Mastercraft Smp-1, P42010smp Owner's Manual

Page 1
READ AND FOLLOW
ALL INSTRUCTIONS,
ARNINGS & CAUTIONS
W
BEFORE USING THIS VACUUM
SAFETY,
PERATION &
O
AINTENANCE
M
P42010SMP
UMP-OUT
P
VACUUM CLEANER
This unit is intended for commercial use.
This vacuum cleaner will afford you many years of trouble-free operating satisfac­tion, provided it is given proper care. All parts have passed rigid quality control standards prior to being assembled to produce the finished product. Prior to packaging, the vacuum was again inspect­ed for assurance of flawless assembly.
Your vacuum is protectively packed to pre­vent damage in shipment. We recom­mend that upon delivery, unpack the vacu­um and inspect it for any possible dam­age. Only a visual examination will reveal damage that may have occurred.
If damage is discovered, immediately noti­fy the transportation company that deliv­ered your vacuum. As a shipper, we are unable to report claims for concealed damage. You must originate any claims within 5 days.
This manual is for your protection and information. PLEASE READ CAREFULLY since failure to follow precautions could result in discomfort or injury.
Address:
777 South Street P.O. Box 2310
Newburgh, N Y 12550-0606
TEL:
(800) 835-7812 (845) 565-8850
FAX:
(800) 752-6883 (845) 565-9392
Internet Access:
www.pristal.com
info@pristal.com
READ ALL
INSTRUCTIONS
BEFORE
OPERATING
THIS VACUUM
SAVE THESE INSTRUCTIONS
PAGE 1
Part No 418994 - Pump-Out Manual - Printed in USA 09/06/05
Page 2
IMPORTANT
ARNING:
W
SAFETY INSTRUCTIONS
To Reduce the Risk of Fire, Electric Shock or Injury:
Wet Vacuums
To avoid electric shock DO NOT expose to rain.
Store Indoors
When using this electric vacuum, basic precautions should always be followed,
including the following:
1. DO NOT leave the vacuum when
plugged in. Unplug it from the outlet when not in use and before servicing.
2. This is NOT a toy. Close attention is necessary when used around or near chil­dren.
3. Use only as described in this safety manual. Use only the manufacturer’s rec­ommended attachments and accessories.
4. DO NOT use this vacuum with dam­aged cord or plug. If the vacuum is not working as it should, because it has been dropped, damaged, left outdoors or dropped into water, contact an authorized service center or factory.
5. DO NOT pull the vacuum by the cord, use cord as a handle, close a door on the cord or pull cord around sharp edges and corners. DO NOT run vacuum over the cord. Keep cord away from heated sur­faces.
6 DO NOT unplug the vacuum by pulling on the cord. To unplug, grasp the plug, not the cord.
7. DO NOT handle the vacuum plug or vacuum with wet hands.
8. DO NOT put any objects into openings. DO NOT use with any openings blocked;
keep free of dust, lint, hair, and anything that may reduce air flow.
10. DO NOT pick up anything that is smoking or burning such as cigarettes, matches, or hot ashes.
11. DO NOT use without wet adaptor.
12. Turn OFF all the controls before
unplugging.
13. Use extra care when cleaning on stairs.
14. DO NOT use this vacuum to pick up flammable or combustible liquids such as gasoline or use in areas where they may be present.
15. DO NOT use where anesthetics or oxygen are used.
16. Replace damaged or worn parts immediately with genuine original equip­ment parts to maintain safety and to pro­tect your limited warranty.
17. DO NOT use an extension cord unless absolutely necessary. If an extension cord is used, then wire size must be #14 gauge or larger and should not exceed 50 feet in length. The extension cord must be three-wire type to insure GROUNDING protection.
This vacuum must be connected to a properly grounded outlet only. See ground­ing instructions (Page 3).
9. Keep hair, loose clothing, fingers, and all parts of body away from openings and moving parts.
SAVE THESE INSTRUCTIONS
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Page 3
DANGER:
Improper use of the grounding plug can result in a
risk of electric shock.
