MasterCraft 54-8235-6 Owner's Manual
PRODUCT SPECIFICATIONS
Batteries:
18 V
Ni-Cd (54-3102-2; sold separately)
Li-ion (54-3100-6; sold separately)
Variable speed:
0–2400 SPM (no load)
Blade stroke:
1" (2.5 cm)
Blade type:
Universal shank
Blade change system:
Tool free
Blade:
4" (10.2 cm)
Rotating blade head:
Locks at 0°, 90°, 180° and 270°
Front shoe:
Extendable and pivoting
Chargers:
1-hour, diagnostic (54-3103-0 or
54-3101-4; both sold separately)
Weight:
6 lb 11 oz (3.04 kg) without battery
NEED ASSISTANCE?
Call us on our toll-free Customer Support Line:
1-800-689-9928
Imported by Mastercraft Canada Toronto, Canada M4S 2B8
Battery not
included
18 V CORDLESS RECIPROCATING SAW
(Battery & Charger Not Included)
54-8235-6
Owner’s Manual
2
Product specifications ………….…………………………………………………….
1
Table of contents ……………………………………………………………………...
2
General safety warnings ……………………………………………………………..
3–4
Eye, ear & lung protection ……………………………………………………………
3–4
Electrical safety ……………………………………………………………………….
4
Power tool safety ……………………………………………………………………...
5–7
General safety rules …………………………………………………………………..
5
Work area ………………………………………………………………….…………..
5
Electrical safety ……………………………………………………………………….
5
Personal safety ………………………………………………………………………..
5–6
Use and care of power tools .………………………………………………………..
6
Service …………………………………………………………………………………
6–7
Specific safety rules …………………………………………………………………..
7–8
Battery and charger safety …………………………………………………………..
8
Symbols ………………………………………………………………………………..
9
Know your cordless reciprocating saw ……………………………………………..
10
Accessories and contents ……………………………………………………………
11–12
Available accessories ………………………………………………………………...
11
Contents ……………………………………………………………………………….
11–12
Assembly and operation ……………………………………………………………..
13–21
Installing a battery in the reciprocating saw ………………………………………..
13
Installing a blade ………………………………………………………………………
13–14
Removing a blade …………………………………………………………………….
14
Adjusting the pivoting shoe …………………………………………………………..
14–15
Variable speed control ……………………………………………………………….
15
Lock-off button ………………………………………………………………………...
15
Trigger switch ………………………………………………………………………….
15–16
Adjusting the rotating cutting head ………………………………………………….
16
Materials you can cut …………………………………………………………………
17
General cutting ………………………………………………………………………..
18–19
Plunge cutting …………………………………………………………………………
19–20
Metal cutting …………………………………………………………………………...
20–21
Maintenance …………………………………………………………………………..
22
Exploded view …………………………………………………………………………
23
Parts list ………………………………………………………………………………..
24–25
Warranty ……………………………………………………………………….………
26–27
TABLE OF CONTENTS
3
This instruction manual includes the following:
General Safety Rules
Specific Safety Rules and Symbols
Functional Description
Assembly
Operation
Maintenance
Accessories
!
ALWAYS WEAR EYE PROTECTION THAT CONFORMS WITH CSA
REQUIREMENTS or ANSI SAFETY STANDARD Z87.1
FLYING DEBRIS can cause permanent eye damage. Prescription
eyeglasses ARE NOT a replacement for proper eye protection.
WARNING: Non-compliant eyewear can cause serious injury if
broken during the operation of a power tool.
SAVE THESE INSTRUCTIONS FOR REFERENCE
WARNING: Use hearing protection, particularly during extended
periods of operation of the tool, or if the operation is noisy.
!
GENERAL SAFETY WARNINGS
CAUTION: Before using this tool or any of its accessories, read this
manual and follow all Safety Rules and Operating Instructions.
!
EYE, EAR & LUNG PROTECTION
4
WARNING: To avoid electrical hazards, fire hazards or damage to the
tool, use proper circuit protection.
This tool is wired at the factory for 110–120 V operation. It must be
connected to a 110–120 V, 15 A circuit that is protected by a time-delayed
fuse or circuit breaker. To avoid shock or fire, replace power cord
immediately if it is worn, cut or damaged in any way.
GENERAL SAFETY WARNINGS
WEAR A DUST MASK THAT IS DESIGNED TO BE USED WHEN
OPERATING A POWER TOOL IN A DUSTY ENVIRONMENT.
WARNING: Dust that is created by power sanding, sawing, grinding,
drilling, and other construction activities may contain chemicals that are
known to cause cancer, birth defects, or other genetic abnormalities. These
chemicals include:
Lead from lead-based paints
Crystalline silica from bricks, cement, and other masonry products
Arsenic and chromium from chemically treated lumber
The level of risk from exposure to these chemicals varies, according to how
often this type of work is performed. In order to reduce exposure to these
chemicals, work in a well-ventilated area, and use approved safety
equipment, such as a dust mask that is specifically designed to filter out
microscopic particles.
