Mastercraft Mav-410ssdaf, 410-ssdaf Owner's Manual

Page 1
READ & FOLLOW ALL
SAFETY,
INSTRUCTIONS,
ARNINGS & CAUTIONS
W
BEFORE USING THIS VACUUM.
PERATION &
O MAINTENANCE
MANUAL
/PARTS
W
LIST
IR-OPERATED
A
HAZARDOUS
WASTE
BACKPACK
ACUUM
V
This vacuum will afford you many years of trouble-free operating satisfaction, provid­ed it is given proper care. All parts have passed rigid quality control standards prior to their being assembled to produce the finished product. Prior to packaging, your vacuum was again inspected for assurance of flawless assembly.
This vacuum is protectively packed to pre­vent damage in shipment. We recom­mend that upon delivery, unpack the unit and inspect it for any possible damage. Only a visual examination will reveal dam­age that may have occurred.
This unit is intended for commercial use.
If damage is discovered, immediately noti­fy the transportation company that deliv­ered your vacuum. As a shipper, we are unable to report any claim for damage. You must originate any claim within 5 days of delivery.
This manual is for you protection and information. PLEASE READ CAREFULLY since failure to follow precautions could result in discomfort or injury. Remove the vacuum and its attachment from the car­ton. Read this manual completely before operating this vacuum. It is important to follow instructions in this manual to pre­vent the possibility of injury or damage to the user and/or vacuum and special fil­ters employed.
PLEASE READ
CAREFULLY
BEFORE
OPERATING
SAVE THESE INSTRUCTIONS
PAGE 1
410 BackPack Manual - PN 311766 Rev C - Printed in USA 04/19/05
Page 2
410SSDAF
WARNING:
IMPORTANT SAFETY INSTRUCTIONS
1. DO NOT leave the vacuum when plugged in. Unplug from the outlet when not in use and before servicing.
2. To avoid electric shock, DO NOT expose to rain. Store indoors. DO NOT use on wet surfaces.
3. This is NOT a toy. Close attention is necessary when used around or near children.
4. Use only as described in this safety manual. Use only manufacturer's rec­ommended attachments and acces­sories.
5. DO NOT use this vacuum with dam­aged cord or plug. If the vacuum is not working as it should, because it has been dropped, damaged, left outdoors or dropped into water, contact an authorized service center or factory.
6. DO NOT pull or carry by the cord, use cord as a handle, close a door on cord or pull cord around sharp edges and corners. Keep cord away from heated surfaces.
To Reduce the Risk of Fire, Electric Shock or Injury:
Electric shock could occur if used on wet surfaces.
DO NOT expose to rain. Store indoors.
When using this vacuum basic precautions should always be
followed, including the following:
7. DO NOT unplug the vacuum by pulling on the cord. To unplug, grasp the plug, not the cord.
8. DO NOT handle the plug of the vac­uum with wet hands.
9. DO NOT put any objects into open­ings. DO NOT use with any opening blocked; keep free of dust, lint, hair and anything that may reduce air flow.
10. Keep hair, loose clothing, fingers, and all parts of body away from open­ings and moving parts.
11. DO NOT pick up anything that is burning or smoking, such as ciga­rettes, matches, or hot ashes.
12. DO NOT use without 2-ply dispos­able paper filter bag, 2-ply intermediate filter and HEPA filter in place.
13. DO NOT use the vacuum to pick up flammable or combustible liquids such as gasoline or use in areas where they may be present.
14. Use extra care when cleaning on stairs.
15. DO NOT use where anesthetics or oxygen are used.
16. Turn off all controls before unplug­ging
17. DO NOT use an extension cord unless absolutely necessary. If an extension cord is used, then wire size must be #14 or larger and should not exceed 50 feet in length. The extension cord must be a three-wire type to insure grounding protection.
18. Replace damaged or worn parts immediately with genuine original equip­ment parts to maintain safety and to protect your limited warranty.
This vacuum must be connected to a properly grounded outlet only. (See grounded instructions)
MAV410SSDAF
IMPORTANT SAFETY INSTRUCTIONS
1. Air supply should not exceed 150 psi.
2. Use compressed air line rated for 200 psi or better.
3. Water separator must be used on compressed air line.
4. When the air vacuum is used to pick­up flammable and/or combustible material or dust, the tank, air line and vacuum hose must be grounded to pre-
SAVE THESE INSTRUCTIONS
PAGE 2
vent static sparks.
