MasterCraft 54-8110-2 Owner's Manual

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Page 1

18 V CORDLESS ORBITAL JIGSAW

(Battery & Charger Not Included)

54-8110-2

Owner’s Manual

PRODUCT SPECIFICATIONS

Battery:

18 V Ni-Cd (54-3102-2; sold separately) Li-ion (54-3100-6; sold separately)

Variable speed:

800–2800 SPM (no load)

Blade change system:

Tool free

Stroke length:

11/16" (18 mm)

Cutting capacity @ 90°:

Wood: 2 1/2" (63.5 mm) Aluminum: 3/8" (9.5 mm) Steel: 5/32" (4 mm)

Blade types:

U- and T- shank

Base plate tilt:

45°

Pendulum positions:

4 (including neutral)

Worklights:

Single LED

Chargers:

1-hour, diagnostic (54-3103-0 or 54-3101-4; both sold separately)

Weight:

3 lb 15 oz (1.8 kg) without battery

NEED ASSISTANCE?

Call us on our toll-free Customer Support Line:

1-800-689-9928

Imported by Mastercraft Canada Toronto, Canada M4S 2B8

Battery not

included

Page 2

Product specifications ………….…………………………………………………….

Table of contents ……………………………………………………………………...

General safety warnings ……………………………………………………………..

3–4

Eye, ear & lung protection ……………………………………………………………

3–4

Electrical safety ……………………………………………………………………….

Power tool safety ……………………………………………………………………...

5–7

General safety rules …………………………………………………………………..

Work area ………………………………………………………………….…………..

Electrical safety ……………………………………………………………………….

Personal safety ………………………………………………………………………..

5–6

Use and care of power tools .………………………………………………………..

Service …………………………………………………………………………………

6–7

Specific safety rules …………………………………………………………………..

7–8

Battery and charger safety …………………………………………………………..

Symbols ………………………………………………………………………………..

Know your cordless jigsaw …………………………………………………………..

Accessories and contents ……………………………………………………………

11–12

Available accessories ………………………………………………………………...

Contents ……………………………………………………………………………….

11–12

Assembly and operation ……………………………………………………………..

13–21

Installing a battery in the jigsaw ……………………………………………………..

Installing a blade ………………………………………………………………………

13–14

Removing a blade …………………………………………………………………….

Hex key storage ……………………………………………………………………….

Setting the bevel cutting angle ………………………………………………………

14–15

Setting the orbital cutting angle ……………………………………………………..

LED worklight ………………………………………………………………………….

Blade storage ………………………………………………………………………….

Variable speed control ………………………………………………………..

Lock-off button ………………………………………………………………………...

Trigger switch ………………………………………………………………………….

16–17

Materials you can cut …………………………………………………………………

General cutting ………………………………………………………………………..

18–19

Bevel cutting …………………………………………………………………………..

19–20

Plunge cutting …………………………………………………………………………

20–21

Metal cutting …………………………………………………………………………...

Maintenance …………………………………………………………………………..

Exploded view …………………………………………………………………………

Parts list ………………………………………………………………………………..

24–25

Warranty ……………………………………………………………………….………

26–27

TABLE OF CONTENTS

Page 3

EYE, EAR & LUNG PROTECTION

This instruction manual includes the following:

 General Safety Rules  Specific Safety Rules and Symbols  Functional Description  Assembly  Operation  Maintenance  Accessories

ALWAYS WEAR EYE PROTECTION THAT CONFORMS WITH CSA REQUIREMENTS or ANSI SAFETY STANDARD Z87.1

FLYING DEBRIS can cause permanent eye damage. Prescription eyeglasses ARE NOT a replacement for proper eye protection.

WARNING: Non-compliant eyewear can cause serious injury if

broken during the operation of a power tool.

SAVE THESE INSTRUCTIONS FOR REFERENCE

WARNING: Use hearing protection, particularly during extended periods of operation of the tool, or if the operation is noisy.

GENERAL SAFETY WARNINGS

CAUTION: Before using this tool or any of its accessories, read this

manual and follow all Safety Rules and Operating Instructions.

