MasterCraft IT1-1566, IT2-1567 Maintenance Manual

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READ & FOLLOW
ALL INSTRUCTIONS,
ARNINGS & CAUTIONS
W
BEFORE USING THIS VACUUM
PERATION &
O MAINTENANCE
MANUAL
/PARTS
W
LIST
WET/DRY
POLY VACUUMS
These units are intended for commercial use.
IT1-1566
This vacuum will afford you many years of trouble-free operating satisfaction, provid­ed it is given proper care. All parts have passed rigid quality control standards prior to being assembled to produce the fin­ished product. Prior to packaging, the vac­uum was again inspected for assurance of flawless assembly.
Your vacuum is protectively packed to pre­vent damage in shipment. We recommend that upon delivery, unpack the vacuum and inspect it for any possible damage. Only a visual examination will reveal damage that may have occurred.
IT2--1567
If damage is discovered, immediately noti­fy the transportation company that deliv­ered your vacuum. As a shipper, we are unable to report claims for concealed damage. You must originate any claims within 5 days.
This manual is for your protection and information.
PLEASE READ CAREFULLY since failure to follow precautions could result in dis­comfort or injury.
READ ALL
INSTRUCTIONS
BEFORE
OPERATION
SAVE THESE INSTRUCTION
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IT-Vac Manual - PN 412600 Rev A - Printed in USA 03/22/05
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MPORTANT
I
WARNING:
AFETY
S INSTRUCTIONS
To reduce the risk of fire, Electric Shock or Injury:
DO NOT expose to rain - Store Indoors
When using this electric vacuum, basic precautions should
always be followed,
1. DO NOT leave the vacuum when plugged in. Unplug it from the outlet when not in use and before servicing.
2. This is NOT a toy. Close attention is necessary when used around or near children.
3. Use only as described in this safety manual. Use only manufacturer’s rec­ommended attachments and acces­sories.
4. DO NOT use this vacuum with dam­aged cord or plug. If the vacuum is not working as it should, because it has been dropped, damaged, left outdoors or dropped into water, contact an authorized service center or factory.
5. DO NOT pull the vacuum by the cord, use cord as a handle, close a door on the cord or pull cord around sharp edges and corners. DO NOT run the vacuum over the cord. Keep cord away from heated surfaces.
including the following:
10. Keep hair, loose clothing, fingers, and all parts of your body away from openings and moving parts.
11. DO NOT pick up anything that is smoking or burning such a cigarettes, matches, or hot ashes.
12. When used for dry pickup DO NOT use without dust bag or filters in place.
13. Use extra care when cleaning on stairs.
14. DO NOT use this vacuum to pick up flammable or combustible liquids such as gasoline or use in areas where they may be present.
15. DO NOT use where anesthetics and oxygen are used.
16. Replace damaged or worn parts immediately with genuine original equip­ment parts to maintain safety and to protect your limited warranty.
6. DO NOT unplug the vacuum by pulling on the cord. To unplug, grasp the plug, not the cord.
7. DO NOT handle the vacuum plug or vacuum with wet hands.
8. DO NOT put any objects into open­ings. DO NOT use with any openings blocked; keep free of dust, lint hair, and anything that may reduce air flow.
9. Tu rn OFF all controls before unplug­ging.
SAVE THESE INSTRUCTIONS
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17. DO NOT use an extension cord unless absolutely necessary. If an exten­sion cord is used, then wire size must be #14 gauge or larger and should not exceed 50 feet in length. Use only (3) conductor grounding extension cord to insure GROUNDING protection.
This vacuum must be connected to a properly grounded outlet only. See grounding instructions (Page 3)
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DANGER:
Improper use of the grounding plug can result in a
risk of electric shock.
GROUNDING
INSTRUCTIONS
Electrical equipment must be grounded. If it should mal-function or breakdown, grounding provides a path of least resist­ance for electrical current to reduce the risk of electric shock. This vacuum is equipped with a cord having an equip­ment-grounding conductor and grounding plug. The plug must be inserted into an appropriate outlet that is properly installed
This electric equipment is for use on a nominal 120 volt circuit, and has a grounded plug that looks like the plug illus­trated in (Fig A). A temporary adaptor that looks like the adaptor illustrated in (Fig B & C) may be used to connect this plug to a 2-pole receptacle as shown in (Fig B) if a properly grounded outlet is not available. The temporary adaptor should be used
and grounded in accordance with all local codes and ordinances.
If repair or replacement of the cord or plug is necessary, DO NOT connect the grounded wire to either flat blade termi­nal. The wire with insulation having an outer surface that is green with or without yellow stripes is the grounding wire.
GROUNDING
METHODS
only until a properly grounded outlet (Fig A) can be installed by a qualified electri­cian. The green color rigid ear, lug or the like extending from the adaptor must be connected to a permanent ground such as a properly grounded outlet box cover. Whenever the adaptor is used, it must be held in place by a metal screw (Fig 3).
WARNING:
Improper connection of the equipment-grounding conductor can result in a risk of electric shock. Check with a qualified electrician or service person if you are
in doubt as to whether the outlet is properly grounded.