5. When the unit is ON, never allow fin­gers, hair or loose clothing to come near intake, suction ports or nozzle.
6. Air control valve must be OFF before connecting to compressed air line, than open valve slowly making sure not exceed the 150 psi rated pressure.
7. DO NOT use without paper filter bag, intermediate filter and HEPA filter in place.
Page 3
DANGER:
Improper use of the grounding plug can result in a
risk of electric shock.
GROUNDING
INSTRUCTIONS
Electrical equipment must be grounded. If it should mal-function or breakdown, grounding provides a path of least resist­ance for electrical current to reduce the risk of electric shock. The vacuum is equipped with a cord having an equip­ment-grounding conductor and grounding plug. The plug must be inserted into an appropriate outlet that is properly installed
This electric equipment is for use on a nominal 120 volt circuit, and has a grounded plug that looks like the plug illus­trated in (Fig A). A temporary adaptor that looks like the adaptor illustrated in (Fig B & C) may be used to connect this plug to a 2-pole receptacle as shown in (Fig B) if a properly grounded outlet is not available.
and grounded in accordance with all local codes and ordinances.
If repair or replacement of the cord or plug is necessary, DO NOT connect the grounded wire to either flat blade termi­nal. The wire with insulation having an outer surface that is green with or without yellow stripes is the grounding wire.
GROUNDING
METHODS
The temporary adaptor should be used only until a properly grounded outlet (Fig A) can be installed by a qualified electri­cian. The green color rigid ear, lug or the like extending from the adaptor must be connected to a permanent ground such as a properly grounded outlet box cover. Whenever the adaptor is used, it must be held in place by a metal screw (Fig 3).
WARNING:
Improper connection of the equipment-grounding conductor can result in a risk of
electric shock. Check with a qualified electrician or service person if you are in
doubt as to whether the outlet is properly grounded.
DO NOT modify the plug provided with the equipment. If it will not fit the
outlet,have a proper outlet installed by a qualified electrician.
Note: In Canada, the use of a temporary adaptor is not permitted by the
Canadian Electrical Code.
Treat this vacuum as you would any other high grade precision made product. Dropping, unreasonable bumping across
thresholds and other misuses may result in a damaged unit which will not be cov­ered by the warranty.
PAGE 3
C
ARE OF THIS
ACUUM
V
Page 4
LIRE TOUTES LES INSTRUCTIONS AVANT DE FAIREFONCTIONNER (CET APPAREIL)
AVERTISSEMENT:
Pour reduire les risques d'incendie, de choc electrique ou de blessure:
POUR APPAREIL SEC
Pour réduire les risques de choc électrique, ne pas aspirer de maitières humides,
ne pas exposer à la pluie et garder l'aspirateur à l'intérieur.
POUR APPAREIL HUMIDE
Pour réduire les risques de choc électrique, ne pas exposer
à la pluie et garder l'aspiraleur à l'intérieur.
L'utilisation d'un appareil électrique demande certaines précautions:
1. Ne pas laisser l'appareil sans surveil­lance lorsqu'il est branché. Débrancher lorsque l'appareil n'est pas utilise ét avant l'entretien.
2. Ne pas permettre aux enfants de jouer avec l'appareil. Une attention par­ticulière est nécessaire lorsque l'ap­pareil est utilisé par des enfants ou à proximité de ces derniers.
3. N'utiliser que conformément à cette notice avec les accessoires recom­mandés par le fabricant.
4. Ne pas utiliser si le cordon ou la fiche est endommagé. Retourner l'appareil à un atelier de réparation s'il ne fonc­tionne pas bien, s'il est tombé ou s'il a été endommagé, oublié à l'extérieur ou immergé.
5. Ne pas débrancher en tirant sur le cordon. Tirer plutôt la fiche.
6. Ne pas toucher la fiche ou l'appareil lorsque vos mains sont humides.
7. Ne pas tirer, soulever ou traîner l'ap­pareil par le cordon. Ne pas utiliser le cordon comme une poignée, le coincer dans l'embrasure d'une porte ou l'appuy­er contre des arêtes vives ou des coins. Ne pas faire rouler l'appareil sur le cor­don. Garder le cordon à l'écarte des sur­faces chaudes.
