Master-force 252-8017 Operator's Manual

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252-8017
12-Volt Lithium-Ion Battery Pack
For questions / comments, technical assistance or repair parts –
Please Call Toll Free: 1-866-917-4374. (M-F 8am – 6pm EST)
OPERATOR’S MANUAL
CAUTION:
To Reduce The Risk Of Injury, User Must Read And
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TABLE OF CONTENTS
Safety Symbols ......................................................... Page 2
Safety Instructions ...................................................... Page 3
Overview/Specications .................................................Page 4
Assembly .............................................................Page 7
Operation ............................................................. Page 8
Maintenance ........................................................... Page 9
Troubleshooting .......................................................Page 10
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SAFETY SYMBOLS
Some of these following symbols may be used on this tool. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the tool better and more safely.
Symbol
Name
Designation / Explanation
V Volts Voltage
A Amperes Current
Hz Hertz Frequency (cycles per second)
W Watts Power
Alternating current Type of current
Direct current Type of characteristic of current
n
o
No-load speed Rotational speed at no load
lbs Pounds Weight
Class II construction Double insulated construction
.../min Per minute
Revolutions, strokes, surface speed orbits, etc., per minute
Wear safety goggles
WARNING:
The operation of any
power tool can result in foreign objects being thrown into your eyes, which can result in severe eye damage. Before beginning power tool operation, always wear safety goggles or safety glasses with side shields and a full-face shield when needed. We recommend a Wide Vision Safety Mask for use over eye­glasses or standard safety glasses with side shields. Always use eye protection which is marked to comply with ANSI Z87.1.
WARNING:
To ensure safety and reliability, all repairs should be performed by a
qualied service technician.
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SAFETY INSTRUCTIONS
The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols and the explanations with them deserve your careful attention and understanding. The symbol warnings do not, by themselves, eliminate any danger. The instructions and warnings they give are no substitutes for proper accident prevention measures.
WARNING:
Be sure to read and understand all safety instructions in this manual, including all safety alert symbols such as “DANGER,” ”WARNING,” and “CAUTION” before using this tool. Failure to following all instructions listed below may result in electric shock, re, and/or serious personal injury.
SYMBOL MEANING
SAFETY ALERT SYMBOL: Indicates DANGER, WARNING, OR CAUTION.
May be used in conjunction with other symbols or pictographs.
DANGER:
Indicates an imminently hazardous situation, which, if not avoided,
will result in death or serious injury.
WARNING:
Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury.
CAUTION:
Indicates a hazardous situation, which, if not avoided, could result in death or serious injury Indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury .
NOTICE: Equipment and/or property damage may result if these instructions are
not followed.
SAVE THESE INSTRUCTIONS!
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SAFETY INSTRUCTIONS
WARNING:
Read all safety
warnings and instructions!
Failure to follow the warnings and instructions may result in electric shock, re and/or serious personal injury. Save all warnings and instructions for future reference.
The “term power tool” in the warnings refers to your mains-operated (corded) power or battery-operated (cordless) power tool.
WARNING:
Risk of re and electric shock. Dry location use only. Do not expose to rain. Risk of injury.
WORK AREA SAFETY
1. Keep the work area clean and well lit. Cluttered or dark areas invite accidents.
2. Do not operate power tools in explosive
atmospheres, such as in the presence of ammable liquids, gases or dust. Power
tools create sparks that may ignite the dust or fumes.
3. Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.
ELECTRICAL SAFETY
1. Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There
is an increased risk of electric shock if your body is earthed or grounded.
2. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
BATTERY TOOL USE
AND CARE
1. Recharge only with the charger specied by the manufacturer. A charger
that is suitable for one type of battery pack may create a risk of re when used with another battery pack.
2. Use power tools only with specically designated battery packs. Use of any other battery packs may create a risk of injury and re.
3. When the battery pack is not in use,
keep it away from other metal objects, such as paper clips, coins, keys, nails, screws or other small metal objects that can make a connection from one terminal to another. Shorting the battery terminals
together may cause burns or a re.
4. Under abusive conditions, liquid may
be ejected from the battery; avoid contact.
If contact accidentally occurs, ush with water. If liquid contacts eyes, also seek medical help. Liquid ejected from the battery may cause irritation or burns.
SERVICE
1. Have your power tool serviced by a qualied repair person, using only identical replacement parts. This will ensure that the
safety of the power tool is maintained.