Page 4

ELECTRICAL SAFETY

WARNING: To avoid electrical hazards, fire hazards or damage to the

tool, use proper circuit protection.

This tool is wired at the factory for 110–120 V operation. It must be connected to a 110–120 V, 15 A circuit that is protected by a time-delayed fuse or circuit breaker. To avoid shock or fire, replace power cord immediately if it is worn, cut or damaged in any way.

GENERAL SAFETY WARNINGS

WEAR A DUST MASK THAT IS DESIGNED TO BE USED WHEN OPERATING A POWER TOOL IN A DUSTY ENVIRONMENT.

WARNING: Dust that is created by power sanding, sawing, grinding,

drilling, and other construction activities may contain chemicals that are known to cause cancer, birth defects, or other genetic abnormalities. These chemicals include:

Lead from lead-based paints Crystalline silica from bricks, cement, and other masonry products Arsenic and chromium from chemically treated lumber

The level of risk from exposure to these chemicals varies, according to how often this type of work is performed. In order to reduce exposure to these chemicals, work in a well-ventilated area, and use approved safety equipment, such as a dust mask that is specifically designed to filter out microscopic particles.

Page 5

GENERAL SAFETY RULES

WARNING: Read and understand

all instructions. Failure to follow all instructions listed below may result in electric shock, fire and/or serious personal injury.

WORK AREA

Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents.

Do not operate power tools in potentially explosive environments, such as in the presence of flammable liquids, gas or dust. Power tools create sparks that may ignite dust or fumes.

Keep bystanders, children and visitors away while operating the tool. Distractions can cause the operator to lose control.

ELECTRICAL SAFETY

Double insulated tools are equipped with a polarized plug (one blade is wider than the other). This plug will only fit into a polarized plug one way.

If the plug does not fit into the outlet properly, reverse the plug. If it still does not fit, contact a qualified electrician to install a polarized outlet. Do not alter the plug in any way. Double insulation eliminates the need for the three-pronged grounded power cord and grounded power supply system.

Avoid contact between the operator's body and grounded surfaces such as pipes, radiators, ranges, and refrigerators. There is an increased risk of electric shock if the operator's body is grounded.

Do not expose power tools to rain or wet conditions. Water entering the power tool will increase the risk of electric shock.

Do not abuse the cord. Do not use the power cord to carry the tool or to pull the plug out of the outlet. Keep the power cord away from heat, oil, sharp edges, and moving parts. Replace a damaged power cord immediately. A damaged power cord increases the risk of electric shock.

When operating a power tool outdoors, use an outdoor-rated extension cord type “W-A” or “W”. These cords are rated for outdoor use and they reduce the risk of electric shock.

PERSONAL SAFETY

Stay alert, be aware of the surroundings, and use common sense when operating a power tool. Do not use a power tool while tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating a power tool may result in serious personal injury.

Dress properly. Do not wear loose clothing or jewellery.

Contain long hair. Keep hair, clothing, and gloves away from moving parts. Loose clothing, jewellery, or long hair can get caught in moving parts.

POWER TOOL SAFETY

Page 6

PERSONAL SAFETY – cont’d

Avoid accidental start-ups. Verify that the switch is in the OFF position before plugging in the tool. Carrying a power tool with a finger on the switch or plugging in a tool that has the switch in the ON position invites accidents.

Remove adjusting keys and wrenches before turning the tool ON. A wrench or key that is left attached to a rotating part of the tool may result in personal injury.

Do not overreach. Keep proper footing and balance at all times. Proper footing and balance allows the operator to maintain better control of the tool in unexpected situations.

Use safety equipment. Always wear eye protection.

Use a dust mask, non-skid safety shoes, a hardhat, or hearing protection when appropriate.

USE AND CARE OF POWER TOOLS Use clamps or another practical means to

secure and support the workpiece to a stable platform. Holding the work in a hand or against the body is not stable, and may lead to loss of control.

Do not force the tool. Use the correct tool for the application. The correct tool will do the job better and safer when used at the rate that it was designed to work at.