DO NOT modify the plug provided with the equipment. If it will not fit the outlet,
have a proper outlet installed by a qualified electrician.
Note: In Canada, the use of a temporary adaptor is not permitted by the
Canadian Electrical Code.
Treat this vacuum as you would any other high grade precision made product. Dropping, unreasonable bumping across thresholds and other misuses may result in a damaged to the unit which will not be covered by warranty.
Read this manual completely before oper­ating the vacuum. It is important to follow instructions in this manual to prevent the possibility of injury or damage to the user and/or vacuum.
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CARE OF THIS
ACUUM
V
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RY & WET
D
PERATION
O
The IT-Vacs are equipped with by-pass motors, designed for dry or wet pickup. They are shipped assembled with the hose, wand and tools packed in the ship­ping carton.
Dry Operation
This vacuum is shipped with the dry filter in place and is set up for dry pickup.
Dry Setup After Wet Pickup
1. Remove the motor head and set aside.
2. Lift up on the front handle and tilt tank back and empty contents into a suitable drain.
3. Set dry filter assembly on tank, replace motor head and snap down clamps.
HOSE, WAND & TOOLS INSTALLATION
Setup for Wet Operation
When using this vacuum for wet pickup the dry filter must be removed. The float cage is attached to the bottom of motor head and remains in place for dry and wet operation.
1. Disengage holdown clamps remove motor head and set aside.
2. Remove dry filter, set aside.
3. Replace the motor head, and snap
down clamps.
1. Hose to Inlet:
Push the red button on the inlet to the left and insert hose. Release button and the hose is connected.
2. Wand Assembly
Push straight ends of wands together.
3. Hose to Wand:
Slide the free end of hose onto one end of the wand.
VACUUM MAINTENANCE
Dry Filter
In order to maintain maximum efficiency of this vacuum cleaner it is important to clean the cloth filter each time the tank is emptied.
To clean the cloth filter, shake off loose particles and brush exposed surface with a soft bristle brush.
Always exercise CAUTION when handling the motor head.
Dropping the motor head may cause damage to the internal components.
Wet Pickup
DO NOT store this vacuum with any liq­uids inside the vacuum. Before storing or converting over for dry pickup run emptied vacuum for approximately five minutes to eliminate moisture in the tank, hose and attachments
4. Wand to Tool:
Select the required tool for vacuuming and attach it to the free end of wand.
Empty liquids from Tank
1. Remove the motor head and dry filter .Set aside.
2. Lift up on the front handle and tilt the tank back to empty the contents.
Note: The tank can also be removed from the dolly by rotating the quick release system.
CAUTION:
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15 GALLON POLY TANK
________________________________
Ref Part Description Qty Part No No
________________________________
TANK & TROLLEY
REPLACEMENT
PARTS LIST
TANK TROLLEY
_________________________________
Ref Part Description Qty Part No No
_________________________________
1 Dolly Handle 1 417270 2 Spacer 2 417084 3 Spiral Spring 2 416983 4 Pivot Hinge 2 417009 5 Support Rod 1 417300 6 Clamp 2 417297 7 5 X 25 Phillips Hd Screw 4 416975 8 Axle Shaft 1 417262
9 Axle Retainer 2 417114 10 5 X 30 Phillips Hd Screw 8 416746 11 Plastic Washer 6 417203 12 5 X 35 Phillips Hd Screw 2 416762 13 M5 X 40 Screw 12 416754 14 Front Caster 2 417025 15 5 X 20 Phillips Hd Screw 8 416703 16 Bushing 2 417211 17 Wheel Spacer 2 417084 18 Rear Wheel 2 416673 19 Washer 2 417017 20 Cap Nut 2 417343 21 Dolly Base 1 417335
_________________________________
1 5 X 30 Phillips Hd Screw 4 416746 2 Poly Tank 1 417327 3 Inlet Gasket 1 417041 4 Inlet Gasket 1 417165 5 Hose Release Button 1 417076 6 Spring 1 417092 7 Tank Inlet 1 417033 8 Inlet Deflector 1 417068
9 Front Handle 1 417238 10 Plastic Washer 2 417203 11 5 X 25 Phillips Hd Screw 2 416975 12 Tank Trim 1 417319 13 Holdown Clamps 2 416967 14 Tank Hinge 1 416991 NS Disposable Filter Bags
(5/Pk) 1 432423
________________________________
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SINGLE MOTOR HEAD REPLACEMENT PARTS LIST
