Masterflex 74000-53, 74000-59, 74000-49, 74000-51 Instruction Manual
®
®®
Operating Manual:
L/S® & I/P® DIGITAL PUMP
DRIVES WITH ETHERNET I/P
™
QF150 & QF1200
Model No.
74000-49
Model 74000-51
74000-51
74000-53
74000-59
Model 74000-59
(US & Canada only) Toll Free 1-800-MASTERFLEX • 1-800-637-3739
(Outside US & Canada) 1-847-549-7600 • 1-847-381-7050
www.masterflex.com • techinfo@masterflex.com
Edition 03
A-1299-7357
Preface
© 2020 Cole-Parmer Instrument Company. All rights reserved.
Masterflex – Reg TM Cole-Parmer Instrument Company.
Trademarks bearing the ® symbol in this publication are registered in the U.S. and in other countries.
ORIGINAL INSTRUCTIONS
PUMP FOR LIQUIDS
MASTERFLEX® Digital Pump Drive Operating Manual
ii
Masterflex
Preface
Explanation of Symbols
SAFETY
PRECAUTIONS
DANGER: High voltages exist and are accessible. Use extreme
caution when servicing internal components.
WARNINGS: Do not operate the pump drive in a manner not
specified in the documentation. Misuse of the pump drive may result
in a hazard and may compromise the safety protection built into the
pump drive. If the pump drive is damaged, turn it off and not use it until
service-trained personnel can check its safety.
Single-Phase Only. Not to be used with Split-Phase lines.
The Power switch on the Back Panel is not the main disconnect. Main
disconnect is accomplished by disconnecting the detachable power
supply cord at the appliance coupler or at the main plug. Ensure the
power cord is easily accessible and removable, in the event of an
emergency, which requires immediate disconnection.
The operator should check the detachable power supply cord
condition. The equipment should not be operated if the power supply
cord is cracked or broken. Any obvious damage to the enclosure (from
a drop or fall) should be checked by service personnel for loose or
damaged parts inside.
CAUTIONS: Power must be turned off before connecting the external
!
remote control cable to prevent damage to the drive.
Do not block the rear panel of the Pump Drive. The power switch must
always be easy to access. The power cord must always be easy to
disconnect.
Replace the power cord only with one of the same type and
rating. The minimum power ratings are stated on the rear panel.
The power cord set supplied with your pump drive meets the
requirements of the country where you purchased the pump drive. If
you use the pump drive in another country, you must use a power cord
set that meets the requirements of that country.
When using hazardous chemical and biological agents, take all
suitable protective measures, such as wearing protective glasses and
gloves resistant to the substances used. Follow local and/or national
regulations for safe operation and maintenance of the system.
CAUTION: To avoid electrical shock, the power cord protective
grounding conductor must be connected to ground. Not for
operation in wet locations as defined by EN61010-1.
CAUTIONS: Keep fingers away from coupling while pump is in
operation.
MASTERFLEX® Digital Pump Drive Operating ManualMasterflex
iii
Preface
Explanation of Symbols
Explanation of
Symbols
WARNING:
Product Use
Limitation
CAUTION: Risk of Danger. Consult Operator’s manual for nature
!
of hazard and corrective actions.
CAUTION: Risk of injury. Keep fingers away from the coupling
while shaft is rotating. Do not operate without Pump Head
installed.
CAUTION: Hot Surface. Do not touch.
CAUTION: Risk of electric shock. Consult Operator’s manual for
nature of hazard and corrective actions.
This product is not designed for, nor intended for use in patient
!
connected applications; including, but not limited to, medical and
dental use, and accordingly has not been submitted for FDA approval.
This product is not designed for, nor intended for use in hazardous
duty areas as defined by ATEX or the NEC (National Electrical Code);
including, but not limited to use with flammable liquids. Consult the
factory for products suitable for these types of applications
MASTERFLEX® Digital Pump Drive Operating Manual
Masterflex
Table of Contents
Contents
Page
Section 1
Section 2 INSTALLATION AND SETUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
Section 3
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
Before Starting the Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mounting the Pump Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Turning On the Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Priming the Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Main Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pump Head Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Setup Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Continuous Mode Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Continuous Mode Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Time Dispense Mode Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Time Dispense Mode Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Copy Dispense Mode Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Copy Dispense Mode Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
COPY Setting Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
COPY Setting Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Volume Dispense Mode Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Volume Dispense Mode Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Remote Control Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
31- Pin Configuration with Wiring Scheme . . . . . . . . . . . . . . . . . . . . . . . . . . .
