Masterflex 07583-50 Instruction Manual

OPERATING MANUAL

®

®

®

and

HAZARDOUS-DUTY

PUMP DRIVE

Model No.

07583-50

A-1299-0676

Edition 03

Cole-Parmer

1-800-MASTERFLEX (627-8373) (U.S. and Canada only)
11 [phone] (Outside U.S.) • [phone] (Local)
www.masterflex.com • [e-mail]

Thermo Fisher Scientific

1-800-637-3739 (U.S. and Canada only)
11 [phone] (Outside U.S.) • [phone] (Local)
www.thermo.com • [e-mail]

TABLE OF CONTENTS

Title Page

SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ii

INTRODUCTION AND GENERAL DESCRIPTION . . . . . . . . . . . . . . . .1

SETUP AND DRIVE OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

GENERAL INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

PUMP MOUNTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Add-On Head Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

PRODUCT RETURN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

TECHNICAL ASSISTANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

MASTERFLEX, L/S and EASY-LOAD – Reg TM Cole-Parmer

C-FLEX – Reg TM Consolidated Polymer Technologies, Inc.

NORPRENE, PHARMED and TYGON – Reg TM Saint-Gobain Performance Plastics Corp.

Trademarks bearing the ® symbolin this publication are registered
in the U.S. and in other countries.

i

SAFETY PRECAUTIONS

DANGER: The pump drive is intended for installation in a Class 1

Division 1 Group C & D, Class 2 Division 1 Group E, F
& G hazardous (classified) locations and must be
installed by a qualified electrician per the National
Electrical Code ANSI/NFPA 70. Incorrect installation of
this product can result in the explosive ignition of
flammable vapors and liquids which may be present.

WARNINGS: Turn drive off before removing or installing Pump

Heads and/or tubing. Fingers or loose clothing could
be caught in the rollers.

Periodically examine bearings and moving parts for
excessive wear that can cause overheating of surfaces
from friction.

Select tubing for chemical compatibility. Ground or
electrically bond containers during fluid transfer to
avoid electrostatic charge buildup that can ignite
vapors when discharged. Refer to NFPA 77.

CAUTION: Failure to wire the system in the manner prescribed can

result in premature failure of the mechanical speed
reduction system and will result in voiding the warranty.

EXPLANATION OF SYMBOLS

CAUTION: Risk of danger. Consult the Operator's Manual for
nature of hazard and corrective actions.

CAUTION: Risk of crushing. Keep fingers away from rotor while
pump is in operation. Stop pump before loading or unloading
tubing.

WARNING: Risk of Ignition. Periodically examine bearings and
moving parts for excessive wear that can cause overheating of
surfaces from friction. Ground or electrically bond containers
during fluid transfer to avoid electrostatic charge buildup that can
ignite vapors when discharged.

WARNING: PRODUCT USE LIMITATION

This product is not designed for, nor intended for use in patient

connected applications; including, but not limited to, medical and dental

use, and accordingly, has not been submitted for FDA approval.

NOTE:Use only MASTERFLEX Pump Heads and tubing to ensure

optimum performance. Use of other tubing may void
applicable warranties.

ii

INTRODUCTION AND GENERAL DESCRIPTION

P1

T4

T5

T1

T8

The Hazardous Duty MASTERFLEX Drive System Model 07583-50
consists of a fixed speed 120V, single phase, 60 Hz motor, a variable
mechanical speed reducing control, and a pump mounting bracket with
the appropriate drive adapters for MASTERFLEX®L/S®and
MASTERFLEX®I/P®pumps.

The pump mounting plate will accept all MASTERFLEX L/S and
MASTERFLEX I/P Pump Heads with standard (short) shafts. Additional
MASTERFLEX Pump Heads with standard (short) shafts may be used in
tandem. The pump speed can be varied from 10 to 430 rpm. The pump
rotates in one direction only, clockwise.

Couplings are supplied to connect the motor to the mechanical speed
reducer. The base is threaded to accept the 1/4-20 mounting hardware
supplied to fasten the motor to the base.

SETUP AND DRIVE OPERATION

Wiring

The Model 07583-50 drive is intended for hazardous (classified)
locations requiring equipment with a Class 1 Group C and D. Installation
of the 07583-50 drive system must be made in accordance with the
National Electrical Code ANSI/NFPA 70 and any applicable local codes.

The motor must be wired such that the output shaft of the MOTOR rotates
in a clockwise direction when facing the motor shaft. See the wiring
diagram below.

WIRING DIAGRAM

CAUTION: Failure to wire the system in the manner prescribed can

result in premature failure of the mechanical speed
reduction system and will result in voiding the warranty.

1

GENERAL INSTRUCTIONS

Two different coupling drive adapters are supplied with each drive, the
coupling with the narrow slot is for MASTERFLEX L/S pumps, the coupling
end with a wide slot is for MASTERFLEX I/P pumps (see Figure 1).

FIGURE 1 — DRIVE ADAPTERS

To install the drive adapter on the drive, first install the rubber coupling
sleeve from the loose parts bag on the coupling end mounted on the
mechanical speed control by slipping it over the end of the coupling
through the pump mounting plate opening. Then select the appropriate
adapter for the pump you wish to drive and slip it into the rubber sleeve and
seat it firmly (see Figure 2). The pump mounting plate which is mounted to
the base has been centered at the factory for optimum performance with
both MASTERFLEX L/S and MASTERFLEX I/P pumps, DO NOT
CHANGE ITS LOCATION. The pump mounting plate is threaded to accept
all standard and optional mounting hardware for MASTERFLEX L/S and
MASTERFLEX I/P pumps. Orient the tang of the pump you wish to drive
with the drive adapter and install the pump tang in the adapter. Fasten the
pump to the mounting plate using the pump mounting hardware.