!
ELECTRICAL SAFETY
5
!
POWER TOOL SAFETY
GENERAL SAFETY RULES
WARNING: Read and understand
all instructions. Failure to follow all
instructions listed below may result in
electric shock, fire and/or serious personal
injury.
WORK AREA
Keep your work area clean and well lit.
Cluttered benches and dark areas invite
accidents.
Do not operate power tools in potentially
explosive environments, such as in the
presence of flammable liquids, gas or dust.
Power tools create sparks that may ignite
dust or fumes.
Keep bystanders, children and visitors
away while operating the tool. Distractions
can cause the operator to lose control.
ELECTRICAL SAFETY
Double insulated tools are equipped with a
polarized plug (one blade is wider than the
other). This plug will only fit into a
polarized plug one way.
If the plug does not fit into the outlet
properly, reverse the plug. If it still does not
fit, contact a qualified electrician to install a
polarized outlet. Do not alter the plug in
any way. Double insulation eliminates the
need for the three-pronged grounded
power cord and grounded power supply
system.
Avoid contact between the operator's body
and grounded surfaces such as pipes,
radiators, ranges, and refrigerators. There
is an increased risk of electric shock if the
operator's body is grounded.
Do not expose power tools to rain or wet
conditions. Water entering the power tool
will increase the risk of electric shock.
Do not abuse the cord. Do not use the
power cord to carry the tool or to pull the
plug out of the outlet. Keep the power cord
away from heat, oil, sharp edges, and
moving parts. Replace a damaged power
cord immediately. A damaged power cord
increases the risk of electric shock.
When operating a power tool outdoors,
use an outdoor-rated extension cord type
“W-A” or “W”. These cords are rated for
outdoor use and they reduce the risk of
electric shock.
PERSONAL SAFETY
Stay alert, be aware of the surroundings,
and use common sense when operating a
power tool. Do not use a power tool while
tired or under the influence of drugs,
alcohol, or medication. A moment of
inattention while operating a power tool
may result in serious personal injury.
Dress properly. Do not wear loose clothing
or jewellery.
Contain long hair. Keep hair, clothing, and
gloves away from moving parts. Loose
clothing, jewellery, or long hair can get
caught in moving parts.
6
POWER TOOL SAFETY
PERSONAL SAFETY – cont’d
Avoid accidental start-ups. Verify that the
switch is in the OFF position before
plugging in the tool. Carrying a power tool
with a finger on the switch or plugging in a
tool that has the switch in the ON position
invites accidents.
Remove adjusting keys and wrenches
before turning the tool ON. A wrench or
key that is left attached to a rotating part of
the tool may result in personal injury.
Do not overreach. Keep proper footing and
balance at all times. Proper footing and
balance allows the operator to maintain
better control of the tool in unexpected
situations.
Use safety equipment. Always wear eye
protection.
Use a dust mask, non-skid safety shoes, a
hardhat, or hearing protection when
appropriate.
USE AND CARE OF POWER TOOLS
Use clamps or another practical means to
secure and support the workpiece to a
stable platform. Holding the work in a hand
or against the body is not stable, and may
lead to loss of control.
Do not force the tool. Use the correct tool
for the application. The correct tool will do
the job better and safer when used at the
rate that it was designed to work at.
Do not use a power tool if it cannot be
turned ON or OFF using the power switch.
A tool that cannot be controlled using the
switch is dangerous, and must be repaired.
Disconnect the plug from the outlet before
making any adjustments, changing
accessories, or storing the tool. Such
preventive safety measures reduce the risk
of accidental start-ups.
When power tools are not in use, store
them out of the reach of children or
untrained persons. Tools are dangerous in
the hands of untrained users.
Maintain tools with care. Keep cutting tools
sharp and clean. Properly maintained
cutting tools with sharp cutting edges are
less likely to bind, and are easier to
control.
Inspect the tool for misalignment or binding
of moving parts, broken parts, and any
other condition that may affect the
operation of the tool. If it is damaged, have
the tool serviced before using it. Many
accidents are caused by poorly maintained
tools.
Use only accessories that are
recommended by the manufacturer for this
model. Accessories that are suitable for
one tool may become hazardous when
used with another tool.
SERVICE
Tool servicing must be performed by
qualified personnel. Service or
maintenance performed by non-qualified
personnel could result in a risk of injury.
7
SPECIFIC SAFETY
RULES
!
!
!
POWER TOOL SAFETY
SERVICE – cont’d
When servicing a tool, use only identical
replacement parts. Follow the instructions
in the Maintenance section of this Manual.