Remote Control Inputs and Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Open Collector Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Communication Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Get Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ASCII Control Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Set Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Dispense Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Command Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-1
2-1
2-1
3-1
3-1
3-2
3-2
3-3
3-4
3-6
3-7
3-8
3-9
3-10
3-12
3-13
3-15
3-16
3-17
3-18
3-20
3-23
3-24
3-25
3-26
3-28
3-32
3-33
3-35
3-38
MASTERFLEX® Digital Pump Drive Operating ManualMasterflex
v
Table of Contents
Table of Contents
(continue)
Section 4 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
Replacement Parts and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuse Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Section 5
Section 6 ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Section 7 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
Section 8 PRODUCT ASSISTANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Troubleshooting Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Error Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1
Page
4-1
4-2
4-2
5-1
5-1
5-2
6-1
8-1Technical Assistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MASTERFLEX® Digital Pump Drive Operating Manual
vi
Masterflex
Figures
Page
Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3-7Continuous Mode Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Continuous Mode Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-8
3-9Time Dispense Mode Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Time Dispense Mode Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Copy Dispense Mode Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Copy Dispense Mode Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-13
COPY Setting Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
Volume Dispense Mode Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Volume Dispense Mode Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-18
Remote Control Menu Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
31-Pin Configuration with Wiring Scheme . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23
terminating Open Collector Outputs to a PLC . . . . . . . . . . . . . . . . . . . . . . . .
Fuse Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2
3-12
3-15COPY Setting Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-17
3-20
3-25
MASTERFLEX® Digital Pump Drive Operating ManualMasterflex
vii
Tables
Page
Nominal Calibration Volumes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-5
Continuous Mode Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-22
3-22Dispense Mode Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Remote Control Inputs and Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24
ASCII Control Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-32
Command Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-39
MASTERFLEX® Digital Pump Drive Operating ManualMasterflex
ix
Section 1 Introduction
Welcome to the Masterfl ex Digital Pump Drive. is drive has many of
the same functions as the standard MASTERFLEX L/S® Digital Drive for
peristaltic pumps. With Diff erent Pump Heads the system off ers fl ow rates
from 5 to 14, 230 mL/min.
General Description
e Masterfl ex Digital Drive provides a motor speed repeatability of 0.1
percent to maximize productivity in precision liquid dosing, batch dispensing
and fi lling applications. A turndown ratio up to 600-to-1, self-priming capab
iliti es allow for smooth, seamless operation and an extremely broad fl ow
range.
In addition to high accuracy, precision, repeatability and resolution of speed
(or fl ow rate), the Masterfl ex Drive features a multi-language, intuitive, man/
machine interface with a four-line graphical LCD display providing direct
readout of pump speed (rpm), fl ow rate (user-selected units), number of
dispenses, and menu options.
e easy-to-use keypad eliminates setpoint overshoot and provides easy
navigation through menu options that include a number of on-screen
programming features.
is Masterfl ex Drive with its high turndown, superior accuracy, and intuitive
interface make it ideally suited where precise and repeatable fl ow control is
required. e pump accommodates a variety of product fi ll volumes and batch
dispensing profi les.
MASTERFLEX® Digital Pump Drive Operating ManualMasterflex
1-1
Section 2 Installation and Setup
Before Starting Drive
• The drive should be mounted on a flat horizontal surface, and no
more than two (2) Pump Heads should be added for 600 rpm drives
or four (4) Pump Heads for 100 rpm drives.
• The ambient air temperature should not exceed 104° F (40° C) and
adequate air flow should be provided for.
CAUTION: Do not block the rear panel of the pump drive. The power
!
switch must always be easy to access. The power cord must always
be easy to disconnect.
• Tubing should be clean and routed so that bend radii are at a
minimum four (4) times the tube diameter and as short as possible.
WARNING: Turn drive off before removing or installing tubing. Fingers
!
or loose clothing could get caught in drive mechanism.
• Use a tube size of appropriate diameter for the flow rate and
viscosity required.
• To maintain the best accuracy of flow rates, re-calibrate pump heads
regularly. See Pump Head Calibration Section of this manual.
• For tubing selection and compatibility, see Tubing Selection Guide
within this flash drive or on the web.
• For Pump Head information, see Pump Head datasheets within this
flash drive or on the web.
• When cleaning or performing maintenance, please remove power from
the drive.
CAUTION: The power cord set supplied with your pump drive meets the
!
requirements of the country where you purchased the pump drive.
If you use the pump drive in another country, you must use a power
cord set that meets the requirements of that country.
DANGER: High voltages exist and are accessible. Use extreme caution
when servicing internal components.
MASTERFLEX® Digital Pump Drive Operating ManualMasterflex
2-1
Section 2
Installation and Setup
Mounting the
Pump Head
• Mount Pump Head and load tubing (See Pump Head information
within this flash drive or on the web). Check to make sure that rollers
are clean and free of defects.