FIGURE 2

2

OPERATING INSTRUCTIONS

The motor runs at a constant speed of 1725 rpm. The pump speed setting
is changed by using the lever on the mechanical speed control.

To increase the pump speed, move the lever away from the mechanical
gear box, to decrease pump speed, move the lever toward the gear box.
The pump speed can be varied from approximately 10 to 400 rpm. The
knob on the lever locks the setting and prevents accidental changes in the
pump speed (rotate the knob CW (clockwise) to lock the setting and CCW
(counterclockwise) to unlock).

To minimize the starting load, it is recommended that the system be at
approximately zero speed (lever fully CW) prior to starting the motor.
Once the motor has started, move the lever to increase speed to the
desired setting and lock in place.

Operating the system continuously at speeds approaching zero will cause
excessive wear on the mechanical speed control. Operating at the
maximum speed will result in minimum tubing life. If maximum system life
at a continuous speed is desired, the size of the Pump Head should be
chosen so that the desired flow is achieved at a pump speed of
approximately 60 to 200 rpm. For intermittent operation, any Pump Head
can be used at any speed setting without harm.

3

PUMP MOUNTING

The pump mounting plate supplied with the system is threaded to accept
all standard and optional mounting hardware for MASTERFLEX L/S and
MASTERFLEX I/P pumps. All of the MASTERFLEX pumps mount in a
vertical orientation (See Figure 3). Orient the tang of the pump you wish
to drive with the drive adapter and install the pump tang in the adapter.
Fasten the pump to the mounting plate using the pump mounting
hardware supplied.

FIGURE 3

4

Add On Head Capacity

A maximum of two MASTERFLEX L/S or one MASTERFLEX I/P add-on
Pump Heads is recommended (for a total of 3 MASTERFLEX L/S heads
or 2 MASTERFLEX I/P heads). Additional Pump Heads beyond the
number recommended will cause excessive load and wear on the motor,
speed reducer and pump.

MAINTENANCE

Cleaning

The exterior surfaces of the unit may be cleaned using water and a strong
detergent. Do not immerse unit nor use excessive fluid.

Service Parts

Item Part Number

I/P Drive Adapter B-3435
L/S Drive Adapter B-3545
Rubber Coupling Sleeve B-3434
Coupling End 3/8 in Bore (Speed Reducer) B-3546
Coupling End 5/8 in Bore (Motor) B-3433
Coupling End 3/4 in Bore (Motor European) B-3676

Lubrication

The mechanical speed control is permanently lubricated at the factory.
The oil level should be periodically checked, however, as a safety
precaution, the case should be at least 1/2 full of lubricant.

Use any good quality SAE 40 detergent oil. A quantity of 14 ounces is
required to refill the drive. A drain and fill-hole is provided in the housing
if additional oil is needed.

The motor has permanently lubricated, sealed bearings. No maintenance
or lubrication is required.

5

SPECIFICATIONS

Hazardous (classified) Location: Class 1

Group: C and D

Zone: 1

Operating Temperature: 0° to 40°C

Storage Temperature: −40° to 65°C

Humidity (non-condensing): 10 to 90%

Chemical Resistance: Painted steel

Operating Voltage/Frequency: 115V AC nominal 57–63 Hz

(90–130V AC) @ 4.7 A AC

Power Rating: 1/4 hp (190W)

Output Speed Range: 10 to 430 rpm

Direction of Rotation: Clockwise

Speed Regulation: ±10%

Altitude: Less than 6600 Ft (2000m)

Dimensions (L × W × H): 560 × 350 × 230 mm

(22 1/16 in × 13 5/8 in × 9 in)

Weight: 23.7 kg (52.25 pounds)

Maximum Torque Load: 25 lb-in

6

7

WARRANTY

Use only MASTERFLEX precision tubing with MASTERFLEX pumps
to ensure optimum performance. Use of other tubing may void
applicable warranties.

The Manufacturer warrants this product to be free from significant
deviations from published specifications. If repair or adjustment is
necessary within the warranty period, the problem will be corrected at no
charge if it is not due to misuse or abuse on your part, as determined by
the Manufacturer. Repair costs outside the warranty period, or those
resulting from product misuse or abuse, may be invoiced to you.

The warranty period for this product is 2 years from the date of
purchase.

PRODUCT RETURN

To limit charges and delays, contact the seller or Manufacturer for
authorization and shipping instructions before returning the product, either
within or outside of the warranty period. When returning the product,
please state the reason for the return. For your protection, pack the
product carefully and insure it against possible damage or loss. Any
damages resulting from improper packaging are your responsibility.

TECHNICAL ASSISTANCE

If you have any questions about the use of this product, contact the
Manufacturer or authorized seller.

1-800-MASTERFLEX (627-8373) (U.S. and Canada only)

Cole-Parmer

11 [phone] (Outside U.S.)

[phone] (Local)

www.masterflex.com

[e-mail]

Thermo Fisher Scientific

1-800-637-3739 (U.S. and Canada only)

11 [phone] (Outside U.S.)

[phone] (Local)

www.thermo.com

[e-mail]

8

Printed in U.S.A.