SPECIFIC SAFETY RULES FOR
BATTERY PACK
1. Use battery only with chargers listed.
Battery pack Charger
252-8016 252-8017
252-8020
Charge before rst use.
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2. Know your power tool. Read the Instruction Manual carefully. Learn the tool’s applications and limitations, as well as the specic potential hazards related to this tool. Following this rule will reduce the
risk of electric shock, re, and serious injury.
3. Do not place the battery near re or heat. This will reduce the risk of explosion and possible injury.
4. Do not crush, drop or damage the battery pack. Do not use a battery pack or charger that has been dropped or received a sharp blow. A damaged battery is subject to explosion. Properly dispose of a dropped or damaged battery immediately.
5. Batteries vent hydrogen gas and can
explode in the presence of a source of ignition, such as a pilot light. To reduce
the risk of serious personal injury, never use any cordless product in the presence of an open ame. An exploded battery can propel debris and chemicals. If exposed, ush the exposed area with water immediately.
6. Do not charge the battery in a damp or wet location. Following this rule will reduce the risk of electric shock.
7. For best results, your battery should be
charged in a location where the temperature is more 41°F (5°C) but less that 122°F (50°C).
Do not store outside or in vehicles.
8. Under extreme usage or temperature conditions, battery leakage may occur. If liquid comes in contract with your skin, wash immediately with soap and water, then neutralize with lemon juice or vinegar. If liquid gets in your eyes, ush them with clean water for at least 10minutes, and then seek immediate medical attention. Following this rule will reduce the risk of serious personal injury.
9. Do not let gasoline, oils, petroleum-
based products, etc. come in contract with plastic parts. They contain chemicals that
can damage, weaken or destroy plastic.
10. Have your battery pack serviced by a
qualied repair person using only identical replacement parts. This will ensure that the
safety of the battery pack is maintained.
11. Save these instructions. Refer to them frequently and use them to instruct others who may use this tool. If you lend someone this tool, lend these instructions also to prevent misuse of the product and possible injury.
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OVERVIEW
Electrical contact
LED worklights
Power indicator button
SPECIFICATIONS
Battery Type Lithium-Ion
Battery Voltage 12V DC
Battery Weight 12 oz (0.35 kg)
Battery Capacity 1.5Ah
Operating Temperature -4°F(-20°C)—104°F (40°C )
Battery release button
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WARNING:
If any part is broken or missing, DO NOT attempt to plug in the power cord, attach the battery, or operate the tool until the broken or missing part is replaced. Failure to do so could result in possible serious injury.
WARNING:
Do not attempt to modify this tool or create accessories not recommended for use with this tool. Any such alteration or modication is misuse and could result in a hazardous condition leading to possible serious injury.
WARNING:
Your tool should never be connected to the power source when you are assembling parts, making adjustments, installing or removing application tools, cleaning, or when it is not in use. Disconnecting the tool will prevent accidental starting, which could cause serious personal injury.
ASSEMBLY
CONTENTS
Battery pack and instruction manual
UNPACKING
1. This product has been shipped completely assembled.
2. Carefully remove the tool and any accessories from the box. Make sure that all items listed in the packing list are included.
3. Inspect the tool carefully to make sure that no breakage or damage occurred during shipping.
4. Do not discard the packing material until you have carefully inspected and satisfactorily operated the tool.
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OPERATION
POWER INDICATOR (FIG. 1)
This Lithium-Ion battery pack is equipped with a power indicator that displays the battery pack’s charge status. Press the power indicator button to display the LED lights. The LED lights will stay lit for approximately 5 seconds. The LED indicator will shine green to indicate 50%-100% charge. The LED indicator will shine orange to indicate 10%-50% charge. The LED indicator will shine red when the battery pack’s charge is less than 10% capacity.
LED WORKLIGHTS (FIG.1)
This battery pack is equipped with two LED worklights to provide additional light on the surface of the workpiece for operation in lower light situations. To turn on the LED worklights , quickly press the power indicator button two times . Quickly press the power indicator button two times again, and the LED worklights will turn off.
BATTERY PROTECTION
Integrated protective circuitry prevents the battery pack from extreme temperatures, over discharge, and over-charge. To protect the battery from damage and prolong its life, the battery pack circuitry will turn off the battery pack if it becomes overloaded or if the temperature becomes too high during use. This may happen in extremely high torque, binding, and stalling situations. The battery pack will begin normal operation when it cools down.
