudes.
Make certain you read and understand all warnings. Keep this manual for
reference. It is your guide to safe and proper operation of this heater.
• Use only kerosene or paraffin to avoid risk of fire or explosion. Never use
petrol, naphtha, paint thinners, alcohol, or other highly flammable fuels.
• Never use heater where petrol, paint thinner, or other highly flammable
vapors are present.
• Follow all local ordinances and codes when using heater.
• Use only in well-vented areas. Provide at least a three-square foot (2800
square cm) opening of fresh, outside air for each 100,000 BTU/Hr of rating.
• Use only in places free of flammable vapors or high dust content.
• Use only with the electrical voltage and frequency specified on model plate.
• Use only a three-prong, grounded (earthed) extension cord.
• Minimum heater clearances from combustibles:
Outlet: 8 Ft. (250 cm) Sides, Top, and Rear: 4 Ft. (125 cm)
• Locate heater on a stable and level surface while hot or running or a fire may
occur.
• When moving or storing heater, keep heater in a level position or fuel
spillage may occur.
• Keep children and animals away from heater.
• Unplug heater when not in use.
• When used with thermostat, heater may start anytime.
• Never use heater in living or sleeping areas.
• Never block air inlet (rear) or air outlet (front) of heater.
• Never move, handle, refuel, or service a hot, operating, or plugged-in heater.
• Never attach duct work to front or rear of heater.
• Before starting any maintenance, ensure heater is isolated from the electrical
supply.
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3
PRODUCT
IDENTIFICATION
Hot Air Outlet
Upper Shell
Lower Shell
Fuel Tank
Side Cover
Flame-Out
Control Reset
Button
(Optional Extra)
Hot Air
Outlet
Lower
Shell
Handle
Fan Guard
Air Filter
End Cover
Fuel Cap
Power Cord
Figure 1 - 30/70,000 BTU/Hr Models
Upper Shell
Hot Air
Outlet
Lower
Shell
Fuel Cap
Side Cover
Fuel Cap
Flame-Out
Control Reset Button
(Optional Extra)
Figure 2 - 90,000 BTU/Hr Model
Upper Shell
Fan Guard
Fuel Tank
Power Cord
Air Filter
End Cover
Fan Guard
Fuel
Tank
Flame-Out Control
Power Cord
4
Figure 3 - 150,000 BTU/Hr Model
Reset Button
(Optional Extra)
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UNPACKING
1. Remove all packing items applied to heater for shipment.
2. Remove all items from carton.
3. Check items for any shipping damage. If heater is damaged, promptly inform
dealer where you bought heater.
ASSEMBLY
(For 90,000 and 150,000
BTU/Hr Models Only)
These models are furnished with wheels and handles. Wheels, handles, and the
mounting hardware are found in the shipping carton.
Tools Needed
• Medium Phillips Screwdriver
• 3/8" Open or Adjustable Wrench
• Hammer
1. Slide axle through wheel support frame. Install wheels on axle.
IMPORTANT:
wheel support frame (see Figure 4).
2. Place cap nuts on axle ends. Gently tap with hammer to secure.
3. Place heater on wheel support frame. Make sure air inlet end (rear) of heater is
over wheels. Line up holes on fuel tank flange with holes on wheel support
frame.
4. Place front handle and rear handle on top of fuel tank flange. Insert screws
through handles, fuel tank flange, and wheel support frame. Attach nut finger
tight after each screw is inserted.
5. After all screws are inserted, tighten nuts firmly.
When installing wheels, point extended hub of wheels toward
Front
Handle
Hot Air
Outlet
Fuel
Tank
Flange
Wheel
Support
Frame
Wheel
Cap Nut
Figure 4 - Wheel and Handle Assembly, 90/150,000 BTU/Hr Models Only
ASSEMBLY, EURO
Screw
Nut
Axle
Rear
Handle
Air
Inlet
Extended
Hub
PFA/PV 018A
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5
THEORY OF
OPERATION
The Fuel System: The air pump forces air through the air line. The air is then
pushed through the burner head nozzle. This air causes fuel to lift from the tank. A
fine mist of fuel is sprayed into the combustion chamber.
The Air System: The motor turns the fan. The fan pushes air into and around
the combustion chamber. This air is heated and provides a stream of clean, hot air.