8. User de prudence lors du nettoyage des escaliers.
9 N'insérer aucun objet dans les ouver­tures. Ne pas utiliser l'appareil lorsqu'une ouverture est bloquée. S'assurer que de la poussière, de la peluche, des cheveux ou d'autres matières ne réduisent pas le débit d'air.
10 Maintenir les cheveux, les vêtements amples, les doigts et toutes les parties du corps à l'écart des ouvertures et des pièces mobiles.
11. Ne pas utiliser l'appareil si le sac à poussière ou le filtre n'est pas en place.
12. Mettre toutes les commandes à la position ARRET avant dé debrancher l'appareil.
13. Ne pas apsirer de matières en com­busion ou qui dégagent de la fumée, comme des cigarettes, des allumettes ou des cendres chaudes.
14. Ne pas aspirer des liquides inflam­mables ou combustibles, comme de l'essence, et ne pas faire fonctionner dans des endroits où peuvent se trouver de tels liquides.
15. Toujours mettre l’interruptuer de l’appariel à la position ARRET avant de brancher ou de débrancher la brosse à moteur.
16. Ne brancher qu'à une prise de courant avec mise àla terre. Voir les instructions visant la mise à la terre.
INSTRUCTIONS VISANT LA MISE À LA TERRE
Cet appareil doit être mis à la terre. En cas dé défaillance ou de panne éventuelles, la mise à la terre fournit au courant un chemin de moindre résis­tance qui réduit le risque de choc élec­trique. Cet appareil est pourvu d'un cor-
Cet appareil est destiné à un circuit de 120V et est muni d'une fiche de mise à la terre semblable à celle illustrée par le croquis A de la figure "A". S'assurer que l'ap­pareil est branché à une prise de courant ayant la même configuration que la fiche. Aucun adaptatteur ne devrait être utilisé avec cet appareil.
don muni d'un conducteur de terre et d'une fiche avec broche de terre. La fiche doit être branchée dans une prise appropriée correctement instalée et mise à la terre conformément aux règlements et ordonnances municipaux.
AVERTISSEMENT
Un conducteur de terre mal raccordé peut entraîner un risque de choc électrique. Consulter un électricien ou un technicien d'entretien qualifié si vous n'êtes pas cer­tain que la prise soit correctement mise à la terre. Ne pas modifier la fiche fournie avec l'appareil-si elle ne peut être inséreé dans la prise, faire installer une prise adéquate par un électricien qualifié.
CONSERVER CES INSTRUCTIONS
PAGE 4
Page 5
WARNING:
INTENDED
Electric shock could occur if used on wet surfaces
DO NOT expose to rain - Store Indoors.
This vacuum has been specifically designed to clean up hazardous dust. Special filters reduce the incidence of air­borne dust that would be created by other methods of cleaning.
During removal of hazardous dust, DO NOT sweep, scoop, shovel or in any manner handle other than by vacuuming.
DO NOT at any time attempt to remove, substitute, bypass or by any other means change the filters in the vacuum.
Use only manufacturer’s approved vacu­um filters and filters bags
Before attempting to use or cleaning, be sure that you fully understand the instruc­tions for setting up or cleaning/changing of filters in this vacuum.
Any health hazards associated with use of this vacuum in conjunction with the pickup of hazardous material has not been inves­tigated by Underwriters Laboratories, Inc.
Upper Strap
Adjustment
Shoulder and Chest Straps
USE OF THIS
VACUUM
HARNESS
STRAP
ADJUSTMENTS
This vacuum is shipped with the frame attached to the tank. the straps must be adjusted to fit the operator as shown.
1. Set vacuum on a table with frame to the table edge.
2. Loosen all straps, top to bottom.
3. Slip arms and shoulder through the
shoulder and chest straps
4. Close waist straps and tighten.
Lower Strap
Adjustment
Frame
Waist Belt
5. Tighten the upper and loser adjust-
ments of the shoulder and chest straps so that shoulder pads come over the shoulders but remain above the armpit.
