FOR ALL MODELS OF
EASY-LOAD
®
PUMP HEADS
®
®
OPERATING MANUAL
A-1299-1149
Edition 02
(US & Canada only) Toll Free 1-800-MASTERFLEX ● 1-800-637-3739
(Outside US & Canada) 1-847-549-7600 ● 1-847-381-7050
www.masterflex.com ● techinfo@masterflex.com
®
EXPLANATION OF SYMBOLS
CAUTION: Risk of danger. Consult the Operator's Manual for
nature of hazard and corrective actions.
CAUTION: Risk of crushing. Keep fingers away from rotor while
pump is in operation. Stop pump before loading or unloading tubing.
2 7
NOTE: Use only MASTERFLEX precision tubing with MASTERFLEX pumps to
ensure optimum performance. Use of other tubing may void applicable
warranties.
WARNING: PRODUCT USE LIMITATION
This product is not designed for, nor intended for use in patient
connected applications; including, but not limited to, medical and dental use,
and accordingly, has not been submitted for FDA approval.
Printed in U.S.A.
C-FLEX, NORPRENE, PHARMED, TYGON — Reg TM Saint-Gobain Performance Plastics Corp.
Trademarks bearing the ® symbol in this publication
are registered in the U.S. and in other countries.
SAFETY PRECAUTIONS
WARNINGS: Turn drive off before removing or installing tubing. Fingers or loose
clothing could be caught in the rollers.
Stop the drive when changing the tubing or its position in the rotor
mechanism (the rotor is partially exposed when the LOADING LEVER is
in the open position).
CAUTION: DO NOT OVERTIGHTEN SCREWS OR WING NUTS.
PUMP FOR LIQUIDS
ORIGINAL INSTRUCTIONS
(US & Canada only) Toll Free 1-800-MASTERFLEX • 1-800-637-3739
(Outside US & Canada) 1-847-549-7600 • 1-847-381-7050
www.masterflex.com • techinfo@masterflex.com
*EN809 manufactured by:
Cole-Parmer Instrument Company
28W092 Commercial Avenue
Barrington, IL 60010
®
3
WARRANTY
Use only MASTERFLEX precision tubing with MASTERFLEX pumps to ensure
optimum performance. Use of other tubing may void applicable warranties.
The Manufacturer warrants this product to be free from significant deviations from
published specifications. If repair or adjustment is necessary within the warranty
period, the problem will be corrected at no charge if it is not due to misuse or abuse
on your part, as determined by the Manufacturer. Repair costs outside the warranty
period, or those resulting from product misuse or abuse, may be invoiced to you.
The warranty period for this product is two (2) years from the date of
purchase.
PRODUCT RETURN
To limit charges and delays, contact the seller or Manufacturer for authorization
and shipping instructions before returning the product, either within or outside of
the warranty period. When returning the product, please state the reason for the
return. For your protection, pack the product carefully and insure it against
possible damage or loss. Any damages resulting from improper packaging are your
responsibility.
TECHNICAL ASSISTANCE
If you have any questions about the use of this product, contact the Manufacturer
or authorized seller.
6
INTRODUCTION AND GENERAL DESCRIPTION
This EASY-LOAD Pump Head when combined
with a MASTERFLEX®I/P®drive or compatible
system is designed to provide a simple easy-to-use
peristaltic pump system. The Pump Head accepts
3 different tubing sizes for a wide range of flow
rates. The unique over-center cam design and
automatic tubing retention allows quick tubing
changes and greatly reduced maintenance time.
Each pump is supplied complete with a 20 in
(50-cm) length of tubing, one mounting hardware package and this manual. A flat-bladed
screwdriver is required to complete installation.
DRIVE COMPATIBILITY AND SETUP
The I/P EASY-LOAD Pump Head is available in two
drive shaft lengths depending upon the drive
chosen. The short shaft versions have a standard
tang interface. Mount the Pump Head using the
5 screws provided. (See Figure #1.)
NOTE: Raise occlusion bed to expose mounting
holes for top 2 short screws.
TUBE LOADING
1. Be sure the pump drive is turned off.
2. Move the lever to the left to open the pump.
3. Load the correct tubing. (Figure #2.)
4. Move the lever to the right to close. (Fig. #3.)
WARNING: Stop the drive when changing the
tubing or its position in the rotor
mechanism (the rotor is partially exposed
when the LOADING LEVER is in the open
position).
NOTE: For optimum tubing life, keep tubing
straight when entering and exiting the pump.