COLD WEATHER OPERATION
When the battery pack is very cold, it may “pulse” for the rst minute of use to warm itself. Put the battery pack on a tool and use the tool in a light application. After about a minute, the battery pack will have warmed itself and will operate normally.
WHEN TO CHARGE THE
BATTERY PACK
NOTICE: This Lithium-Ion battery pack
is shipped partially charged. Before using it the rst time, fully charge the battery pack.
It is not necessary to run down the battery pack charge before recharging. The Lithium­Ion battery can be charged at any time and will not develop a “memory” when charged after only a partial discharge. Remove the battery pack from the tool when convenient for you and your job. “Top off” the battery pack charge by charging it for a time before starting a big job or long period of use.
1. Use the power indicator to determine when you need to recharge the battery pack.
2. You can “top-off” your battery pack’s charge before starting a big job or long period of use.
FIG. 1
power indicator button
LED worklights
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3. Due to Lithium-Ion’s fade-free properties, the only time it is necessary to charge the Lithium- Ion battery pack is when the pack has reached the end of its charge. To signal the end of charge, power to the tool will drop quickly. Charge the battery pack as needed.
HOW TO CHARGE THE BATTERY
PACK (FIG.2)
A fully discharged battery pack will charge
in about 30 minutes in a surrounding
temperature between 50°F (10°C) and 104°F
(40°C).
1. Charge the Lithium-Ion battery pack with the correct charger.
2. Connect the charger to a power supply.
3. Align the raised ribs of the battery pack with the slot in the charger.
4. Insert the battery pack into the charger.
5. The charger will communicate with the battery pack to evaluate the condition of the battery pack.
6. The green lights will ash while the battery pack is charging. After charging is complete, the green LED on the charger will be on. The ickering red light indicates a defective battery or a bad connection between the battery and the charger.
7. The battery pack will fully charge, but will not overcharge, if left on the charger.
MAINTANCE
WARNING:
To ensure safety and reliability, all repairs should be performed by a qualied service technician at Authorized Service Center.
WARNING:
Always wear safety goggles or safety glasses with side shields when using compressed air to clean tool. If the operation is dusty, also wear a dust mask.
WARNING:
To avoid serious personal injury, always remove the battery pack from the tool when cleaning or performing any maintenance.
BATTERIES:
The battery pack is equipped with Lithium-
Ion rechargeable batteries. The duration of
use from each charge will depend on the
type of work performed.
The batteries in this tool have been designed
to provide maximum trouble-free life. Like
all batteries, they will eventually wear out.
Do not disassemble the battery pack or
attempt to replace the batteries. Handling
the batteries, especially when wearing rings
and jewelry, could result in a serious burn.
To obtain the longest possible battery life,
read and understand the operator’s manual.
It is good practice to unplug the Charger and
remove the Lithium-Ion battery pack when
it is not in use. For Lithium-Ion battery pack
storage longer than 30 days:
1. Store the Lithium-Ion battery pack
where the temperature is below 80°F (26°C) and free of moisture.
2. Store Lithium-Ion battery packs in a
30%-50% charged condition.
3. Every six months of storage, fully charge
the Lithium-Ion battery pack.
4. Exterior may be cleaned with a cloth or
soft non-metallic brush.
FIG. 2
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BATTERY PACK REMOVAL AND
PREPARATION FOR RECYCLING
To preserve natural resources, please
recycle or dispose of batteries properly.
This product contains Lithium-Ion batteries.
Local, state, or federal laws may prohibit
disposal of Lithium-Ion batteries in ordinary
trash. Consult your local waste authority for
information regarding available recycling
and/or disposal options.
WARNING:
Upon removal of the
battery pack for disposal or recycling, cover
the battery pack’s terminals with heavy-duty
adhesive tape. Do not attempt to destroy or
disassemble battery pack or remove any of
its components. Lithium-Ion batteries must
be recycled or disposed of properly. Never
touch both terminals with metal objects and/
or body parts as short circuit may result.
Keep away from children. Failure to com-ply
with these warnings could result in re and/
or serious injury.TRO
UBL
TROUBLESHOOTING
PROBLEM CAUSE SOLUTION
The battery pack isn’t charging Unconne cted to charger
Attach the battery pack to the charger.
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07/2013
© 2013 Menard, Inc., Eau Claire, WI 54703
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