6. Equalize the tension on each strap so the frame is held level.
AGE 5
P
Page 6
FILTER INSTALLATION
This hazardous use vacuum has special filters installed. The 2-ply disposable paper bag filter contains the bulk of all debris and protects the remaining filters
1) Remove unit from carton. Disengage clamps
HEPA Filter
2-Ply Intermediate Filter
2-Ply Disposable Paper Filter Bag
that hold the motor head to tank. Carefully set aside.
2) Remove HEPA filter and intermediate filter. Set aside.
3) Install a disposable 2-ply paper filter bag by taking hold of the free ends of the cardboard attached to the paper bag. Pull cardboard for­ward over the inlet fitting so that the cardboard is as close to the wall of the tank as possible.
4) Place the 2-ply intermediate filter in position on top of the tank. Fold the edge over the outside of the tank overlapping approximately one inch.
5) Insert the HEPA filter, being careful not to move the 2-ply intermediate filter. The filter's sealing gasket must sit evenly on the tank rim so an air tight seal will be obtained.
6) Replace the motor head on top of the HEPA filter seated in the top of the tank.
from excess dirt. The 2-ply intermediate filter is a very fine non-woven filter that extends the life of the expensive High­Efficiency Particulate Air (HEPA) filter.
CAUTION:
To insure a snug fit the area around the lid and top edge of the vinyl sealing gasket is free of
dirt and other foreign matter.NEVER operate the vacuum cleaner without a primary HEPA filter
and 2-ply disposable paper bag in place and NEVER, NEVER without the intermediate filter in position.
Motor damage, lose of operating efficiency and re-circulation of hazardous material into the work area will take place.
WHEN TO CHANGE FILTERS
2-Ply Disposable Paper Filter Bags
When the 2-ply disposable paper filter bag is full, it MUST be replaced. Excessive over filling of this bag makes it difficult to remove from the vacuum tank and can result in breakage and spills.
Always unplug vacuum from the power source before changing filters.
2-Ply Intermediate Filter
The 2-ply intermediate filter should be replaced with every fifth change of paper bag and whenever there is damage or a visible collection of debris on the outside of the filter.
CAUTION:
HEPA Filter
Replace the HEPA filter when loss of vacuum continues to occur after you have checked for an obstructions in the hose or wand. Also, install a new 2-ply disposable paper filter bag and 2-ply intermediate filter.
CAUTION:
Hazardous materials must be disposed of properly NEVER throw contaminated debris in your usual
trash receptacle. Place debris in a OSHA approved poly bag or container marked with HAZARDOUS
MATERIAL warning and dispose in accordance with your local Hazardous Waste Regulations.
PAGE 6
Page 7
CAUTION:
For the benefit of your health, always wear gloves and an OSHA approved
face mask for use with asbestos any time you are operating or cleaning
this vacuum cleaner.
REMOVING
CONTAMINATED
FILTERS
2-Ply Disposable Paper Filter Bag:
1. Carefully and slowly remove the motor head, HEPA filter and 2-ply inter­mediate filter. Set aside.
2. Using a damp cloth, wipe down all exposed surfaces inside of tank and set cloth down. DO NOT discard the cloth.
3. Lay vacuum tank on its side with inlet on top, carefully and slowly push card­board off air inlet tube.
4. Remove paper backing from sealing flap located over cardboard collar. Press sealing flap firmly over the open­ing to prevent spill back of recovered materials.
5. Slowly and very carefully lift the 2-ply disposable paper filter bag out of tank, using care not to puncture the bag with inlet.
7. Wipe off any surface that have not been previously wiped with the damp cloth including the entire inside of tank.
8. Place the 2-ply disposable paper filter bag and damp cloth in a OSHA approved poly bag, dispose of it in accordance with the local Hazardous Waste Regulations.
2-Ply Intermediate Filter:
1. Remove motor head. Using a damp cloth wipe down all exposed surfaces on underside and carefully set aside. Put wiping cloth down, DO NOT discard.