Do not use a power tool if it cannot be turned ON or OFF using the power switch. A tool that cannot be controlled using the switch is dangerous, and must be repaired.

Disconnect the plug from the outlet before making any adjustments, changing accessories, or storing the tool. Such preventive safety measures reduce the risk of accidental start-ups.

When power tools are not in use, store them out of the reach of children or untrained persons. Tools are dangerous in the hands of untrained users.

Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind, and are easier to control.

Inspect the tool for misalignment or binding of moving parts, broken parts, and any other condition that may affect the operation of the tool. If it is damaged, have the tool serviced before using it. Many accidents are caused by poorly maintained tools.

Use only accessories that are recommended by the manufacturer for this model. Accessories that are suitable for one tool may become hazardous when used with another tool.

SERVICE Tool servicing must be performed by

qualified personnel. Service or maintenance performed by non-qualified personnel could result in a risk of injury.

POWER TOOL SAFETY

Page 7

SERVICE – cont’d

When servicing a tool, use only identical replacement parts. Follow the instructions in the Maintenance section of this Manual. The use of unauthorized parts or failure to follow the instructions in the Maintenance section of this Manual may create a risk of electric shock or injury.

WARNING: Know your cordless jigsaw. Do not plug in the charger or install the battery in the tool until you have read and understand this

Instruction Manual. Learn the tool’s

applications and limitations, as well as the specific potential hazards related to this tool. Following this rule will reduce the

risk of electric shock, fire, or serious injury. Always wear eye protection. Any power

tool can throw foreign objects into your eyes and cause permanent eye damage.

ALWAYS wear safety goggles (not glasses) that comply with ANSI safety standard Z87.1. Everyday glasses have only impact resistant lenses. They ARE NOT safety glasses.

WARNING: Glasses or goggles not in compliance with ANSI Z87.1 could cause serious injury when they break.

Always wear safety goggles, hearing protection and a dust mask. Use only in well-ventilated areas. Using personal safety devices and working in a safe environment reduces the risk of injury.

Hold the tool by insulated gripping surfaces when performing an operation where the saw blade may contact hidden

wiring or its own cord. Contact with a “live”

wire will make exposed metal parts of the tool “live” and shock the operator.

Always make sure the work surface is free of nails and other foreign objects. Cutting into a nail can cause the blade and the tool to jump and damage the blade.

Never hold the workpiece in one hand and the tool in the other hand when sawing.

Never place your hands near or below the cutting surface. Clamping the material and guiding the tool with both hands is much safer.

Never lay the workpiece on hard surfaces like concrete, stone, etc. The protruding blade may cause the tool to jump.

DANGER: Always remove the battery when changing the blade and when making adjustments.

Use only U- or T- shank blades that are designed specifically for jigsaw use. Never use a broken blade, as it will not be securely held in the tool.

SPECIFIC SAFETY

RULES

! ! !

POWER TOOL SAFETY

Page 8

After changing a blade, make sure the blade is securely held in the blade holder. Loose blades will be violently thrown.

Never touch the blade during or immediately after use. After use, the blade is too hot to be touched by bare hands.

Never use dull or damaged blades. Sharp blades must be handled with care. Damaged blades can snap during use. Dull blades require more force to cut the workpiece, possibly causing the blade to break.

Always use the straight reciprocating action when cutting metal. Blades will last longer and will be less likely to break.

Battery packs and chargers must be purchased separately.

This jigsaw has been designed to be powered by one of the following battery packs:

● 18 V Nickel-Cadmium #54-3102-2

● 18 V Lithium-ion #54-3100-6

WARNING: Only use the battery packs listed above to power this tool. Using any other battery pack could cause serious injury or damage the tool.

Both battery packs can be charged using one of the following chargers:

● 14.4 V / 18 V LED Diagnostic Battery Charger #54-3103-0

● 14.4 V / 18 V LCD Diagnostic Battery Charger with LCD Status Display #54-3101-4

WARNING: Only use the battery

chargers listed above. Charging any other batteries may damage the charger and possibly cause serious injury.