OCCLUSION ADJUSTMENT
Adjust occlusion setting on top of Pump H ead.
(Figure #4.)
“3” for nominal performance;
“4” or “5” for increased pressure/vacuum with
reduced tubing life;
“1” or “2” for longer life with less pressure
and vacuum.
NOTE: For optimum performance turn knob to
“1” after loading. Start drive and adjust knob until
pump primes and fluid begins to flow.
NOTE: Occlusion usually does not need to be
readjusted when changing tubing.
NOTE: After operation for some time, the retainer
teeth may scratch or mark the surface of the
tubing. This is normal and will not cause leaks or
otherwise reduce tubing life.
Figure #1. Setup
Figure #2. Open and Load
Figure #3. Close Pump
Figure #4. Adjust Occlusion
Mounting
Holes
Mounting Bolt
Motor
Shaft
Pump Shaft Tang
Pump Head number Housing Material Shaft Length Tubing
77602-00 PPS/CRS Short
I/P ®26, 73, 82
77602-10 PPS/SS Short I/P
®
26, 73, 82
77602-02 PPS/CRS Long I/P
®
26, 73, 82
77602-12 PPS/SS Long I/P
®
26, 73, 82
77601-60 PPS/SS Short I/P
®
26, 73, 82
77601-62 PPS/SS Long I/P
®
26, 73, 82
4
MAINTENANCE AND CLEANING
No lubrication is required for the I/P EASY-LOAD Pump Head. Use a mild detergent solution
to clean the Pump Head. Inspect the tang boot after 1,000 hours of operation and replace
if necessary.
REPLACEMENT PARTS AND ACCESSORIES
A. Main body assembly (occlusion bed with rear bearings).
Pump Head number PPS order number Pump Head number PPS order number
77602-00, -02 77602-07 — —
77602-10, -12 77602-17 77601-60,-62 77601-67
B. Rotor/bearing support assembly.
D. Mounting hardware for I/P EASY-LOAD
pump heads.
Number of heads Stainless steel
to be mounted order number
1 77601-95
2 77601-96
Figure #5.
C. Tubing retainer kit 77601-06
Includes two retainer assemblies, back plate and screws.
MULTI-CHANNEL MOUNTING
I/P EASY-LOAD Pump Heads can be mounted in
tandem depending upon the torque capabilities of
the drive. A standard short shaft Pump Head is
required for the add-on head along with special
mounting hardware. (See Figure #5.)
See REPLACEMENT PARTS AND ACCESSORIES for
mounting hardware.
CAUTION: DO NOT OVERTIGHTEN
SCREWS OR WING NUTS.
NOTE: The tubing on the inside EASY-LOAD Pump
Head can be changed without removing the
outside Pump Head.
Mounting
Holes For
Tandem Units
Pump Head number Short shaft order No. Pump Head number Long shaft order No.
77602-00 77602-08 77602-02 77602-28
77602-10 77602-18 77602-12 77602-38
77601-60 77601-68 77601-62 77601-88
C
D
C
B
A
5
SPECIFICATIONS
I/P ®26, I/P ® 73 I/P ®82
Maximum discharge pressure—
psi (bar): 40 (2.7)* 20 (1.4)*
Maximum vacuum: 660 mm (26) in Hg* 610 mm (24) in Hg*
Maximum suction lift: 8.8 m (29 ft) H2O* 8.2 m (27 ft) H2O*
Number of rollers: 3
Occlusion: Adjustable (with Knob on top of Pump Head)
Maximum pump speed (rpm): 650
Nominal torque load-Starting: up to 13 kg-cm (180 oz-in)
Nominal torque load-Running: up to 9 kg-cm (120 oz-in)
Housing material: Polyphenylene sulfide (PPS), Polyester, Aluminum, Nylon
Roller/rotor materials: Cold-rolled steel (CRS) or Stainless steel (SS)
Operating temperature‡ : 0 to 40°C (32 to 104°F)
Noise level: <70 dBA @ 1 meter
Compliance (for CE mark): EN809 (EU Machinery Directive)
* Testing with NORPRENE®, PHARMED®BPT and TYGON®tubing. Values will be less with silicone and C-FLEX®.
‡ Use in this temperature range for continuous duty operation with no decrease in performance
or product life. Pump heads will work outside this range with some possible reductions in
performance or product life.
E
E. Tang Boot. Order number 77600-02
(pkg. of 2) or 77600-03 (pkg. of 10)
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