2. Remove HEPA filter cautiously as not to damage or puncture paper media used in the filter. Set aside.
3. Remove 2-ply intermediate filter and dispose of it along with the wiping cloth in a OSHA approved poly bag.
4. Install a new 2-ply intermediate filter, insert HEPA filter, replace motor head and engage clamps.
Primary HEPA Filter
1. Remove motor head. Using a damp cloth wipe down all exposed surfaces on the underside and carefully set aside. Put wiping cloth down, DO NOT discard.
2. Remove HEPA filter cautiously and dispose of it along with the 2-ply inter­mediate filter, 2-ply disposable filter bag and wiping cloth in a OSHA approved poly bag.
3. Install a new 2-ply disposable filter bag, 2-ply intermediate filter and, insert a new HEPA filter, replace motor head and engage holddown clamps.
Hose &
Swivel
Connector
The hose and swivel connector are pre­assembled at the factory. To attach the swivel connector to intake fitting on vac­uum tank:
1) Line up the slots in the swivel c o n ­nector with retaining rivets on the intake.
2) nsert swivel connector and twist clockwise until the rivets reset against slot end
TOOLS, WAND & HOSE
INSTALLATION & ASSEMBLY
Wand
Assembly
One or two piece wands are shipped with tool kits. The two piece wand requires assembly.
1) Align the button lock of the upper wand section with the opening for but­ton lock in the lower wand.
Tool
Assembly
1) Turn the wand nut counterclock-wise approximately four (4) complete turns.
2) Insert tool into wand and coupling.
3) While holding the tool in place, turn
nut clockwise until wand nut is fully locked.
PAGE 7
Page 8
IR-VACUUM
A
ALVE ASSEMBLY
V REPLACEMENT PARTS LIST
____________________________________
Ref Part Description Qty Part No No
____________________________________
30 Quick Disconnect Female Fitting 1 325422
15
31 32 33 .37-16 X 11/2” Hex Bolt 2 437336 34 Pipe Hanger 2 437344 35 QDC Female Brass Fitting 1 325546 36 37 “T” Connector w/3/8” Socket 1 325473 38 Ball Valve Assembly 1 304468 39 40 QDC Male Fitting 1 304484 42 Square Hole Flat Washer 2 382426 43
____________________________________
/16” Hose Clamp 2 325430
1
/2” X 2 Ft Hose 1 325414
1
/2" Brass Reducer Fitting 1 359947
1
/2” Brass Nipple Fitting 1 350478
3
/8” Flat Washer 2 353221
OPTIONAL 11/2" TOOL KIT
PAGE 8
_______________________________
Description Part No
_______________________________
7 Ft Crushproof Hose 394254 5 Ft Two Piece Steel Wand 353779 14" Floor Brush 395323 14" Carpet Tool 395331 11" Crevice Tool 312444 6" Upholstery Tool w/Brush 374083
_______________________________
Page 9
410 TANK
PARTS DRAWING &
EPLACEMENT
R
PARTS LIST
___________________________________
Ref Part Description Qty Part No No
___________________________________
50 HEPA Filter Gasket 1 302392 51 HEPA Filter Assembly 1 302376 52 2 Ply Intermediate Filter (2/Pk) 1 347515 53 Stainless Steel Tank w/Clamps 1 302880 54 Holdown Clamps 2 358312 55 Inlet Assembly 1 325406 56 1 57 2-Ply Disposable Filter Bags 58 Flat Gasket 1 303607 59 Speed Pin Assembly 2 385182 60 Tank Frame Clips 2 303631 61 Frame w/Straps & Harness 1 302902 62 Bottom Pad 1 303615 63 Frame Mounting Clip 1 421731 64 #10-24 X 65 #10-24 Hex Nut 2 331201
___________________________________
1
/2” Swivel Connector 1 349445
(5/Pk) 1 395854
3
/4” Screw 2 337315
PAGE 9
Page 10
410SSDAF
1.3 HP M
OTOR HEAD
REPLACEMENT PARTS LIST
