MasterCraft 54-7242-4 Owner's Manual

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Page 1

PALM BELT SANDER

54-7242-4

Owner’s Manual

PRODUCT SPECIFICATIONS

Rating:

120 V, 60 Hz AC

Amperes:

3.5 A

Belt speed:

1115' (340 m) per minute (no load)

Sanding area:

2 1/2" x 3 1/2" (64 mm x 90 mm)

Sanding belt size:

2 1/2" x 16" (64 mm x 406 mm)

Weight:

4 lb 10 oz (2.1 kg)

NEED ASSISTANCE?

Call us on our toll-free Customer Support Line:

1-800-689-9928

Imported by Mastercraft Canada Toronto, Canada M4S 2B8

Page 2

Product specifications ………….…………………………………………………….

Table of contents ……………………………………………………………………...

General safety warnings ……………………………………………………………..

3–4

Eye, ear & lung protection ……………………………………………………………

3–4

Electrical safety ……………………………………………………………………….

Power tool safety ……………………………………………………………………...

5–6

General safety rules …………………………………………………………………..

Work area ………………………………………………………………….…………..

Electrical safety ……………………………………………………………………….

Personal safety ………………………………………………………………………..

5–6

Use and care of power tools .………………………………………………………..

Service …………………………………………………………………………………

Specific safety rules …………………………………………………………………..

Extension cord safety ………………………………………………………….……..

Symbols ………………………………………………………………………………..

Know your palm sander ………………………………………………………………

Accessories ……………………………………………………………………………

Contents ……………………………………………………………………………….

Assembly and operating ……………………………………………………………..

12–20

ON/OFF switch ………………………………………………………………………..

Changing a sanding belt ……………………………………………………………..

12–13

Adjusting the sanding belt tracking ………………………………………………….

13–14

Vacuum adaptor ………………………………………………………………………

Selecting the correct sanding belt …………………………………………………..

General purpose sanding …………………………………………………………….

16–17

Sanding rough wood and removing paint …………………………………………..

Sanding concave surfaces …………………………………………………………..

Changing the drive belt ………………………………………………………………

18–20

Maintenance …………………………………………………………………………..

Exploded view ………………………………………………………………………...

Parts listing …………………………………………………………………………….

23–24

Warranty ……………………………………………………………………….………

25–26

TABLE OF CONTENTS

Page 3

EYE, EAR & LUNG PROTECTION

This instruction manual includes the following:

 General Safety Rules  Specific Safety Rules and Symbols  Functional Description  Assembly  Operation  Maintenance  Accessories

ALWAYS WEAR EYE PROTECTION THAT CONFORMS WITH CSA REQUIREMENTS or ANSI SAFETY STANDARD Z87.1

FLYING DEBRIS can cause permanent eye damage. Prescription eyeglasses ARE NOT a replacement for proper eye protection.

WARNING: Non-compliant eyewear can cause serious injury if

broken during the operation of a power tool.

SAVE THESE INSTRUCTIONS FOR REFERENCE

WARNING: Use hearing protection, particularly during extended periods of operation of the tool, or if the operation is noisy.

GENERAL SAFETY WARNINGS

CAUTION: Before using this tool or any of its accessories, read this

manual and follow all Safety Rules and Operating Instructions.

Page 4

ELECTRICAL SAFETY

WARNING: To avoid electrical hazards, fire hazards or damage to the

tool, use proper circuit protection.

This tool is wired at the factory for 110–120 V operation. It must be connected to a 110–120 V, 15 A circuit that is protected by a time-delayed fuse or circuit breaker. To avoid shock or fire, replace power cord immediately if it is worn, cut or damaged in any way.

GENERAL SAFETY WARNINGS

WEAR A DUST MASK THAT IS DESIGNED TO BE USED WHEN OPERATING A POWER TOOL IN A DUSTY ENVIRONMENT.

WARNING: Dust that is created by power sanding, sawing, grinding,

drilling, and other construction activities may contain chemicals that are known to cause cancer, birth defects, or other genetic abnormalities. These chemicals include:

Lead from lead-based paints Crystalline silica from bricks, cement, and other masonry products Arsenic and chromium from chemically treated lumber

The level of risk from exposure to these chemicals varies, according to how often this type of work is performed. In order to reduce exposure to these chemicals, work in a well-ventilated area, and use approved safety equipment, such as a dust mask that is specifically designed to filter out microscopic particles.

Page 5

GENERAL SAFETY RULES

WARNING: Read and understand

all instructions. Failure to follow all instructions listed below may result in electric shock, fire and/or serious personal injury.

WORK AREA

Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents.

Do not operate power tools in potentially explosive environments, such as in the presence of flammable liquids, gas or dust. Power tools create sparks that may ignite dust or fumes.