WARNING: Follow all safety rules and warnings included with the battery pack and charger purchased for use with this tool. Failure to follow those safety rules and warnings may result in serious injury or damage to the charger and battery pack.

Never dispose of defective batteries with your household waste. Always recycle defective batteries in accordance with your local municipal policies.

BATTERY AND

CHARGER SAFETY

SPECIFIC SAFETY RULES

Page 9

Volts

Amperes

Hertz

Watts

Kilowatts

Microfarads

Litres

Kilograms

Hours

N/cm2

Newtons per square centimetre

Pascals

Min

Minutes

Seconds

Alternating current

Three-phase alternating current

Three-phase alternating current with neutral

Direct current

No load speed

Alternating or direct current

Class II construction

Splash-proof construction

Watertight construction

Protective grounding at grounding terminal, Class I tools

Revolutions or reciprocations per minute

Diameter

Off position

Arrow

Warning symbol

SYMBOLS

WARNING: Some of the following symbols may appear on the cordless

jigsaw. Study these symbols and learn their meaning. Proper interpretation of these symbols will allow for more efficient and safer operation of this tool.

This symbol designates that this tool is listed with Canadian requirements by ETL Testing Laboratories, Inc.

Conforms to UL STD. 73 Certified to CAN/CSA STD. C22.2 No. 12

3042597

HOMOLOGUÉ

Page 10

KNOW YOUR CORDLESS JIGSAW

Battery release

button

Trigger

switch

Lock-off

button

Blade holder

LED worklight

switch

Blade guide

roller

Chip guard

Tilting sole

plate

Motor vents

Hex key holder

(inside battery

cavity)

Cutting action

lever

Bevel angle

scale

Blade storage

cover

Speed control

wheel

Battery not

included

Page 11

AVAILABLE ACCESSORIES

WARNING: Use only saw blades

that are recommended for this cordless jigsaw. Follow the instructions that accompany the saw blades. The use of improper saw blades may result in injury to the operator or damage to the jigsaw.

Before using any accessory, carefully read

the instructions or the owner’s manual for

the accessory.  U- or T-shank jigsaw blades WARNING: If any part is missing or

damaged, do not install a battery in the tool until the missing or damaged part is replaced.

CONTENTS Carefully unpack the cordless jigsaw.

Compare the contents against the “JIGSAW COMPONENTS” chart below. NOTE: See illustration of the cordless jigsaw and components on Page 12.

Battery packs and chargers must be purchased separately.

● This jigsaw has been designed to be powered by one of the following battery packs:

● 18 V Nickel-Cadmium #54-3102-2

● 18 V Lithium-ion #54-3100-6

WARNING: Only use the battery packs listed above to power this tool. Using any other battery pack could cause serious injury or damage the tool.

Both battery packs can be charged using one of the following chargers:

● 14.4 V / 18 V LED Diagnostic Battery Charger #54-3103-0

● 14.4 V / 18 V LCD Diagnostic Battery Charger with LCD Status Display #54-3101-4

WARNING: Only use the battery chargers listed above. Charging any other batteries may damage the charger and possibly cause serious injury.

ACCESSORIES AND CONTENTS

JIGSAW COMPONENTS

KEY

DESCRIPTION

QTY

Jigsaw assembly

1/8" (3 mm) hex key

General purpose blade

Owner’s Manual

! ! !

Page 12

CONTENTS

Page 13

INSTALLING A BATTERY IN THE JIGSAW

1. Remove the discharged battery (1) from the tool by pressing on one the battery release buttons (2) on the sides of the handle (Fig. 1).

NOTE: There is one battery release button on each side of the handle. It is only necessary to press one of the buttons to release the battery.

2. Pull the battery out of the tool handle (3).

3. Slide the fully charged battery into the

matching cavity in the tool handle where the discharged battery has been removed.

NOTE: Make sure the battery is fully engaged with the mounting slots in the tool handle. The battery release buttons will

“click” into place when the battery is fully

installed.

WARNING: Do not immerse the

battery pack in water. Sudden cooling could cause the hot battery to explode or leak.