________________________________
Ref Part Description Qty Part No No
________________________________
1 Motor Head Handle 1 417246
2 Dome Cover 1 416053
3 5 X 20 Phillips Hd Screw 11 416703
4 5 X 30 Phillips Hd Screw 2 416746
5 Terminal Block 1 416665
6 Vacuum Cap 2 438723
7 Dome 1 416843
8 Anti-Splash Switch 1 416584
9 Motor Holdown 1 416851 10 Silencing Foam 3 416894 11 Plastic Ring 1 416568 12 Gasket 6 416525 13 11/2 HP,120 Volt Motor 1 416797 14 Washer 2 416711 15 M4 X 8 Screw 2 416770 16 Automatic Valve 2 416606 17 Motor Base Assembly 1 416657 18 5 X 14 Phillips Hd Screw 12 416681 19 Plastic Motor Spacer 2 438758 20 Deadening Triangle 21 Gasket 1 416576 22 Foam Filter 3 438731 23 27 Ft, 3/16 Power Cord 1 416827 24 5 X 35 Phillips Hd Screw 8 416762 25 Locknut 1 416541 27 Strain Relief 1 416533 28 Motor Cap 2 438766
________________________________
(Base) 3 416940
TOOL, HOSE AND WAND
1
5
3
4
2
6
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DUAL MOTOR HEAD
REPLACEMENT
PARTS LIST
___________________________________
Ref Part Description Qty Part No No
___________________________________
1 Motor Head Handle 1 417246 2 Dome Cover 1 416053 3 5 X 20 Phillips Hd Screw 11 416703 4 5 X 30 Phillips Hd Screw 2 416746 5 Terminal Block 1 416665 6 Dome 1 416843 7 Anti-splash Switch 2 416649 8 Gasket 1 416576
9 Motor Holdown 1 416851 10 Silencing Foam 3 416894 11 Plastic Ring 2 416568 12 Motor Gasket 4 416525 13 2 - 1 HP, 120 Volt Motor 2 416789 14 Washer 2 416711 15 M4 X 8 Screw 2 416770 16 Automatic Valve 2 416606 17 Motor Base Assembly 1 416657 18 Motor Cap 1 438766 19 Motor Spacer 1 438758 20 Deadening Triangle 3 416940 21 Vacuum Cap 1 438723 22 Foam Filter 3 438731 23 5 X 35 Phillips Hd Screw 8 416762 24 Cord Clamp 1 416541 25 4.3 X 22 Screw 2 416738 26 Strain Relief 1 416533 27 27 Ft, 3/16 Power Cord 1 416827 28 5 X 14 Ph Hd Screw 12 416681
___________________________________
_____________________________
Ref Part Description Qty Part No No
_____________________________
1 3 Piece Plastic Wand 1 456020 2 10 Ft Vinyl Hose 1 422576 3 Dusting Brush 1 432830 4 16" Squeegee Tool 1 435503 5 Crevice Tool 1 422533 6 16" Floor Tool 1 433187 N/S Reducer 1 433268
_____________________________
TOOL, HOSE AND
WAND PARTS LIST
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Page 8
DRY FILTER AND FLOAT CAGE REPLACEMENT
______________________________
Ref Part Description Qty Part No No
______________________________
PARTS LIST
ROUBLE
T SHOOTING GUIDE
1 Wire Mesh Filter 1 417254 2 Float 1 417106 3 Spacer 1 417351 4 5 X 25 Screw 4 417289 5 Float Cage 1 417122 6 Plastic Frame 1 417130 7 Filter Ring 1 416630 8 Cloth Filter Bag 1 417157
Optional Filter
9 Cartridge Filter 1 417173
10 Cartridge Filter Ring 1 417181
______________________________
PROBLEM: Lose of vacuum. POSSIBLE CAUSE: POSSIBLE SOLUTION:
1. Cloth filter clogged. 1. Clean cloth filter.
2. Clogged hose or wand. 2. Remove obstruction.
3. Tank rim damaged 3. Replace tank.
4. Loose or broken fan. 4. Contact manufacturer or service center.
5. Motor not working. 5. Contact manufacturer or service center.
6. Float not functioning. 6. Check to see if float moves freely.
7. Tank full. 7. Drain dirty water from tank.
PROBLEM: Motor or pump is not running. POSSIBLE CAUSE: POSSIBLE SOLUTION:
1. Broken switch. 1. Contact manufacturer or service center.
2. Power cord defective. 2. Contact manufacturer or service center.
3. Motor or pump defective. 3. Contact manufacturer or service center.
4. Blown fuse or tripped circuit 4. Replace fuse or reset circuit breaker.
breaker.
Address:
777 South Street
P.O. Box 2310
Newburgh, NY 12550-0606
TEL:
(800) 835-7812 (845) 565-8850
FAX: (800) 752-6883 (845) 565-9392
URL:
www.mastercraftusa.com
E-mail:
mail@mastercraftusa.com
IT-Vac Manual - PN 412600 Rev A - Printed in USA 03/22/05
PROBLEM: Dust blowing from vacuum when running. POSSIBLE CAUSE: POSSIBLE SOLUTION:
1. Cloth filter bag dirty. 1. Clean cloth filter bag.
2. Cloth filter bag is torn or missing. 2. Replace.
PROBLEM: Water blowing from vacuum when running. POSSIBLE CAUSE: POSSIBLE SOLUTION:
1. Tank is full of liquid. 1. Empty tank.
2. Sudsy or foamy liquid is being 2. Add defoamer to tank.
picked up.
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