Keep bystanders, children and visitors away while operating the tool. Distractions can cause the operator to lose control.

ELECTRICAL SAFETY

Double insulated tools are equipped with a polarized plug (one blade is wider than the other). This plug will only fit into a polarized plug one way.

If the plug does not fit into the outlet properly, reverse the plug. If it still does not fit, contact a qualified electrician to install a polarized outlet. Do not alter the plug in any way. Double insulation eliminates the need for the three-pronged grounded power cord and grounded power supply system.

Avoid contact between the operator's body and grounded surfaces such as pipes, radiators, ranges, and refrigerators. There is an increased risk of electric shock if the operator's body is grounded.

Do not expose power tools to rain or wet conditions. Water entering the power tool will increase the risk of electric shock.

Do not abuse the cord. Do not use the power cord to carry the tool or to pull the plug out of the outlet. Keep the power cord away from heat, oil, sharp edges, and moving parts. Replace a damaged power cord immediately. A damaged power cord increases the risk of electric shock.

When operating a power tool outdoors, use an outdoor-rated extension cord type “W-A” or “W”. These cords are rated for outdoor use and they reduce the risk of electric shock.

PERSONAL SAFETY

Stay alert, be aware of the surroundings, and use common sense when operating a power tool. Do not use a power tool while tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating a power tool may result in serious personal injury.

Dress properly. Do not wear loose clothing or jewellery.

Contain long hair. Keep hair, clothing, and gloves away from moving parts. Loose clothing, jewellery, or long hair can get caught in moving parts.

POWER TOOL SAFETY

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PERSONAL SAFETY – cont’d

Avoid accidental start-ups. Verify that the switch is in the OFF position before plugging in the tool. Carrying a power tool with a finger on the switch or plugging in a tool that has the switch in the ON position invites accidents.

Remove adjusting keys and wrenches before turning the tool ON. A wrench or key that is left attached to a rotating part of the tool may result in personal injury.

Do not overreach. Keep proper footing and balance at all times. Proper footing and balance allows the operator to maintain better control of the tool in unexpected situations.

Use safety equipment. Always wear eye protection.

Use a dust mask, non-skid safety shoes, a hardhat, or hearing protection when appropriate.

USE AND CARE OF POWER TOOLS Use clamps or another practical means to

secure and support the workpiece to a stable platform. Holding the work in a hand or against the body is not stable, and may lead to loss of control.

Do not force the tool. Use the correct tool for the application. The correct tool will do the job better and safer when used at the rate that it was designed to work at.

Do not use a power tool if it cannot be turned ON or OFF using the power switch. A tool that cannot be controlled using the switch is dangerous, and must be repaired.

Disconnect the plug from the outlet before making any adjustments, changing accessories, or storing the tool. Such preventive safety measures reduce the risk of accidental start-ups.

When power tools are not in use, store them out of the reach of children or untrained persons. Tools are dangerous in the hands of untrained users.

Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind, and are easier to control.

Inspect the tool for misalignment or binding of moving parts, broken parts, and any other condition that may affect the operation of the tool. If it is damaged, have the tool serviced before using it. Many accidents are caused by poorly maintained tools.

Use only accessories that are recommended by the manufacturer for this model. Accessories that are suitable for one tool may become hazardous when used with another tool.

SERVICE Tool servicing must be performed by

qualified personnel. Service or maintenance performed by non-qualified personnel could result in a risk of injury.

When servicing a tool, use only identical replacement parts. Follow the instructions in the Maintenance section of this Manual. The use of unauthorized parts or failure to follow the instructions in the Maintenance section of this Manual may create a risk of electric shock or injury.

POWER TOOL SAFETY

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WARNING: Know your palm belt sander. Read the Owner’s Manual

carefully. Learn the tool’s applications

and limitations, as well as the specific potential hazards related to this tool.

Following this rule will reduce the risk of electric shock, fire or serious injury.

Always wear eye protection. Any power

tool can throw foreign objects into your eyes and cause permanent eye damage.

ALWAYS wear safety goggles (not glasses) that comply with ANSI safety standard Z87.1. Everyday glasses have only impact resistant lenses. They ARE NOT safety glasses.

WARNING: Wearing glasses or goggles that do not comply with ANSI Z87.1 could cause serious injury if they break.

Always wear hearing protection and a dust mask. Use only in a well-ventilated area. Using personal safety devices and working in a safe environment reduces the risk of injury.

DANGER: Always unplug the tool from the power source before changing the sanding belt or cleaning the tool.

DANGER: Never place hands or fingers near the sanding belt while the tool is running. Severe injury will result.

WARNING: When turning the tool

ON, make sure the sanding belt is tracking in the centre of the rollers.