INSTALLING A BLADE

WARNING: Always remove the

battery before installing or removing a blade or adjusting the jigsaw in any way.

1. To install a blade in the jigsaw, remove the chip guard by carefully pulling outward on the chip guard mounting points (1) on each side of the jigsaw (Fig. 2).

ASSEMBLY AND OPERATING

Fig. 1

Fig. 2

Page 14

INSTALLING A BLADE – cont’d

2. Push upward on the blade locking lever (2) (Fig. 3).

3. Insert the appropriate blade (3) into the blade slot (4) as far as it will go.

NOTE: Make sure the rear edge of the blade is nested in the blade guide roller (5).

4. Release the blade-locking lever.

NOTE: The blade will automatically be locked into the blade holder. Pull outward on the blade to ensure it is properly locked into the blade holder.

REMOVING A BLADE

To remove a blade, simply push upward on the blade locking lever and remove the blade from the blade holder.

HEX KEY STORAGE The 1/8” (3 mm) hex key (1) for adjusting

the bevel cutting angle is stored in the lower part of the battery cavity (2) (Fig. 4).

SETTING THE BEVEL CUTTING ANGLE

Bevel cutting angles may be adjusted from 0° to 45° either left or right. To adjust the bevel angle:

1. Loosen both base pivot screws (1) until the base (2) can be rotated (Fig. 5).

NOTE: Use 1/8" (3 mm) hex key supplied.

ASSEMBLY AND OPERATING

Fig. 3

Fig. 5

Fig. 4

Page 15

SETTING THE BEVEL CUTTING ANGLE – cont’d

2. Bevel angles (3) are marked on a scale located on the rear of the base (Fig. 6).

3. Align the bevel angle index mark (4) with the desired bevel angle on the rear of the base.

NOTE: Use a protractor to check the bevel angle between the blade and the base.

4. Once desired bevel angle is obtained, lock the base by tightening base pivot screws.

5. Make a test cut in a scrap piece of material and measure the bevel angle. Adjust bevel angle if necessary.

SETTING THE ORBITAL CUTTING ANGLE

The variable orbital cutting action allows you to select one of four different blade angles.

To set the orbital cutting angle, move the orbital cutting button forward or backward to the desired setting number (1) (Fig. 7).

NOTE: The orbital setting button will “click” at each of the four positions. Slide the orbital button slightly forward or backward until it locks into place.

Fig. 6

ASSEMBLY AND OPERATING

Position

Angle

Material

Neutral

Metal

Small

Hard wood

Medium

Medium hard wood

Full

Soft wood

Fig. 7

Page 16

LED WORKLIGHT

The LED worklight (1) is located in the front of the saw housing (Fig. 8).

To turn the worklight ON, press the worklight switch (2) once. To turn the worklight OFF, press the worklight switch a second time.

BLADE STORAGE

To access the blade storage, pull the blade storage cover (1) back from the sole plate (Fig. 9).

VARIABLE SPEED CONTROL

Set the jigsaw speed by rotating the variable speed control wheel (1) to the appropriate speed (Fig. 10). Position the

speed control dial at “1” for the slowest speed, “3” for medium speed and at “6” for

the highest speed.

LOCK-OFF BUTTON

The lock-off button (1) is a safety device designed to reduce the possibility of a user accidentally starting the jigsaw (Fig. 11). This button must be pressed before the trigger switch (2) can be squeezed. NOTE: The lock-off button can be pressed from either the left or right side of the handle.

TRIGGER SWITCH

The trigger switch turns the jigsaw ON and OFF.

ASSEMBLY AND OPERATING

Fig. 9

Fig. 8

Fig. 10

Page 17

TRIGGER SWITCH – cont’d

1. To turn the jigsaw ON, press the lockoff button (1) with your thumb.

2. While holding the lock-off button in the pressed position, squeeze the trigger switch (2) to start the jigsaw.

3. Once the jigsaw starts, release the lock-off button. The jigsaw will remain running until the trigger switch is released.

4. To turn the jigsaw OFF, release the trigger switch.

NOTE: To re-start the jigsaw, the lock-off button must be pressed again before the trigger switch is pressed.