The use of unauthorized parts or failure to
follow the instructions in the Maintenance
section of this Manual may create a risk of
electric shock or injury.
WARNING: Know your cordless
reciprocating saw. Do not plug in the
charger or install the battery in the tool
until you have read and understand this
Instruction Manual. Learn the tool’s
applications and limitations, as well as
the specific potential hazards related to
this tool. Following this rule will reduce the
risk of electric shock, fire, or serious injury.
Always wear eye protection. Any power
tool can throw foreign objects
into your eyes and cause
permanent eye damage.
ALWAYS wear safety goggles
(not glasses) that comply with ANSI safety
standard Z87.1. Everyday glasses have
only impact resistant lenses. They ARE
NOT safety glasses.
WARNING: Glasses or goggles
not in compliance with ANSI Z87.1
could cause serious injury when they
break.
Hold the tool by insulated gripping
surfaces when performing an operation
where the saw blade may contact hidden
wiring or its own cord. Contact with a “live”
wire will make exposed metal parts of the
tool “live” and shock the operator.
Always hold the tool with two hands.
Attempting to control the tool with only one
hand is dangerous. It could result in loss of
control and serious injury.
Always make sure the work surface is free
of nails and other foreign objects. Cutting
into a nail can cause the blade and the tool
to jump and damage the blade.
Never hold the workpiece in one hand and
the tool in the other hand when sawing.
Never place your hands near or below the
cutting surface. Clamping the material and
guiding the tool with both hands is much
safer.
Never lay the workpiece on hard surfaces
like concrete, stone, etc. The protruding
blade may cause the tool to jump.
Always wear safety goggles, hearing
protection and a dust mask. Use only in
well-ventilated areas. Using personal
safety devices and working in a safe
environment reduces the risk of injury.
DANGER: Always remove the
battery when changing the blade.
8
BATTERY AND
CHARGER SAFETY
! ! !
SPECIFIC SAFETY RULES
Use only 4" (10.2 cm) universal
reciprocating saw blades. Never use a
broken blade, as it will not be securely held
in the tool.
After changing a blade, make sure the
blade is securely held in the blade holder.
Loose blades will be violently thrown.
After adjusting the pivoting shoe, make
sure the adjusting screw is fully tightened.
An improperly tightened pivoting shoe may
work loose and cause the blade to break.
Never touch the blade during or
immediately after use. After use, the blade
is too hot to be touched by bare hands.
Never use dull or damaged blades. Sharp
blades must be handled with care.
Damaged blades can snap during use.
Dull blades require more force to cut the
workpiece, possibly causing the blade to
break.
Battery packs and chargers must be
purchased separately.
This reciprocating saw has been designed
to be powered by one of the following
battery packs:
● 18 V Nickel-Cadmium #54-3102-2
● 18 V Lithium-ion #54-3100-6
WARNING: Only use the battery
packs listed above to power this tool.
Using any other battery pack could
cause serious injury or damage the
tool.
Both battery packs can be charged using
one of the following chargers:
● 14.4 V / 18 V LED Diagnostic Battery
Charger #54-3103-0
● 14.4 V / 18 V LCD Diagnostic Battery
Charger with LCD Status Display
#54-3101-4
WARNING: Only use the battery
chargers listed above to charge the
battery packs listed above. Charging
any other batteries may damage the
charger and possibly cause serious
injury.
WARNING: Follow all safety rules
and warnings included with the battery
pack and charger purchased for use
with this tool. Failure to follow those
safety rules and warnings may result in
serious injury or damage to the charger
and battery pack.
Never dispose of defective batteries with
your household waste. Always recycle
defective batteries in accordance with your
local municipal policies.
9
V
Volts
A
Amperes
Hz
Hertz
W
Watts
kW
Kilowatts
Microfarads
L
Litres
kg
Kilograms
H
Hours
N/cm2
Newtons per square
centimetre
Pa
Pascals
Min
Minutes
S
Seconds
Alternating current
Three-phase alternating
current
Three-phase alternating
current with neutral
Direct current
No load speed
Alternating or direct
current
Class II construction
Splash-proof
construction
Watertight construction
Protective grounding at
grounding terminal,
Class I tools
Revolutions or
reciprocations per
minute
Diameter
Off position
Arrow
Warning symbol
SYMBOLS
WARNING: Some of the following symbols may appear on the cordless
reciprocating saw. Study these symbols and learn their meaning. Proper
interpretation of these symbols will allow for more efficient and safer
!
This symbol designates that this tool is
listed with Canadian requirements by ETL
Testing Laboratories, Inc.
Conforms to UL STD. 73
Certified to CAN/CSA STD. C22.2 No. 12
3042597
HOMOLOGUÉ
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