GROUNDING
INSTRUCTIONS
Electrical equipment must be grounded. If it should mal-function or breakdown, grounding provides a path of least resist­ance for electrical current to reduce the risk of electric shock. This vacuum is equipped with a cord having an equipment­grounding conductor and grounding plug. The plug must be inserted into an appropri­ate outlet that is properly installed and
This electric equipment is for use on a nominal 120 volt circuit, and has a ground­ed plug that looks like the plug illustrated in (Fig A). A temporary adaptor that looks like the adaptor illustrated in (Fig B & C) may be used to connect this plug to a 2-pole receptacle as shown in (Fig B) if a proper­ly grounded outlet is not available.
grounded in accordance with all local codes and ordinances.
If repair or replacement of the cord or plug is necessary, DO NOT connect the ground­ed wire to either flat blade terminal. The wire with insulation having an outer sur­face that is green with or without yellow stripes is the grounding wire.
GROUNDING
METHODS
The temporary adaptor should be used only until a properly grounded outlet (Fig A) can be installed by a qualified electrician. The green color rigid ear, lug or the like extending from the adaptor must be con­nected to a permanent ground such as a properly grounded outlet box cover. Whenever the adaptor is used, it must be held in place by a metal screw (Fig C).
WARNING:
Improper connection of the equipment-grounding conductor can result in a risk of
electric shock. Check with a qualified electrician or service person if you are in
doubt as to whether the outlet is properly grounded.
DO NOT modify the plug provided with the equipment. If it will not fit the
outlet,have a proper outlet installed by a qualified electrician.
Note: In Canada, the use of a temporary adaptor is not permitted by the
Canadian Electrical Code.
Treat this vacuum as you would any other high grade precision made product. Dropping, unreasonable bumping across thresholds and other misuses may result in a damaged unit which will not be cov­ered by warranty.
When not in use, the power cord should be wrapped around the motor head for storage.
Read this manual completely before oper­ating the vacuum. It is important to follow instructions in this manual to prevent the possibility of injury or damage to the user and/or vacuum.
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CARE OF THE
V
ACUUM
Page 4
LIRE TOULES LES INSTRUCTIONS AVANT DE FAIRE FONCTIONNER
AVERTISSEMENT:
Pour reduire les risques d'incendie, de choc electrique
ou de blessure:
POUR APPAREIL SEC
POUR APPAREIL HUMIDE
Pour réduire les risques de choc électrique, ne pas exposer
à la pluie et garder l'aspiraleur à l'intérieur.
L'utilisation d'un appareil électrique demande certaines précautions:
1. Ne pas laisser l'appareil sans surveil-
lance lorsqu'il est branché. Débrancher lorsque l'appareil n'est pas utilise ét avant l'entretien.
2. Ne pas permettre aux enfants de jouer avec l'appareil.Une attention par­ticulière est nécessaire lorsque l'ap­pareil est utilisé par des enfants ou à proximité de ces derniers.
3. N'utiliser que conformément à cette notice avec les accessoires recom­mandés par le fabricant.
4. Ne pas utiliser si le cordon ou la fiche est endommagé. Retourner l'ap­pareil à un atelier de réparation s'il ne fonctionne pas bien, s'il est tombé ou s'il a été endommagé, oublié à l'ex­térieur ou immergé.
5. Ne pas débrancher en tirant sur le cordon. Tirer plutôt la fiche.
6. Ne pas toucher la fiche ou l'appareil lorsque vos mains sont humides.
INSTRUCTIONS VISANT LA MISE À LA
7. Ne pas tirer, soulever ou traîner l'ap­pareil par le cordon. Ne pas utiliser le cordon comme une poignée, le coincer dans l'embrasure d'une porte ou l'ap­puyer contre des arêtes vives ou des coins. Ne pas faire rouler l'appareil sur le cordon. Garder le cordon à l'écarte des surfaces chaudes.
8. N'insérer aucun objet dans les ouvertures. Ne pas utiliser l'appareil lorsqu'une ouverture est bloquée. S'assurer que de la poussière, de la peluche, des cheveux ou d'autres matières ne réduisent pas le débit d'air.