MATERIALS YOU CAN CUT

This jigsaw is a versatile tool that allows you to cut many different types of materials. Some of these materials include:

● Wood products such as lumber, hardwood, plywood, composite board, and panelling

● Drywall

● Fibre board and plastic

● Metals such as pipe, steel rods, sheet

steel, aluminum, brass, and copper.

NOTE: There are many different types of blades available. Generally, there are metal cutting blades (fine teeth) and wood cutting blades (coarse teeth). Use the correct blade for your application. The packaging on the blade will indicate the type of materials each blade is designed to cut.

ASSEMBLY AND OPERATING

Fig. 11

Page 18

GENERAL CUTTING

1. Clearly mark the workpiece to locate the position of the cut.

2. Hold smaller workpieces with a vise. Clamp larger workpieces to a workbench or table.

DANGER: Any workpiece that is

not adequately clamped in place may come loose and cause serious injury. Never hold the workpiece with your hand.

For safety reasons, the operator must read the sections of this

Owner’s Manual entitled “GENERAL SAFETY WARNINGS”, “POWER TOOL SAFETY”, “SPECIFIC SAFETY RULES”, “BATTERY AND CHARGER SAFETY” and “SYMBOLS” before

using this cordless jigsaw. Verify the following every time the

cordless jigsaw is used:

1. The blade is sharp and in good condition.

2. The blade is firmly clamped into the blade holder.

3. The workpiece is properly secured.

4. Safety glasses and hearing protection are being worn.

Failure to observe these safety rules will significantly increase the risk of injury.

WARNING

ASSEMBLY AND OPERATING

Page 19

GENERAL CUTTING – cont’d

WARNING: Keep hands and

fingers away from between the motor housing and blade holder. Do not reach underneath workpiece while jigsaw is running.

3. Rest the front of the jigsaw base on the workpiece and align cutting edge of the blade with the cutting line on your workpiece (Fig. 12). Make sure the power cord is out of your way and not in the path the blade will follow.

4. While firmly gripping the jigsaw, and with the blade NOT in contact with the surface to be cut, start the jigsaw by pressing the lock-off button and squeezing the trigger switch.

5. Once the jigsaw has reached the desired speed, gradually bring the moving blade into contact with the workpiece at the appropriate location.

NOTE: Apply enough downward pressure to keep the jigsaw steady and only enough forward pressure to keep the blade cutting freely.

CAUTION: Do not force the

jigsaw. Use only enough force to keep the blade cutting. Excessive pressure on the blade will cause it to bend and twist, which may result in breaking the blade.

BEVEL CUTTING

Bevel cutting angles may be adjusted from 0° to 45° either left or right. To adjust the bevel angle, refer to Fig. 5.

Fig. 12

ASSEMBLY AND OPERATING

Page 20

BEVEL CUTTING - cont’d

Once the cutting angle has been verified, proceed with the cutting activity as outlined in “GENERAL CUTTING” above.

PLUNGE CUTTING

WARNING: To avoid loss of

control, broken blades or damage to the workpiece, always use extreme caution when making plunge cuts. It is not recommended to plunge cut any material other than wood. Wherever possible, drill a pilot hole 3/8" (9.5 mm) or larger in the area to be cut out and start cutting with the blade in the pilot hole. This will avoid the need to plunge cut.

NOTE: Use only blades with 7 teeth per inch for plunge cutting.

1. To plunge cut an inside hole, clearly mark the cutting line on the workpiece.

2. Set the bevel angle at 0°, and then lock the base plate.

3. Tilt the jigsaw forward so it rests on the front edge of the base plate and in a position where the blade will NOT touch the workpiece when the switch is turned ON (Fig. 13).

NOTE: Make sure the saw blade is inside the area to be cut.

4. Start the jigsaw and slowly lower the blade onto the workpiece while making sure the front of the saw base remains in contact with the workpiece. Allow the blade to slowly cut through the wood.

ASSEMBLY AND OPERATING

Fig. 13

Page 21

PLUNGE CUTTING – cont’d

5. Continue lowering the blade into the workpiece until the jigsaw base rests flat on the workpiece. Continue sawing toward the cutting line and complete the cut as required.

