Masterflex 74000-31, 74000-33, 74000-35, 74000-37, 74000-43 Instruction Manual
...
Operating Manual:
DIGITAL PUMP
DRIVE
QF150 & QF1200
Model No.
74000-31
74000-33
74000-35
Model 74000-33
74000-37
74000-43
74000-47
$
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(US & Canada only) Toll Free 1-800-323-4340
(Outside US & Canada) 1-847-549-7600
E-mail: techinfo@coleparmerDPNrXXXDPMFQBSNFSDPN
© 2017 Cole-Parmer. All rights reserved.
Trademarks bearing the ®symbol in this publication are registered in the U.S. and in other countries.
Preface
Preface
A-1299-7357
ii Digital Pump Drive Operating Manual
Cole-Parmer
Preface
Safety Precautions
SAFETY
PRECAUTIONS
DANGER: High voltages exist and are accessible. Use extreme caution
when servicing internal components.
WARNINGS: Do not operate the Pump Drive in a manner not
specified in the documentation. Misuse of the Pump Drive may result in
a hazard and may compromise the safety protection built into the Pump
Drive. If the Pump Drive is damaged, turn it off and not use it until service-trained personnel can check its safety.
Single-Phase Only. Not to be used with Split-Phase lines.
The Power switch on the Back Panel is not the main disconnect. Main
disconnect is accomplished by disconnecting the detachable power
supply cord at the appliance coupler or at the main plug. Ensure the
power cord is easily accessible and removable, in the event of an emergency, which requires immediate disconnection.
The operator should check the detachable power supply cord condition. The equipment should not be operated if the power supply cord is
cracked or broken. Any obvious damage to the enclosure (from a drop
or fall) should be checked by service personnel for loose or damaged
parts inside.
CAUTIONS: Power must be turned off before connecting the external
remote control cable to prevent damage to the drive.
Do not block the rear panel
always be easy to access. The power cord must always be easy to disconnect.
of the Pump Drive. The power switch must
Replace the power cord only with one of the same type and
rating. The minimum power ratings are stated on the rear panel.
The power cord set supplied with your Pump Drive meets the requirements of the country where you purchased the Pump Drive. If you use
the Pump Drive in another country, you must use a power cord set that
meets the requirements of that country.
When using hazardous chemical and biological agents, take all suitable protective measures, such as wearing protective glasses and
gloves resistant to the substances used. Follow local and/or national
regulations for safe operation and maintenance of the system.
CAUTION: To avoid electrical shock, the power cord protective
grounding conductor must be connected to ground. Not for
operation in wet locations as defined by EN61010-1.
CAUTIONS: Keep fingers away from coupling while pump
is in operation.
Cole-Parmer
Digital Pump Drive Operating Manual iii
Preface
Safety Precautions
Explanation of
Symbols
WARNING:
Product Use
Limitation
CAUTION: Risk of Danger. Consult Operator’s manual for nature of hazard and corrective actions.
CAUTION: Risk of injury. Keep fingers away from the coupling
while shaft is rotating. Do not operate without Pump Head installed.
CAUTION: Hot Surface. Do not touch.
CAUTION: Risk of electric shock. Consult Operator’s manual for nature
of hazard and corrective actions.
This product is not designed for, nor intended for use in patient connected applications; including, but not limited to, medical and dental
use, and accordingly has not been submitted for FDA approval.
