Mastercraft MJV1015 User Manual

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MD17E-DSOBV Dustless Sander - Part No 241156 - Printed in USA 11/24/08
This floor sander will afford you many years of trouble-free operating satisfac­tion, provided it is given proper care.All parts have passed rigid quality control standards prior to being assembled to produce the finished product. Prior to packaging, the vacuum was again inspected for assurance of flawless assembly.
Your floor sander is protectively packed to prevent damage in ship-
ping. We recommend that upon deliv­ery, unpack the sander and inspect it for any possible damage. Only a visu­al examination will reveal damage that may have occurred.
If damage is discovered, immediately notify the transportation company that delivered your sander.As a shipper,we are unable to report claims for con­cealed damage. You must originate any claims within 5 days.
This manual is for your protection and information. PLEASE READ CAREFULLY since failure to follow precautions could result in discomfort or injury.
Treat this floor sander as you would any other high grade precision made product. Dropping, unreasonable bumping across thresholds and other misuses may result in a damaged unit which is not be covered by warranty.
Read and Follow All Instructions,
Warnings & Cautions Before Using This Machine
Address: 777 South Street
P.O. Box 2310
Newburgh, NY 12550-0606
TEL:
(800) 835-7812 (845) 565-8850
FAX:
(800) 752-6883 (845) 565-9392
mastercraftusa.com
techsupport@mastercraftusa.com
MD17E-DSOBV
DUSTLESS SANDER
SAFETY, OPERATION
& MAINTENANCE
M
ANUAL
W
/PARTS
LIST
This unit is intended for commercial use.
SAVE THESE INSTRUCTIONS
®
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RISK OF EXPLOSION
FLOOR SANDING CAN RESULT IN AN EXPLOSIVE MIXTURE OF FINE DUST AND
AIR. USE FLOOR SANDER MACHINE ONLY IN A WELL VENTILATED AREA.
To reduce risk of fire, electric shock or injury;
Read all instructions before using this floor sander.
W
ARNING:
1) DO NOT leave this floor sander plugged in when not in use. Unplug from outlet when not in use and/or before servicing.
2) Electric shock could occur if exposed to rain. Store indoors.
3) This is NOT a toy. Close attention is necessary when used around or near children.
4) Use only as described in this manu­al. Use only manufacturer's recom­mended attachments.
5) DO NOT use with damaged cord plug. If the floor sander is not working as it should because it has been dropped, damaged, left outdoors, or dropped into water, contact the manu­facturer or authorized service center.
6) DO NOT handle the plug or operate with wet hands.
9) DO NOT unplug by pulling on cord. To unplug, grasp the plug, not the power cord.
7) DO NOT pull or carry by cord, use power cord as a handle, close a door on cord, or pull cord around sharp edges or corners. DO NOT run the floor sander over the cord. Keep cord away from heated surfaces.
8) DO NOT put any object into motor openings.
10) Keep hair, loose clothing, fingers and all parts of body away from mov­ing parts.
11) DO NOT operate where oxygen or anesthetics are used.
12) DO NOT use around flammable or combustible liquids such as gasoline or use in areas where they may be present.
13) DO NOT use an extension cord unless absolutely necessary. If an extension cord is used, then wire size must be #14 gauge or thicker and should not exceed 50 feet in length. Use only a three-wire grounded exten­sion cord to ensure grounding protec­tion.
14) Replace damaged or worn parts immediately with genuine original equipment parts to maintain safety and to protect your limited warranty.
15) Floor sanding can result in an explosive mixture of fine dust and air. Use a floor sanding machine only in a well ventilated area and with the vac­uum cleaner hooked up and operat­ing.
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When using this electric floor sander, basic precautions should always be followed,including the following:
Electrical equipment must be ground­ed. If it should malfunction or break­down, grounding provides a path of least resistance for electrical current to reduce the risk of electric shock. This floor sander is equipped with a cord
having an equipment-grounding con­ductor and grounding plug. The plug must be inserted into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.
If repair or replacement of the cord or plug is necessary, DO NOT connect the grounded wire to either flat blade terminal. The wire with insulation hav­ing an outer surface that is green with or without yellow stripes is the ground­ing wire.
Improper use of the grounding plug can result in
a risk of electric shock.
DANGER:
Improper connection of the equipment-grounding conductor can result in a risk of electric shock.
Check with a qualified electrician or service person if you are in doubt as to whether
the outlet is properly grounded.
DO NOT modify the plug provided with the equipment. If it will not fit the outlet,
have a proper outlet installed by a qualified electrician.
WARNING:
IMPORTANT SAFETY INSTRUCTIONS
GROUNDING INSTRUCTIONS
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Disconnect wall plug before leaving floor sander unattended to prevent accidental startup.
DO NOT operate this sander without brush or pad driver and pad in place.Never attempt to lock
pad driver on floor sander by positioning (JUMPING) running floor sander on unattached pad driver.