The Ignition System: The electronic ignitor sends voltage to the spark plug.
The spark plug ignites the fuel and air mixture.
The Flame-Out Control System (Optional Extra): This system causes the
heater to shut down if the flame goes out.
Clean
Heated
Air Out
Fuel
Tank
Combustion
Chamber
Nozzle
Air For Fuel
System
Figure 5 - Cross Section Operational View
THEORY CUTAWAY
Spark
Plug
Fuel
Filter
Motor
Burner
Head
Air line
To Burner
Air For Combustion
And Heating
PFA/OV 003
Fan
Air Pump
Intake
Air
Filter
Cool
Air
In
Output
Air
Filter
Electronic
Ignitor
Fuel
FUELS
!
WARNING
Use only kerosene or paraffin to avoid risk of fire or explosion. Never use petrol, naphtha, paint thinners, alcohol or
other highly flammable fuels.
Do not use heavy fuels such as diesel. Using heavy fuels will result in:
• clogged fuel filter and nozzle
• carbon build up on spark plug
• use of non-toxic anti-icer in fuel during very cold weather
IMPORTANT:
Use a KEROSENE or PARAFFIN container. Be sure storage
container is clean. Foreign matter such as rust, dirt, or water will cause the flameout control to shut down heater (optional extra). Foreign matter may also require
you to clean fuel system often.
6
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VENTILATION
!
WARNING
Follow the minimum fresh, outside air ventilation
requirements. If proper fresh, outside air ventilation is not
provided, carbon monoxide poisoning can occur. Provide
proper fresh, outside air ventilation before running heater.
Provide a fresh air opening of at least three square feet (2800 square cm) for each
100,000 BTU/Hr rating. Provide extra fresh air if more heaters are being used.
Example:
• a two-car garage door raised six inches (15.24 cm)
• a single-car garage door raised nine inches (22.86 cm)
• two, thirty-inch (76.20 cm) windows raised twelve inches (30.48 cm)
A 150,000 BTU/Hr heater requires one of the following:
ELECTRICITY
SUPPLY
OPERATION
This heater is designed to run off 240 volts/50 hertz. The power cord should be
wired into a 13-amp plug using the following color code.
Green and Yellow - Earth Brown - Live Blue - Neutral
!
WARNING
Review and understand the warnings in the Safety
Information Section. They are needed to safely operate this
heater. Follow all local codes when using this heater.
To Start Heater
1. Follow all ventilation and safety information.
2. Fill fuel tank with kerosene or paraffin.
3. Attach fuel cap.
4. Plug power cord of heater into standard 240 volt/50 hertz, grounded (earthed)
outlet. Use an extension cord if needed. Use only a three-prong, grounded
(earthed) extension cord.
Extension Cord Wire Size Requirements
Up to 100 feet (30.5 meters) long, use 16 AWG (1.0 mm2) conductor
101 to 200 feet (30.6 to 61 meters) long, use 14 AWG (1.5 mm2) conductor
Heater will start when power cord is plugged into outlet. If not, push in flameout control reset button (optional extra; see Figures 6 through 8).
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Flame-Out
Control
Reset
Button
Figure 6 - Flame-Out Control Reset
Button, 30/70,000 BTU/Hr
(optional extra)
Flame-Out
Control
Reset
Button
Figure 7 - Flame-Out Control Reset
Button, 90,000 BTU/Hr
(optional extra)
Continued
7
OPERATION
Continued
Flame-Out
Control
Reset Button
(Fan Guard
Removed)
Figure 8 - Flame-Out Control Reset Button, 150,000 BTU/Hr (Optional Extra)
To Stop Heater
1. Unplug power cord from outlet.
To Restart Heater
1. Wait 2 minutes after stopping heater.
2. Repeat steps under To Start Heater, page 7.
STORAGE
PREVENTATIVE
MAINTENANCE
SCHEDULE
1. Drain fuel tank.
Note:
Some models have drain plug on underside of fuel tank. If so, remove
drain plug to drain all fuel. If heater does not have drain plug, drain fuel
through fuel cap opening. Be sure all fuel is removed.