9. Maintenir les cheveux, les vêtements amples, les doigtet toutes les parties du corps à l'écart des ouvertures et des pièces mobiles.
10. Ne pas apsirer de matières en combusion ou qui dégagent de la fumée, comme des cigarettes, des allumettes ou des cendres chaudes.
Cet appareil doit être mis à la terre. En cas dé défaillance ou de panne éventuelles, la mise à la terre fournit au courant un chemin de moindre résis­tance qui réduit le risque de choc élec­trique. Cet appareil est pourvu d'un cor-
11. Ne pas utiliser l'appareil si le sac à poussière ou le filtre n'est pas en place.
12. Mettre toutes les commandes à la position ARRET avant dé debrancher l'appareil.
13. User de prudence lors du nettoy­age des escaliers.
14. Ne pas aspirer des liquides inflam­mables ou combustibles, comme de l'essence, et ne pas faire fonctionner dans des endroits où peuvent se trou­ver de tels liquides.
15. Toujours mettre l’interruptuer de l’appariel à la position ARRET avant de brancher ou de débrancher la brosse à moteur.
16. Ne brancher qu'à une prise de courant avec mise àla terre. Voir les instructions visant la mise à la terre.
don muni d'un conducteur de terre et d'une fiche avec broche de terre. La fiche doit être branchée dans une prise appropriée correctement instalée et mise à la terre conformément aux règle­ments et ordonnances municipaux.
ERRE
T
Cet appareil est destiné à un circuit de 120V et est muni d'une fiche de mise à la terre semblable à celle illustrée par le croquis A de la figure "A". S'assurer que l'appareil est branché à une prise de courant ayant la même con­figuration que la fiche. Aucun adaptatteur ne devrait être utilisé avec cet appareil.
Un conducteur de terre mal raccordé peut entraîner un risque de choc élec­trique. Consulter un électricien ou un technicien d'entretien qualifié si vous n'êtes pas certain que la prise soit cor-
CONSERVER CES INSTRUCTIONS
PAGE 4
AVERTISSEMENT:
rectement mise à la terre. Ne pas mod­ifier la fiche fournie avec l'appareil-si elle ne peut être inséreé dans la prise, faire installer une prise adéquate par un électricien qualifié.
Page 5
Rear Gate Valve
ASSEMBLY
Vacuum Tank Inlet
15 Ft Vacuum Hose
5 Ft Metal Wand
Front Gate Valve
Line Cord w/GFI
14” Squeegee Tool
1) Remove the vacuum and hoses
packed inside the carton.
2) Unlatch the holdown clamps, lift off motor head and carefully set aside.
3) Remove the tools from inside the vacuum tank.
4) Install the strainer sack over the inlet nozzle on the inside of the vacuum tank and tighten draw string.
5) Replace the motor head and engage the holdown clamps.
Note: For picking up deep water drop free end of the vacuum hose into water. When removing water from a floor select the wand and squeegee or gulper tool. (See Page 7 for installation.)
25 Ft
Discharge
Hose
12” Gulper Tool
6) Ensure that the front gate valve on
the tank is completely closed (Plunger should be in the down position).
7) Ensure that the rear gate valve on the tank is open half way. This is the optiumum setting and will regulate the discharge rate of the tank.
Note: If the discharge rate exceeds the intake rate, the pump will continuously cycle ON and OFF and shorten the life of the pump.
8) Connect the 15 foot vacuum hose to the front inlet of the vacuum tank.
INSTRUCTIONS
CAUTION:
Exercise caution when
handling the motor head.
Dropping the motor head
may cause permanent
damage to internal
9) Connect on end of the 50 foot drain hose to the rear gate valve and place the other end into a suitable drain.
10) Prime pump by filling the bottom of the recovery tank with minimum of 3 inches of water to cover the injection holes located at the bottom of the pump.
11) Replace motor head on the vacuum tank and secure with the holdown clamps.
1) Plug the motor head’s power cord into a standard 120V outlet, and plump’s power cord into the convenience outlet in the motor head.