METAL CUTTING

Many types of metal can be cut with your jigsaw. When cutting any kind of material, be careful not to twist or bend the blades. Do not force the blade. If the blade chatters or vibrates excessively, use a finer toothed blade. If the blade heats excessively, reduce the speed of cutting. If the blade teeth become clogged when cutting soft metals, such as aluminum, use a coarser blade with fewer teeth per inch. Use kerosene when cutting soft metals and oil when cutting steel to keep the blade cool and to extend the blade life. Clamp all work firmly and jigsaw as close as possible to the clamping point to eliminate any vibration of the work being cut.

When cutting conduit, pipe or angle iron, clamp work in a vise if possible and saw close to the vise. To cut thin sheet

materials, “sandwich” the material between

hardboard or plywood and clamp the layers to eliminate material vibration and tearing. By doing this, the material will be cut smoothly. Lay out your pattern or cutting lines on top of the “sandwich”.

ASSEMBLY AND OPERATING

Page 22

GENERAL

WARNING: When servicing this

tool, use only identical replacement parts. The use of any other part may create a hazard or cause product damage.

DO NOT use solvents when cleaning plastic parts. Plastics are susceptible to damage from various types of commercial solvents and may be damaged by their use. Use a clean cloth to remove dirt, dust, oil, grease etc.

WARNING: Do not allow brake

fluids, gasoline, petroleum-based products, penetrating oils, etc. to come into contact with plastic parts. They contain chemicals that can damage, weaken or destroy plastic.

DO NOT abuse power tools. Abusive practices can damage the tool and the workpiece.

WARNING: DO NOT attempt to

modify tools or create accessories. Any such alteration or modification is misuse and could result in a hazardous condition leading to possible serious injury. It will also void the warranty.

It has been found that electric tools are subjected to accelerated wear and possible premature failure when they are used on fibreglass boats and sports cars, wallboard, spackling compounds or plaster. The chips and grindings from these materials are highly abrasive to electric tool parts such as bearings, brushes, commutators, etc. Consequently, it is not recommended that this tool be used for extended work on any fibreglass material, wallboard, spackling compounds or plaster. During any use on these materials it is extremely important that the tool is cleaned frequently by blowing the accumulated debris out with an air jet.

WARNING: Always wear safety goggles or safety glasses with side shields during all cutting operations. It is critical that you wear safety goggles or safety glasses with side shields and a dust mask while blowing dust out of the jigsaw with an air jet. Failure to take these safety precautions could result in permanent eye or lung damage.

LUBRICATION

All of the bearings in this tool are lubricated with a sufficient amount of highgrade lubricant for the life of the unit under normal conditions. Therefore, no further lubrication is required.

MAINTENANCE

! ! ! ! !

Page 23

EXPLODED VIEW

Page 24

WARNING: When servicing, use only Mastercraft

replacement parts. The use of

any other parts may create a safety hazard or cause damage to the jigsaw. Any attempt to repair or replace electrical parts on this jigsaw may create a safety hazard

unless repairs are performed by a qualified technician. For more information, call the Tollfree Helpline, at 1-800-689-9928.

Always order by PART NUMBER, not by key number.