This product is not designed for, nor intended for use in
hazardous duty areas as defined by ATEX or the NEC (National
Electrical Code); including, but not limited to use with flammable liquids. Consult the factory for products suitable for these types of applications
iv Digital Pump Drive Operating Manual
Cole-Parmer
Table of Contents
Page
Section 1
Section 2
Section 3
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
INSTALLATION AND SETUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
Before Starting the Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
Mounting the Pump Head. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
Turning On the Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2
Priming the Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2
Main Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3
Pump Head Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4
Setup Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6
Continuous Mode Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-7
Continuous Mode Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-8
Time Dispense Mode Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-9
Time Dispense Mode Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-10
Copy Dispense Mode Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-12
Copy Dispense Mode Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-13
COPY Setting Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-15
COPY Setting Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-16
Volume Dispense Mode Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-17
Volume Dispense Mode Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-18
Remote Control Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-20
DB-25 Pin Configuration with Wiring Scheme . . . . . . . . . . . . . . . . . . . . . . .3-23
31- Pin Configuration with Wiring Scheme . . . . . . . . . . . . . . . . . . . . . . . . . .3-24
Remote Control Inputs and Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-25
Open Collector Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-26
Digital Pump Drive Operating Manual vCole-Parmer
Table of Contents
Table of Contents
(continued)
Section 4
Page
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
Replacement Parts and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
Fuse Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2
Section 5
Section 6
Section 7
Section 8
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
Troubleshooting Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
Error Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2
ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1
WARRANTY, PRODUCT RETURN, and TECHNICAL ASSISTANCE . . .8-1
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1
Product Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-2
Technical Assistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-2
vi Digital Pump Drive Operating Manual Cole-Parmer
Figures
Figures
Page
Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2
Continuous Mode Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-7
Continuous Mode Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-8
Time Dispense Mode Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-9
Time Dispense Mode Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-10
Copy Dispense Mode Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-12
Copy Dispense Mode Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-13
COPY Setting Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-15
COPY Setting Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-16
Volume Dispense Mode Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-17
Volume Dispense Mode Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-18
Remote Control Menu Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-20
DB-25 Pin Configuration with Wiring Scheme . . . . . . . . . . . . . . . . . . . . . . .3-23
31-Pin Configuration with Wiring Scheme . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24
Terminating Open Collector Outputs to a PLC . . . . . . . . . . . . . . . . . . . . . . .3-25
Fuse Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2
Digital Pump Drive Operating Manual viiCole-Parmer
Tables
Tables
Page
Continuous Mode Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-22
Dispense Mode Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22
Remote Control Inputs and Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-25
Digital Pump Drive Operating Manua ixCole-Parmer
Section 1 Introduction
Welcome to the Cole-Parmer Digital Pump Drive. drive has many
of the same functions as the standard MASTERFLEX L/S® Digital
Drive for peristaltic pumps. With Pump Heads the system
rates from 5 to
14,230 mL/min.
Digital Pump Drive Operating Manual 1-1Cole-Parmer
Section 1
Introduction
General Description
Cole-Parmer Digital Drive provides a motor speed repeatability of
0.1 percent to maximize productivity in precision liquid dosing, batch
dispensing and
applications. A turndown ratio up to 600-to-1,
self-priming capabilities allow for smooth, seamless operation and an
extremely broad
range.
In addition to high accuracy, precision, repeatability and resolution of
speed (or rate), the Cole-Parmer Drive features a multi-language,
intuitive, man/machine interface with a four-line graphical LCD display
providing direct readout of pump speed (rpm),
rate (user-selected
units), number of dispenses, and menu options.
easy-to-use keypad eliminates setpoint overshoot and provides easy
navigation through menu options that include a number of on-screen
programming features.
Cole-Parmer Drive with its high turndown, superior accuracy, and
intuitive interface make it ideally suited where precise and repeatable
control is required. pump accommodates a variety of product
volumes and batch dispensing
1-2 Digital Pump Drive Operating Manual Cole-Parmer
Section 2 Installation and Setup
Before Starting Drive
t e ambient air temperature should not exceed 104° F (40° C) and
adequate air ow should be provided for.
CAUTION: Do not block the rear panel of the Pump Drive. The
power switch must always be easy to access. The power cord
must always be easy to disconnect.
WARNING: Do not operate without pump head mounted. Follow
all instructions for proper operation of pump head
t To maintain the best accuracy of ow rates, re-calibrate Pump Head
regularly. See Calibration Section of this manual.
For Pump Head information, see Pump Head information (see page 6-1)
t
within this CD.
t When cleaning or performing maintenance, please remove power from
the drive.
CAUTION: The power cord set supplied with your Pump Drive
meets the requirements of the country where you purchased the
Pump Drive. If you use the Pump Drive in another country, you
must use a power cord set that meets the requirements of that
country.
DANGER: High voltages exist and are accessible. Use extreme
caution when servicing internal components.
Digital Pump Drive Operating Manual 2-1Cole-Parmer
Section 2
Installation and Setup
Mounting the
Pump Head
t See Pump Head information within this CD.
CAUTION: When using hazardous chemical and biological
agents, take all suitable protective measures, such as wearing
protective glasses and gloves resistant to the substances used.
Follow local and/or national regulations for safe operation and
maintenance of the system.