DO NOT leave a plugged in floor sander unattended.
CAUTION:
This floor sander is designed to move from side to side. Raise handle slightly to guide right.As handle is raised high­er, the faster it will move to the right. Lower the handle to guide left. Likewise, the more you lower handle, the faster it will move to the left.
Plug in the power cable.With pad driv­er in position, adjust handle and lock into a comfortable operating position. Place hands on handle grips and squeeze trigger locks beneath grips. This will activate the motor and start pad driver operating.
Begin operating this floor sander at the closet possible point to an electri­cal outlet and work away from the out­let. This will prevent running over the electrical cord.
1) Unplug power cable and LOCK handle in upright position.
2) Tilt the floor sander back until the handle is laying on the floor and underside of the machine is fully exposed.
3) Holding the pad driver in both hands straddling the motor with your back to the handle, bend over and fit the three slots of the clutch plate over the three lugs of the drive plate.
4) Turn the pad driver counterclock­wise as far as it will go.It is now seated and ready for operation.
To Remove:
Disengage the clutch plate slots from drive plate lugs by turning clockwise.
This electric equipment is for use on a nominal 120 volt circuit, and has a grounded plug that looks like the plug illustrated in (Fig A).A temporary adap­tor that looks like the adaptor illustrat­ed in (Fig B & C) may be used to con­nect this plug to a 2-pole receptacle as
shown in (Fig B) if a properly grounded outlet is not available.
The temporary adaptor should be used only until a properly grounded outlet (Fig A) can be installed by a qualified electrician.The green color
rigid ear, lug or the like extending from the adaptor must be connected to a permanent ground such as a properly grounded outlet box cover. Whenever the adaptor is used, it must be held in place by a metal screw.
Note: In Canada, the use of a temporary adaptor is not permitted by the Canadian Electrical Code.
GROUNDING
METHODS
OPERATION
I
NSTRUCTIONS
P
AD DRIVER
I
NSTALLATION
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CHASSIS ASSEMBLY DRAWING & PARTS LIST
__________________________________
Ref Part Description Qty Part No No
__________________________________
1 Motor Canopy w/Stud 1 353132
2 Canopy Bumper 1 441635
3 Capacitor Cover 1 215244
4 Strut Support 1 354570A
5 3 Idler Gear Box Only 1 415642
6 Canopy Bumper 1 468258
7 .37-16 Nylok Nut 2 480789
8 Handle Tee 1 234265
9
3
/8 ” Flat Washer 2 353221
10 1” X 5” Grey Wheel 2 357766
11 Spring Washer 2 353248
12 Metal Straight Pin 2 461776
13 .37-16 X 2
1
/2 ” Hex Bolt 2 480290
14 Pop Rivet 3 318906
__________________________________
__________________________________
Ref Part Description Qty Part No No
__________________________________
15 Hose Connector w/Rivets 1 310999
16 Circle Gasket 1 320986
17 E-Clip Retainer 4 368946
18 #6 - 32 X .75 Screw 2 482188
19 Flat Washer 2 369519
20 #6 - 32 Hex Nut 2 377171
21 Velcro w/Peel & Stick 1 468231
23
1
/4 -20 X 3/4” Screw 4 219290
24 .25 Lockwasher 4 342858
25 17” Apron 1 227587
26 Apron Handle 1 463302
27 .25-20 X
1
/2 ” Screw 4 479861
28 1.5 HP Motor 1 415839
29 1.5 HP Motor & Gear Box 1 469580
___________________________________
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___________________________________
Ref Part Description Qty Part No No
___________________________________
1 4 Ft X 11/2” Vacuum Hose Assy. 1 240427
2 Vacuum Cover 1 240389
4 Holdown Clamp 2 447226
5 Pop Rivet 4 214639
6 Reusable Cloth Filter Bag 1 445738
7 Bag Slide Clamp 1 444251
8 Grey Cloth Filter Bag w/Elastic 1 449962
9 Flat Gasket 1 498742
10 Filter Retainer Ring 1 447455
11 Vacuum Body w/Holdown Ring 1 240338
13 Motor Guard 1 422398
14 Vacuum Motor 1 471666A
15 Motor Gasket 2 457752
16 Orange Wire Nut 2 398985
17 Motor Housing 1 240303
18 #10-32 X .65 Screw 4 368385
19 6.25 OD Screen 1 445878
20 #10-32 X .31 Screw 4 368385
21 16/3 Line Cord 1 424463
22 Strain Relief 1 443379
23 Washer 4 369519
24 #
1
/4 - 20 X 1/2” Screw 3 331740
26 #12 Internal Tooth Lockwasher 1 364037
27 Vacuum Motor Base Assembly 1 239291
___________________________________
VACUUM
ASSEMBLY
DRAWING &
P
ARTS L
IST
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HANDLE ASSEMBLY DRAWING
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__________________________________