2) Turn ON the main switch located on the motor head and the Pump-Out vacuum is now operational.
Note: When first turned ON only the vacu­um motor will be activated. When water level in the tank reaches required height, the pump’s float switch will be activated and begin pumping.
The pump will shut OFF when water level lowers to a point that deactivates the float switch.
CAUTION:
The float switch is set at the factory to ensure proper operation and so that the
pump will maintain it’s required priming. Changing this setting could result in seri-
ous damage to the pump and void any warranty.
1) Drain the vacuum tank by opening the front drain valve and tipping the vacuum forward.
2) Close the gate valve and rinse the inside of the tank with fresh water.
3) Repeat step one.
4) Empty the pump by removing the motor
head assembly, turn ON the motor head and activate the pump by lifting the pump float up by hand.
CAUTION
DO NOT run in the mode for more
than 20 seconds.
PAGE 5
OPERATION
INSTRUCTIONS
M
AINTENANCE
NSTRUCTIONS
I
Page 6
11/
4
HP MOTOR HEAD
REPLACEMENT PARTS LIST
___________________________________
Ref Parts Description Qty Part No No
___________________________________
1 Switch 1 324140 2 Purse Lock 1 365483 3 Convenience Outlet 1 312495 4 Strain Relief 1 434299 5 50 Ft Power Cord w/GFI 1 313149 6 #10-24 Hex Nut w/Lkwhr 3 331201 7 #10=24 X 8 Dome Assembly 1 320137
9 Flat Gasket 2 378607 10 Motor Holdown 1 396559 11 Circle Gasket 2 306975 12 Yellow Wire Connector 2 350648 13 120 Volt, 1 14 Cover Assembly w/Float Assy 1 430943 15 Float Cage Assembly 1 430935 16 Black Vinyl Screw Protector 4 420271 17 Float Ball w/Hex Nut 1 378003 18 Plate Gasket 1 374644 19 Red Vinyl Screw Protector 6 341649 20 Ground Spring 1 307440 21 10-24 Hex Lockwasher 4 313815 22 #10 Int Tooth Lockwasher 3 364037 23 #12-14 X 24 Nylon Spacer - .37 X .215 1 332186 25 Dome Cover w/Handle 1 363057 28 Flat Washer 4 322169
___________________________________
3
/4" Screw 1 337315
1
/4HP Motor 1 337757
1
/2" Screw 6 314595
SUMP PUMP REPLACEMENT PARTS LIST
Page 6
___________________________________
Ref Part Description Qty Part No No
___________________________________
55 11/2" PVC Coupler Fitting 1 434477 56 90° Fitting w/Clamps 1 431176 57 2" X 63/4" Plastic Tube 1 435015
4
58 11/ 59 11/2" Fitting w/Couplers 1 431206 60 Discharge Tube Assembly 1 425023 61 62 63 Float Switch Bracket 1 431168 64 65 5" Pump Clamp 1 435066 66 Pump Bracket 2 431141
" Plastic Check Valve 1 330884
1
/4X 20 Nylok Nut 4 431192
1
/
3
/4HP, 115 Volt Sump Pump 1 434612
4
- 20
1
2
" Rd Screw 1 328154
/
___________________________________
Page 7
_________________________________
Ref Parts Description Qty Part No No
_________________________________
30 Chrome Push Handle 1 315524 31 11/2" Hose Barb 1 350664 32 Rear Gate Valve 1 434469 33 Gate Valve Gasket 3 307602 34 Holdown Clamps 3 358312
1
35 36 Spring Washer 2 374059 37 8" Wheels 2 369004 38 "X" Washer 2 368997 39 Hub Cap 2 319317 40 41 Handle Brackets 4 314080 42 Plastic Caster Sockets 2 371750 43 3" Swivel Casters 2 314056 44 Front Gate Valve Assy 1 318442 45 Gate Valve Guard 1 314064 46 Large Nut 1 306789 47 Inlet Connector 1 318809 48 20 Gallon Poly Tank 1 431036 49 Strainer Sack 1 308773 50 Inlet Deflector 1 434973 51 Grommet 1 435058 52 Plug 1 435260 53 54 Aluminum Spacer 2 306762
/4- 20 X 3/4" Screw 2 431133
1
/4- 20 X 1/2" Screw 10 360848
1
/4" Flat Washer 2 431214
_________________________________
TANK ASSEMBLY
REPLACEMENT PARTS LIST
Tool & Hose Installation
The hose and swivel connector are pre­assembled at the factory.