CAUTION: When using hazardous chemical and biological agents,
take all suitable protective measures, such as wearing protective
!
glasses and gloves resistant to the substances used. Follow local
and/or national regulations for safe operation and maintenance of
the system.
MASTERFLEX® Digital Pump Drive Operating Manual2-2
Masterflex
Section 3 Operation
Turning on the Drive
WARNING: Do not operate the pump drive in a manner not specified
in the documentation. Misuse of the pump drive may result in a
hazard and may compromise the safety protection built into the
pump drive. If the pump drive is damaged, turn it off and not use it
until service-trained personnel can check its safety.
1. Plug the power cord into the IEC Connector, located on the rear of
the drive. Plug the opposite end of the power cord into an electrical
outlet.
2. Flip the power switch located on the rear of the drive.
3. Upon turning on the drive for the first time you will be prompted to
select a language. The selected language will be set as the default but
can be changed at any time by selecting “LANGUAGE” on the main
menu.
4. After selecting your language, the Main Menu will now appear on the
LCD screen. (NOTE: Each start-up after the initial will revert to the
mode of operation screen previously in use.)
5. If the language is accidently changed and the user would like to reset
it to the default language (English), press and hold the UP/DOWN
(s/t) keys during power up.
6. To restore drive to default settings, press and hold the LEFT/RIGHT
(s/s) keys during power up.
CAUTION: To avoid electrical shock, the power cord protective
grounding conductor must be connected to ground. Not for operation
in wet locations as defined by EN61010-1.
CAUTION: Power must be turned off before connecting the external
!
remote control cable to prevent damage to the drive.
MASTERFLEX® Digital Pump Drive Operating ManualMasterflex
3-1
Section 3
Operation
Control Panel
Figure 3-1. Control Panel
Priming the Pump
• To navigate all menus on the drive use the
directional pad directly to
the right of the LCD screen.
• The
(ENTER) key located in the middle of the directional pad is
used to enter or select a highlighted field or option. This key is often
referred to as the ENTER key in this manual.
• The
(START/STOP) key located at the top right of the control panel
is used to start and pause the drive. This key is functional only when in one
of the four operating modes: Continuous, Time Dispense, Copy Dispense,
or Volume Dispense. This key is often referred to as the START/STOP
key in this manual.
• The
(PRIME) key located at the bottom right of the control panel is
used to access the prime (fast forward) function. While pressed, this key
operates the drive at the maximum allowed speed/flow rate and in the
direction shown on the display. When released, the drive returns to its
original speed or flow rate.
1. Mount Pump Head to drive.
2. Insert appropriate tubing into Pump Head.
3-2
MASTERFLEX® Digital Pump Drive Operating Manual
3. Insert tube inlet into supply fluid.
4. Insert supply outlet into desired container.
5. Turn on pump using switch located on the back of the drive.
6. Press and hold the PRIME
key on the drive console to prime the
pump. Priming will stop when key is released.
CAUTION: Keep fingers away from rotor while pump is in operation.
Stop pump before loading or unloading tubing.
Masterflex
Section 3
Operation
Main Menu
CONTINUOUS MODE refer to Continuous Mode in this manual.
TIME DISPENSE MODE refer to Time Dispense Mode in this manual.
COPY DISPENSE MODE refer to Copy Dispense Mode section in this
manual.
VOLUME DISPENSE MODE refer to Volume Dispense Mode section in
this manual.
REMOTE CONTROL MODE refer to Remote Control Mode section in
this manual.
CUMULATIVE VOLUME: The drive stores and displays the cumulative
volume in units based on flow rate units (see SETUP MENU in this
section). The Cumulative Volume can also be reset to zero.
NOTE: The Cumulative Volume is dependent on the Tubing Size selected.
(See SETUP MENU in this section.)
SOUNDS: An audible “beep” can be enabled to indicate a keypad press,
the end of a dispense and/or the end of a batch.
AUTOSTART: By default the drive will not restart when power is
applied. To enable this feature select AUTOSTART and then ON. The
drive will now restart when power is reapplied.
DISPLAY CONTRAST: This display can be adjusted using the UP/
DOWN (s/t) arrows after selecting this menu item.
LANGUAGE: After selecting this menu, the user will be able to select one
of seven different languages.
NOTE: If the language is accidentally changed and the user would like to
reset it to the default language (English), press and hold the UP/DOWN
(s/t) keys when power is reapplied.
DEFAULT SETTINGS: Selecting this menu item and pressing the
ENTER key will restore default settings. To restore drive to default
settings the user may also press and hold the LEFT/RIGHT
(s/s) keys
when power is reapplied.