2-2 Digital Pump Drive Operating Manual Cole-Parmer
Section 3 Operation
Turning On the Drive
WARNING: Do not operate the Pump Drive in a manner not specified in the documentation. Misuse of the Pump Drive may result
in a hazard and may compromise the safety protection built into
the Pump Drive. If the Pump Drive is damaged, turn it off and not
use it until service-trained personnel can check its safety.
1. Plug the power cord into the IEC Connector, located on the rear of
the drive. Plug the opposite end of the power cord into an electrical
outlet.
2. Flip the power switch located on the rear of the drive.
3. Upon turning on the drive for the rst time you will be prompted to
select a language. e selected language will be set as the default but
can be changed at any time by selecting “LANGUAGE” on the main
menu.
4. After selecting your language, the Main Menu will now appear on the
LCD screen. (NOTE: Each start-up after the initial will revert to the
mode of operation screen previously in use.)
5. If the language is accidently changed and the user would like to reset it
to the default language (English), press and hold the UP/DOWN
/ ) keys during power up.
(
6. To restore drive to default settings, press and hold the LEFT/RIGHT
(/)keys during power up.
CAUTION: To avoid electrical shock, the power cord protective
grounding conductor must be connected to ground. Not for
operation in wet locations as defined by EN61010-1.
CAUTION: Power must be turned off before connecting the external remote control cable to prevent damage to the drive.
Digital Pump Drive Operating Manual 3-1Cole-Parmer
Section 3
Operation
Control Panel
Figure 3-1. Control Panel
t To navigate all menus on the drive use the directional pad
directly to the right of the LCD screen.
t e (ENTER) key located in the middle of the directional pad
is used to enter or select a highlighted eld or option. is key is often
referred to as the ENTER key in this manual.
Priming the Pump
t e (START/STOP) k
panel is used to start and pause the drive. is key is functional only
when in one of the four operating modes: Continuous, Time
Dispense, Copy Dispense, or Volume Dispense. is key is often
referred to as the START/STOP k
t e (PRIME) key located at the bottom right of the control
panel is used to access the prime (fast forward) function. While
pressed, this key operates the drive at the maximum allowed
speed/ow rate and in the direction shown on the display. When
released, the drive returns to its original speed or ow rate.
1. Mount Pump Head to drive.
2. Connect suction and discharge to Pump Head. Follow Pump Head
instructions for priming pump.
3. Turn on pump using switch located on the back of the drive.
4. Press and hold the PRIME key on the drive console to prime the
pump. Priming will stop when key is released.
ey located at the top right of the control
ey in this manual.
5. See Pump Head operating manual for Pump Head operation and
safety requirements.
3-2 Digital Pump Drive Operating Manual Cole-Parmer
Section 3
Operation
Main Menu
CONTINUOUS MODE refer to Continuous Mode in this manual.
IME DISPENSE MODE refer to Time Dispense Mode in this manual.
T
OPY DISPENSE MODE refer to Copy Dispense Mode section in this
C
manual.
OLUME DISPENSE MODE refer to Volume Dispense Mode section in
V
this manual.
EMOTE CONTROL MODE refer to Remote Control Mode section in
R
this manual.
UMULATIVE VOLUME: e drive stores and displays the cumulative
C
volume in units based on ow rate units (see SETUP MENU in this
section). e Cumulative Volume can also be reset to zero.
NOTE: e Cumulative Volume is dependent on the Pump Head
selected. (See SETUP MENU in this section.)
OUNDS: An audible “beep” can be enabled to indicate a keypad press,
S
the end of a dispense and/or the end of a batch.
UTOSTART: By default the drive will not restart when power is
A
applied. To enable this feature select AUTOSTART and then ON. e
drive will now restart when power is reapplied.
ISPLAY CONTRAST: is display can be adjusted using the
D
UP/DOWN (
ANGUAGE: After selecting this menu, the user will be able to select one
L
/ ) arrows after selecting this menu item.
of seven dierent languages.
NOTE: If the language is accidentally changed and the user would like to
reset it to the default language (English), press and hold the UP/DOWN
/ ) keys when power is reapplied.
(
EFAULT SETTINGS: Selecting this menu item and pressing the
D
ENTER key will restore default settings. To restore drive to default
settings the user may also press and hold the LEFT/RIGHT
(/)keys
when power is reapplied.
Cole-Parmer
Digital Pump Drive Operating Manual 3-3
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