Masterflex 07591-20, 07591-30 Instruction Manual
OPERATING MANUAL:
I/P®PRECISION
VARIABLE SPEED
MODULAR DRIVES
Model Nos.
07591-20
07591-30
®
A12991084B
Edition 03
(US & Canada only) Toll Free 1800MASTERFLEX • 18006373739
(Outside US & Canada) 18475497600 • 18473817050
www.masterflex.com • techinfo@masterflex.com
®
© 2019 Cole-Parmer Instrument Company. All rights reserved.
Masterflex – Reg TM Cole-Parmer Instrument Company.
NORPRENE, PHARMED and TYGON – Reg TM Saint-Gobain Performance Plastic Corp.
Trademarks bearing the ®symbol in this publication are registered in the U.S. and in other countries.
PUMP FOR LIQUIDS
ORIGINAL INSTRUCTIONS
Masterflexii I/P Precision Variable-Speed Modular Drives Operating Manual
DANGER: Remove power from the pump before any
cleaning operation is started.
High voltages exist and are accessible. Use extreme caution
when servicing internal components.
WARNINGS: Remove power from the pump before attempting any maintenance.
A contactor or other device that routinely disconnects and
reapplies the AC line to the drive to start and stop the motor can
cause drive hardware damage. The drive is designed to use
control input signals that will start and stop the motor.
WARNINGS: Tubing breakage may result in fluid being sprayed from
pump. Use appropriate measures to protect operator and equipment.
Turn Pump System off before removing or installing tubing.
Fingers or loose clothing could get caught in drive mechanism.
CAUTIONS: When changing flow direction, allow the pump to
come to a complete stop before starting again. Failure to do
so could cause permanent damage to the motor.
Replace the fuse only with one of the same type and rating.
The fuse rating and type are stated on the rear panel.
CAUTION: To avoid electrical shock, the power cord
protective grounding conductor must be connected to ground.
Not for operation in wet locations as defined by EN61010-1.
If the product is not used in a manner specified in the instructions, the protection provided by the equipment may be impaired.
CAUTION: Risk of Danger. Consult Operator’s manual for nature
of hazard and corrective actions.
CAUTION: Risk of crushing. Keep fingers away from rotor while
pump is in operation. Stop pump before loading or unloading tubing.
CAUTION: Hot Surface. Do not touch.
CAUTION: Risk of electric shock. Consult Operator’s manual for
nature of hazard and corrective actions.
This product is not designed for, nor intended for use in
patient connected applications; including, but not limited to,
medical and dental use, and accordingly has not been
submitted for FDA approval.
This product is not designed for, nor intended for use in
hazardous duty areas as defined by ATEX or the NEC (National
Electrical Code); including, but not limited to use with
flammable liquids.
Masterflex I/P Precision Variable-Speed Modular Drives Operating Manual iii
Preface
Safety Precautions
SAFETY
PRECAUTIONS
Explanation of
Symbols
WARNING:
Product Use
Limitation
1. Read instructions before operating the unit.
2. Observe safety precautions at all times, especially when pumping
dangerous liquids.
3. If the pump runs unusually noisy or if bunching of the tubing in the
pump can be observed, make sure the tubing is clamped down tightly
and/or replace it with a new piece of tubing.
4. The I/P Precision Variable-Speed Modular Drives must be wellgrounded at all times.
5. The I/P Precision Variable-Speed Modular Drives are equipped with a
current-limiting circuit that will shut the motor down if any of the
following conditions exist:
a. Tubing that is too hard is loaded in the pump.
b. Incorrect tubing size or wall thickness is loaded in the pump.
c. Tubing is improperly loaded into the Pump Head.
6. The unit is fused and grounded to protect the operator in the event of
short circuits that could be caused by liquid entering the case.
CAUTION: Replace the fuse only with one of the same type
and rating. The fuse rating and type are stated on the
rear panel.
7. The I/P Precision Variable-Speed Modular Drives should not be used
in outdoor or hazardous locations.
Safety
Masterflexiv I/P Precision Variable-Speed Modular Drives Operating Manual
Preface
I/P Precision Variable-Speed Modular Drives Operating Manual vMasterflex
Table of Contents
Page
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
Application Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
Controls, Indicators and Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
INSTALLATION AND SETUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
Before Starting Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
Mounting the Pump Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
Inserting Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
Tubing Inspection and Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
Pump Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
Keypad Lockout Enable/Disable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2
External Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2
External Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3
Transmitter Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
Fuse Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2
Motor Brush Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
Troubleshooting Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1
WARRANTY, PRODUCT RETURN and TECHNICAL ASSISTANCE . . . .8-1
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1
Product Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-2
Technical Assistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-2
Section 1
Section 2
Section 3
Section 6
Section 8
Section 7
Section 4
Section 5
Figures
Page
Controls, Indicators and Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
DB-9 and NEMA 4X Pin Configuration with Wiring Scheme . . . . . . . . . . . . .3-2
Typical 4-20 mA Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4
Fuse Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2
Motor Brush Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3
I/P Precision Variable-Speed Modular Drives Operating Manual viiMasterflex
Figures
I/P Precision Variable-Speed Modular Drives Operating Manual 1-1Masterflex
Section 1 Introduction
The I/P Precision Variable-Speed Modular Drives control the speed of
MASTERFLEX® Pump Heads to provide flow rates from 0.04 to 19 L/min.
The 650 rpm I/P Precision Variable-Speed Modular Drives can mount up
to two (2) MASTERFLEX Pump Heads up to rated torque or other
pumps adapted to MASTERFLEX drives.
Advantages of Peristaltic Pumps:
• Handle abrasive slurries and corrosive fluids with minimal wear. Ideal
for titanium dioxide or diatomaceous earth filter aid applications.
• Low maintenance; sealless and valveless design.
• Valveless design prevents clogging.
• Inner surfaces are smooth and easy to clean.
• Contamination free; fluid contacts only the tubing or tube material.
• Suction lift and priming up to 8.8m water column at sea level.
• Low shearing for handling the most shear sensitive of fluids such as
latex or fire fighting foam.
• Capable of running dry and pumping fluids with high quantities of
entrained air, such as black liquor soap.
• High volumetric efficiency allows operation in metering or dosing
applications where high accuracy is required.
• Handles extremely viscous fluids.
• Availability of tubing and tube materials that are suitable for food and
pharmaceutical use.
General Description
Application Solutions
Loading...