MASTERFLEX® Digital Pump Drive Operating ManualMasterflex 3-3
Section 3
Operation
Pump Head
Calibration
1. Mount Pump Head to drive.
2. Connect suction and discharge to Pump Head.
3. Follow Pump Head instructions for priming pump.
4. Container should be a graduated container or a container placed on a scale may be
used for increased accuracy.
If using a scale, an acceptable weight to volume conversion for water is
1 gram =1mL.
5. Turn on drive using power switch located on the rear of the drive.
6. Go to the Main Menu or Mode Setup Menu by selecting the SETUP icon
pressing the ENTER key. Use the UP and DOWN keys to highlight CAL in the
Main or Setup Menu and press the ENTER key.
7. Set the drive for the desired flow direction, Pump Head, and flow rate. Note that
these settings are retained and transferred to other mode screens when entering or
leaving the CAL screen.
The Pump Head is set using the directional keypad to highlight the Pump Head
field. Press ENTER and use the UP/DOWN keys to select the Pump Head size
Press ENTER to SAVE the selection and return to CAL screen.
and
The estimated flow rate is set using the directional keypad to highlight the flow rate
field. Press ENTER and use the LEFT/RIGHT keys to select the digit to be
changed. Use the UP/DOWN keys to adjust the flow rate value. Press ENTER to
SAVE the setting and EXIT field using arrow keys. The drive will adjust this flow
rate after calibration is complete.
Note that the calibration volume is fixed and cannot be changed.
8. Press and hold the prime key
stop when key is released.
9. Place a measuring container at the pump outlet. Highlight the START field and
press the ENTER key. The drive will run based on the default volume at the
estimated flow rate selected.
on the drive console to prime the pump. Priming
3-4
MASTERFLEX® Digital Pump Drive Operating Manual
Masterflex
Section 3
Operation
Pump Head
Calibration
(continued)
10. Upon completion of the calibration run period, the CAL VOLUME will
be highlighted. Press the ENTER key and adjust the CAL VOLUME to the
measured quantity. Use the LEFT/RIGHT keys to select digit to be changed,
use the UP/DOWN keys to adjust the value, and press ENTER to SAVE
setting and EXIT the fi eld.
A lower case “c” should now be displayed when the calibrated Pump Head size
is selected. e volume units will depend on the rate units. e fl ow rate unit
mL/min will result in a volume unit of mL; oz/min will result in a volume
unit of oz.
Pump Head Calibration Notes
If the drive is stopped during calibration, empty the container and re-start
the procedure.
Calibration time at maximum allowable rate (default max rate) is
approximately 30 seconds.
Minimum and maximum rates will change after a Pump Head calibration
due to a re-calculation of the vol/rev.
Table 3-1. Nominal Calibration Volumes
SIZE Max. mL/min Cal. fill vol in mL
QF150
QF1200
2900
14230
1150
8370
MASTERFLEX® Digital Pump Drive Operating ManualMasterflex 3-5
Section 3
Operation
Setup Menu
All four operation mode screens contain a SETUP icon in the upper
right hand that gives quick access to the SETUP menu.
The exact options that can be accessed through the SETUP menu will
depend on the operating mode currently in use:
1. Selecting the SETUP Menu: In any of the four operating modes,
use the directional pad and enter key to select the SETUP icon from
the mode operation screen.
2. Navigating the SETUP Menu: Use the directional pad and the
ENTER key to select desired setting.
A breakdown of the setting features common to all modes follows. Other
settings are related to the specific operating mode currently in use and
can be accessed through the mode operation screen as well.
Flow Unit: Select desired flow unit to be displayed.
Tubing Size: Size and Maximum Flow Rate are displayed. Select desired
tubing size.
Flow Rate: Set the flow rate in flow unit listed at the top of the screen.
(NOTE: To change flow unit, see Flow Unit above.) When the entire
rate field is highlighted, press ENTER. The digits can be navigated
individually using the UP/DOWN arrows; switch between digits using
the LEFT/RIGHT arrows. After selecting an optimal flow rate, press
ENTER again to validate.
Tubing Calibration: See Pump Head Calibration.
Sounds: Select a beep for keypad, end of dispenses, and batches.
Remote Control: See Remote Control.
Keypad Lockout: Allows for the keypad to be locked and unlocked.
Cumulative Volume: View and reset cumulative volume.
Main Menu: Return to the Main Menu.
Exit: Return to the Mode Operation screen.
3-6
MASTERFLEX® Digital Pump Drive Operating Manual
Masterflex
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