Key #

Part #

Part Name

Quantity

6597393413

Torx screw ST3.9x34

6597391603

Torx screw ST3.9x16

4301310101

Right housing

5201400101

Right decorative plate

3300071001

Switch 1 6

3400900101

Variable speed PCB

4407150101

Lock-on lever

5501050101

Spring

5201410101

Heat sink

3400890101

LED PCB

4407180101

LED button

5402860101

Protection wire

5402950101

Rolling ring

6900120101

Pin 1 15

5101630101

Big gear

6613060003

Retaining ringΦ6

5402890101

Washer

5101620101

Counterbalance

6900110101

Gear axle

5101610101

Motor gear

6802050101

Needle bearing

5201450101

Pendulum plate

6801170101

Bearing 6900

5201440101

Flat washer

5402880101

Bearing seat

PARTS LIST

Page 25

Key #

Part #

Part Name

Quantity

3800570101

Stator 1 27

3700570101

Rotor

3602570101

Pendulum knob

5402920101

Retaining ring

5201460101

Flat washer

5501070101

Torsion spring

5402910101

Eccentric wheel

6900120301

6900120201

Guiding roller axle

6100680101

Guiding roller

5402900101

Square nut

6515401413

Socket hex screwM4x14

6801180101

Bearing 605

5623220101

Carbon brush

3601820101

Battery lock assembly

2000060101

Blade guard

4407160101

Left decorative plate

5201390101

Left housing

4301300101

Bevel indicator

4407170101

Plunger

3602560101

Back plunger support

5201420101

Front plunger support

5201430101

Guiding roller support

3602550101

Connecting plate

5402870101

Sole plate

8600060101

Hex key 3mm

3500420101

LCD assembly

3400480101

LCD PCB assembly

PARTS LIST

Page 26

3-Year Limited Warranty

This Mastercraft product is guaranteed for a period of 3 years from the date of original retail purchase against defects in workmanship and materials, except for the following components:

a) Component A: Batteries, chargers and carrying cases, which are

guaranteed for a period of 2 years from the date of original retail purchase against defects in workmanship and materials;

b) Component B: Accessories which are guaranteed for a period of 1 year

from the date of original retail purchase against defects in workmanship and materials.

Subject to the conditions and limitations described below, this product, if returned to us with proof of purchase within the stated warranty period and if covered under this warranty, will be repaired or replaced (with the same model, or one of equal value or specification),at our option. We will bear the cost of any repair or replacement and any costs of labour relating thereto.

These warranties are subject to the following conditions and limitations:

a) A bill of sale verifying the purchase and purchase date must be provided; b) This warranty will not apply to any product or part thereof that is worn or

broken or that has become inoperative due to abuse, misuse, accidental damage, neglect or lack of proper installation, operation or maintenance (as outlined in the applicable owner’s manual or operating instructions) or that is being used for industrial, professional, commercial or rental purposes;

c) This warranty will not apply to normal wear and tear or to expendable parts

or accessories that may be supplied with the product that are expected to become inoperative or unusable after a reasonable period of use;

d) This warranty will not apply to routine maintenance and consumable items,

including but not limited to fuel, lubricants, vacuum bags, blades, belts, sandpaper, bits, fluids, tune-ups or adjustments;

e) This warranty will not apply where damage is caused by repairs made or

attempted by others (i.e.: persons not authorized by the manufacturer);

f) This warranty will not apply to any product that was sold to the original

purchaser as a reconditioned or refurbished product (unless otherwise specified in writing);

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Page 27

Rev 1.5 13/07/2008

3-Year Limited Warranty – cont’d

These warranties are subject to the following conditions and limitations:

g) This warranty will not apply to any product or part thereof if any part

from another manufacturer is installed therein or any repairs or alterations have been made or attempted by unauthorized persons;

h) This warranty will not apply to normal deterioration of the exterior

finish including but not limited to scratches, dents, paint chips, or to any corrosion or discolouring by heat, abrasive and chemical cleaners; and

i) This warranty will not apply to component parts sold by and identified

as the product of another company, which shall be covered under the product manufacturer’s warranty, if any.

Additional Limitations

This warranty applies only to the original purchaser, and cannot be transferred. Neither the retailer nor the manufacturer shall be liable for any other expense, loss or damage, including but not limited to any indirect, incidental, consequential or exemplary damages arising in connection with the sale, use or inability to use this product.

Notice to Consumer

This warranty gives you specific legal rights, and you may have other rights, which may vary from province to province. The provisions contained in this warranty are not intended to limit, modify, take away from, disclaim or exclude any statutory warranties set forth in any applicable provincial or federal legislation.

Mastercraft is a superior line of products selected for their workmanship and materials. These products are designed to meet rigorous quality and performance standards, and are approved by our Quality Assurance laboratory.

TOLL-FREE HELPLINE: 1-800-689-9928

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