2. Replace drain plug if used.
3. Add one gallon (4 liters) of clean kerosene or paraffin to fuel tank.
4. Attach fuel cap.
5. Move heater forwards and backwards to stir fuel.
6. Remove fuel cap or drain plug and drain fuel tank. Be sure all fuel is removed.
7. Replace fuel cap or drain plug. Properly dispose of old and dirty fuel.
8. Store heater in dry place. Make sure storage place is free of dust and corrosive
fumes.
IMPORTANT:
during next heating season. Using old fuel could damage heater.
Never service heater while it is plugged in, operating, or
hot. Severe burns and electrical shock can occur.
Do not store kerosene or paraffin over summer months for use
!
WARNING
Item How Often How To
Fuel tank Flush every 150-200 hours See Storage above.
of operation or as needed.
Air output and Replace every 500 hours of See Air Output, Air Intake,
lint filters operation or once a year. and Lint Filters, page 14.
Air intake Wash and dry with soap and See Air Output, Air Intake,
filter water every 500 hours of and Lint Filters, page 14.
operation or as needed.
Fuel filter Clean twice a heating season See Fuel Filter, pages 10
or as needed. and 11.
8
Continued
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Continued
Item How Often How To
Spark plug Clean and regap every 600 See Spark Plug, pages 12 and 13.
hours operation or replace
as needed.
Fan blades Clean every season or as needed. See Fan, page 19.
Motor Not required/permanently lubricated
TROUBLE-
SHOOTING
!
WARNING
Never service heater while it is plugged in, operating, or hot.
Severe burns and electrical shock can occur.
OBSERVED FAULT POSSIBLE CAUSE REMEDY
Heater ignites, but
flame-out control
shuts off heater after
a short period of
time.
Heater will not
ignite, but motor runs
for a short period of
time.
Wrong pump pressure
Dirty air output, air intake,
and lint filters
Dirty fuel filter
Dirt in nozzle
Dirty photocell lens
Bad flame-out control
Wrong pump pressure
Carbon deposits on spark
plug and/or improper gap
Dirty fuel filter
Dirt in nozzle
Water in fuel tank
!
WARNING: High voltage!
See Pump Pressure
Adjustment, page 14.
See Air Output, Air Intake
and Lint Filters, page 14.
See Fuel Filter, pages 10
and 11.
See Nozzle, pages 15
through 17.
Clean photocell lens.
Replace flame-out control.
See Pump Pressure
Adjustment, page 14.
See Spark Plug, pages 12
and 13.
See Fuel Filter, pages 10
and 11.
See Nozzle , pages 15
through 17.
Drain and flush fuel tank
with clean kerosene. See
Storage, page 8.
100743
Motor does not start
when heater is
plugged in, fan
rotates slowly or
does not turn.
Electronic ignitor not
grounded (earthed)
Faulty electronic ignitor
Flame-out control not reset
Binding pump rotor
Ensure electronic ignitor
mounting is tight.
Replace electronic
ignitor.
Reset flame-out control
button, see Figures 6
through 8, pages 7 and 8.
If fan is hard to turn, see
Pump Rotor, page 18.
9
SERVICE
PROCEDURES
!
WARNING
Never service heater while it is plugged in, operating, or
hot. Severe burns and electrical shock can occur.
Upper Shell Removal
1. Remove screws along each
side of heater using 5/16"
nut-driver. These screws
attach upper and lower
shells together.
2. Lift upper shell off.
3. Remove fan guard.
Upper
Shell
Fan
Guard
Figure 9 - Upper Shell Removal,
30/70,000 BTU/Hr Models
Upper
Shell
Fan
Guard
Figure 10 - Upper Shell Removal,
90,000 BTU/Hr Model
Upper
Shell
Fuel Filter
(30/70,000 BTU/Hr Models)
1. Remove side cover screws
using 5/16" nut-driver.
2. Remove side cover.
3. Pull rubber fuel line off
fuel filter neck.
4. Carefully pry bushing and
fuel filter out of fuel tank.
5. Wash fuel filter with clean
fuel and replace in tank.
6. Attach rubber fuel line to
fuel filter neck.
7. Replace side cover.
Fan Guard
150 SHELL REMOVAL EA/EB Euro PV 020
Figure 11 - Upper Shell Removal, 150,000 BTU/Hr Model
Fuel Filter
Side Cover
Fuel Line
10
Figure 12 - Fuel Filter Removal, 30/70,000 BTU/Hr Models
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