TOOLS, HOSES AND INSTALLATION
1) Line up the slots in the swivel connec­tor with the retaining rivets on the tank inlet.
2) Insert swivel connector and twist clockwise until rivets reset against slot end.
3) Slide free end of hose onto the grooved end of the hose.
Replacement Parts List
_________________________________
Ref Parts Description Qty Part No No
_________________________________
111/ 211/2" X 15 Ft Vacuum Hose 1 344699 3 16" Squeegee Tool 1 414158 4 12" Gulper Tool 1 335371 5 5 Ft Double Bend Wand 1 363480
_________________________________
2
4) To attach tool to wand, turn wand nut counterclockwise approximately four complete turns.
5) Insert the tool into wand and cou­pling. While holding the tool in place, turn nut clockwise until wand nut is fully locked.
" X 50 Ft Discharge Hose 1 344729
PAGE 7
Page 8
TROUBLE SHOOTING GUIDE
Always disconnect power cord before servicing vacuum.
PROBLEM: Loss of Vacuum.
CAUSE: SOLUTION:
1. Vacuum is running but no suction. 1. Float assembly gasket is missing or worn out.
2. Front gate valve is open or clogged. 2. Close gate valve or remove debris and close gate valve.
3. Clogged hose or wand. 3. Remove obstruction, try reversing hose,
4. Vacuum tank is damaged. 4. Replace vacuum tank.
5. Loose or broken fan or motor not working. 5. Contact manufacturer or authorized service center.
6. Float cage ball is hung up. 6. Check float cage ball, freeup and clean if necessary.
PROBLEM: Motor is not running.
CAUSE: SOLUTION:
1. Defective or broken switch. 1. Contact manufacturer or authorized service center.
2. Defective motor or power cord. 2. Contact manufacturer or authorized service center.
3. Blown fuse or tripped circuit breaker. 3. Replace fuse, reset circuit breaker or check GFI breaker
4. Carbon brushes worn. 4. Replace carbon brushes.
5. Debris in the fan housing. 5. Remove vacuum motor and clean out debris from fan.
CAUTION:
Install or replace.
on power core and reset.
PROBLEM: Water blowing from vacuum when running.
CAUSE: SOLUTION:
1. Float ball is filled with water or damaged. 1. Empty ball or replace if damaged.
2. Float valve gasket is worn. 2. Replace gasket.
3. Foamy liquid is being picked up. 3. Add defoamer to tank.
4. Vacuum tank full, not discharging solution. 4. Gate valve is closed or clogged. Open gate valve and
remove debris if necessary.
PROBLEM: Pump not discharging while running.
CAUSE: SOLUTION:
1. Drain hose or discharge gate valve clogged. 1. Unclog drain hose or discharge gate valve.
2. Discharge gate valve is closed. 2, Open discharge gate valve.
3. Foamy liquid is being picked up. 3. Add defoamer to tank.
4. Check valve on discharge assembly. 4. Unclog or replace if damaged.
PROBLEM: Pump will not run.
CAUSE: SOLUTION:
1. No power at motor head convenience outlet. 1. Tu rn ON motor head.
2. Defective power cord, plug or receptacle. 2. Contact manufacturer or authorized service center.
3. Pump impeller clogged. 3. Clean out debris.
4. Float hung up mechanically. 4. Free up float.
5. Internal mechanical or electrical trouble. 5. Contact manufacturer or authorized service center.
Repairs should only be performed by an authorized service center.
Part No 418994 - Pump-Out Vacuum - Printed in USA 09/06/05
WARNING:
PAGE 8
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