_____________________________________
Ref Part Description Qty Part No No
_____________________________________
Complete Motor Head Assy 1 302783 1 #8 X 1" Screw 4 394270 2 Strain Relief 2 443379 3 Tether Cord Assembly 1 332313 4 Backup Washer 2 398187 5 Ring Terminal 1 319724 6 50 Ft Yellow Line Cord 1 387916 7 Belt Key Ring 1 357316 8 #8-32 Nylon Hex Nut 6 385158 9 Lower Dome Assembly 1 394610
10 Silencing Liner 1 302368 11 Upper Motor Gasket 1 378607 12 Orange Wire Nut 4 398985 13 1 HP By-Pass Motor 1 337757 14 12" Cover 1 417432 15 #8-32 X .38 Screw 6 415758 16 Circle Gasket 1 416290 17 Motor Screen 1 394432 18 Lower Motor Gasket 1 394300 19 #12 Int Tooth Lockwasher 1 364037 20 #10 Ground Screw 1 393258 21 Nylon Washer 4 361054 22 Rocker Switch 1 393754 23 #10 Hex Screw 4 368385 24 Silencing Disc 1 396028 25 Upper Dome Assembly 1 394602A
_____________________________________
PAGE 10
Page 11
MAV410SSDAF
IR-OPERATED DRAWING &
A
REPLACEMENT PARTS LIST
____________________________________
Ref Part Description Qty Part No No
____________________________________
12” Air-Operated Head Assy 1 325147 1 Dome Assembly 1 304077 2 #10-24 Acorn Nut 6 359807 3 #10-24 Hex Nut w/Lockwasher 6 331201
1
4 5 6 7 8 9
10 SS Reinforcing Ring 1 374865 11 12 13 #10-24 X 1/2” Screw 10 341622 14 #10 Lockwasher 4 380725 15 12” Cover Assembly 1 417432 16 Flat Gasket 1 416460 17 Venturi 2 304506 18 Muffler 1 306096 19 20 21 0-200 Pressure Gauge 1 304131 22 23
____________________________________
/8” NPT Elbow Fitting 2 304395
1
/2” to 1/8” Reducer 1 304298
1
/2” Tee Fitting 1 304379
1
/2” to 3/8” Reducer 1 359947
3
/8" Male w/Barber Connector 2 304697
1
/2” NPT Bulk Head Assembly 1 304115
5
/8” Hose Clamp 2 304948
3
/8” High Pressure Hose 1 304964
1
/4” OD Tubing 1 304492
1
/8” NPT Bulk Head Assembly 1 304093
1
/2” Brass Elbow Fitting 1 325244
1
/2” QDC Male Fitting 1 304484
PAGE 11
Page 12
TROUBLE
PROBLEM: Loss of Vacuum
SHOOTING GUIDE
CAUSE: SOLUTION:
1. Full paper 2-ply disposable filter bag. 1. Replace 2-ply disposable paper filter bag.
2. Dry filter assembly clogged. 2. Clean cloth filter.
3. Clogged hose or wand. 3. Remove obstruction.
4. Tank rim dented. 4. Replace tank.
5. Loose or broken fan (electric unit). 5. Contact manufacturer or service center.
6. Motor not working.(electric unit) 6. Contact manufacturer or service center.
7. Gasket worn. 7. Replace gasket.
PROBLEM: Motor is not running
CAUSE: SOLUTION:
1. Broken switch. 1. Contact manufacturer or service center
2. Power cord defective. 2. Contact manufacturer or service center.
3. Motor defective (electric unit). 3. Contact manufacturer or service center.
4. Blown fuse or tripped circuit breaker 4. Replace fuse or reset circuit breaker. at power source (electric unit).
PROBLEM: Dust blowing from vacuum.
CAUSE: SOLUTION:
1. Full paper 2-ply disposable filter bag. 1. Replace 2-ply disposable filter bag.
2. Paper filter bag not installed 2. Reinstall or replace 2-ply disposable
paper filter
properly or off inlet tube. bag properly.
4. 2-Ply disposable paper filter bag 4. Replace 2-ply disposable filter bag.
is torn.
Address:
777 South Street
P.O. Box 2310
Newburgh, NY 12550 - 0606
TEL:
(800) 835-7812 (845) 565-8850
FAX:
(800) 752-6883 (845) 565-9392
URL:
www.mastercraftusa.com
E-mail:
sales@mastercraftusa.com
410 BackPack Manual - PN 311766 Rev C - Printed in USA 04/19/05
PAGE 12
Loading...