Ref Part Description Qty Part No No
__________________________________
1 Switch Box Cover 1 376647
2 #12-24 Nut w/Lockwasher 3 376744
3 Ribbed Handle Grip 2 324744
4 Handle Bar 1 376612
5
1
/4X11/4" Trigger Pin 2 376701
6 Roll Pin 4 383139
7 Extension Spring 2 376671
8 #8-32 X
3
/8" Screw 2 367389
9 #6-32 X 1" Switch Screw 2 335576
10 25 AMP Micro Switch 1 469629
11 Cord Clamp 1 342890
12 #6 Internal Tooth Washer 2 355224
13 Leaf Spring 1 335584
14 Trigger Lock Spring 2 383147
15 Plastic Trigger 2 385654
16 Trigger Kit 2 386839
17 Trigger Lock 2 390119
18 #6-32 X
1
/
4
" Screw 4 349402
19 Reinforced Plate 2 387169
20 #12-24 X 1
7
/16" Screw 5 376760
21 Switch Box 1 376620
22 #12-24 X
1
/
2
" Screw 2 312746
__________________________________
__________________________________
Ref Part Description Qty Part No No
__________________________________
23 Strain Relief 1 352705
24 #12-24 Hex Nut w/Lockwasher 3 376744
25 Orange Electric Wire Connector 1 398985
26 39” Handle Tube 1 353086
27 0.31 - 18 X 1
2
/3” Hex Screw 2 232408
28 Coiled Spring 2 367184
29 Wing Nut 1 380490
30
3
/8 ” Flat Washer 1 353221
31 U-Clamp 1 376051
32 1
1
/2 ” Swivel Hose Connector 1 349445
33 Plastic Grommet 1 477885
34 Pop Rivet 8 318892
35 24” 14/3 Power Cord 1 374091
36 1
1
/2 ” Swivel Hose Connector 1 349445
37 .37-16 X 3.37 Bolt 1 380504
38 Clamping Lever 1 380520
39 Lever Pin 1 382434
40 Metal Cap 1 380555
41 Sq Hole Flat Washer 1 382426
42 .31 - 18 Hex Lock Nut 2 354791
43 .319ID, .625 OD, .250L Spacer 2 232394
44 25 Ft 14/3 Extension Cord 1 373990
__________________________________
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HANDLE ASSEMBLY
PARTS LIST
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PROBLEM: Motor won’t run.
Possible Cause Possible Solution
1. Blown fuse or tripped circuit breaker 1. Replace fuse or reset circuit breaker.
2. Defective switch. 2. Replace switch.
3. Defective power cord. 3. Replace power cord.
PROBLEM: Floor machine runs slow.
Possible Cause Possible Solution
1. Low line voltage. 1. If voltage is under recommended minimum, check size of wiring from main switch. If okay, contact power company.
PROBLEM: Noisy machine.
Possible Cause Possible Solution
1. Defective motor or gear box. 1. Contact the manufacturer or authorized service center.
Always disconnect power cable from electrical outlet when
working on the floor sander
W
ARNING:
1) When not in use,power cord should
be wrapped around cord hooks for storage.
2) With the floor sander unplugged,
check the power cord for any breaks in the wire. Breaks will most likely occur near the plug or switch. Any breaks should be repaired or replaced imme­diately.
3) After each use, wipe off all of the pol­ished and painted areas with a clean cloth.
4) When sander is not in use, remove pad driver, wrap power cord around cord hooks and store in a dry area.
If the machine wobbles or vibrates:
A) Adjust by turning pad
1
/
3
turn, then
reinstall on sander.
B) Inspect the pad driver for warpage or out of round. Lay floor sander down on handle with pad driver in place. With sander running, observe if pad driver appears to wobble or is out of round. Replace if this problem occurs.
MD17E-DSOBV Dustless Sander - Part No 241156 - Printed in USA 11/24/08
The handle adjustment is controlled by a lever in the rear of the machine at the base of the handle.
To Adjust The Handle:
1) Pull up on the upper portion of the lever to release handle.
2) Pull the handle back to the appro­priate operating position.
3) Step down on the lever to lock the handle into position.
When transporting or attaching the pad driver the handle MUST be LOCKED in the upright position.
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Read this manual completely before operating the floor sander. It is impor­tant to follow instructions in this manu­al to prevent the possibility of injury or damage to the user and/or sander.
When using floor pads, to achieve the best results use clean pads frequently, changing them as they load up. Always remove pad and driver assem­bly when storing the sander.
To avoid damage to the equipment or personal injury:
NEVER turn sander ON with the handle in locked upright position.
NEVER
make any handle adjustments unless the
motor/chassis base is sitting upright, flush to the floor.
WARNING:
TROUBLE SHOOTING GUIDE
CARE & MAINTENANCE
HANDLE ADJUSTMENT
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