WARNING: After prolonged use,

external metal parts will become hot to the touch.

Always turn the switch OFF and wait for the sanding belt to come to a complete stop before putting the sander down.

Always make sure the work surface is free of nails and other foreign objects. Contacting a nail can cause the tool to jump. It will also damage the sanding belt.

Always use a safe method to secure the workpiece. Never place hands near the sanding belt.

Never lay the workpiece on hard surfaces such as concrete, stone, etc. The tool may jump if the sanding belt contacts the hard surface. The sanding belt will also be damaged.

Make sure all rags, cords, string etc. are removed from the work area. Any of these items could be caught in the sanding belt and cause loss of control over the tool.

Never operate the tool while covering the air vents with your hands. The motor will overheat.

Do not force the sander. Let the tool do the work at a reasonable speed. Overloading will occur if too much pressure is applied and the motor runs slower, resulting in inefficient sanding and possible damage to the motor.

When sanding wood, use the vacuum adaptor.

Never use the vacuum adaptor when sanding metal. Sparks could ignite the dust collected in the vacuum.

Do not continue to use a worn, torn or clogged sanding belt. The sanded surface will be rough and the motor will become overloaded.

SPECIFIC SAFETY RULES

! ! !

Page 8

WARNING: Keep the extension cord clear of the work area. Position the

cord so it will not get caught on the workpiece, a tool, or any other obstruction while the power tool is in use.

If an extension cord is used with this palm belt sander, verify that it is in good condition. When using an extension cord, be sure to use one that is heavy enough to carry the current that the tool will draw. An undersized cord will cause a drop in line voltage, which will result in a loss of power and overheating.

The following table shows the correct size to use according to cord length and the amperage rating that is listed on the tool's nameplate. When in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.

Verify that the extension cord is properly wired and in good condition. Replace a damaged extension cord immediately, or have it repaired by a qualified electrician before using it. Keep the extension cord away from sharp objects, excessive heat, and damp or wet areas.

Use a separate electrical circuit for power tools. This circuit must consist of not less than 14 gauge wire and should be protected by either a 15 A time-delayed fuse or a circuit breaker. Before connecting the power tool to the outlet, verify that the switch is in the OFF position, and that the voltage of the power source is the same as the voltage that is indicated on the tool's nameplate. Running this palm belt sander at lower voltage will damage the motor.

EXTENSION CORD SAFETY

MINIMUM GAUGE (AWG)

EXTENSION CORDS (120 V use only)

Amperage

rating Total length

than

Not

than

25'

(7.5 m)

50'

(15 m)

100'

(30 m)

150'

(45 m)

0 6 18

14 6 10

Not Applicable

Page 9

Volts

Amperes

Hertz

Watts

Kilowatts

Microfarads

Litres

Kilograms

Hours

N/cm2

Newtons per square centimetre

Pascals

Min

Minutes

Seconds

Alternating current

Three-phase alternating current

Three-phase alternating current with neutral

Direct current

No load speed

Alternating or direct current

Class II construction

Splash-proof construction

Watertight construction

Protective grounding at grounding terminal, Class I tools

Revolutions or reciprocations per minute

Diameter

Off position

Arrow

Warning symbol

SYMBOLS

WARNING: Some of the following symbols may appear on the palm belt

sander. Study these symbols and learn their meanings. Proper interpretation of these symbols will allow for more efficient and safer operation of this tool.

This symbol designates that this tool is listed with Canadian requirements by ETL Testing Laboratories, Inc.

Conforms to UL STD. 73 Certified to CAN/CSA STD. C22.2 No. 12

3104259

LISTED

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AVAILABLE ACCESSORIES

WARNING: Use only accessories

that are recommended for this palm belt sander. Follow the instructions that accompany the accessories. The use of improper accessories may result in injury to the operator or damage to the palm belt sander.

Before using any accessory, carefully read the instructions or the owner’s manual for the accessory.  Replacement sanding belts

WARNING: If any part is missing or damaged, do not plug the tool into the power source until the missing or damaged part is replaced.

KNOW YOUR PALM BELT SANDER

ACCESSORIES

Soft grip

handle

On/Off

switch

Sanding belt

tracking adjustment

knob

Air vents

Drive belt

cover

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CONTENTS Carefully unpack the palm belt sander.

Compare the contents against the “PALM BELT SANDER COMPONENTS” chart at right.

WARNING: To avoid fire or toxic reaction, never use gasoline, naphtha, acetone, lacquer thinner or similar highly volatile solvents to clean the tool.

CONTENTS

PALM BELT SANDER COMPONENTS

KEY

DESCRIPTION

QTY

Palm belt sander

Replacement drive belt

Sanding belts

 60 grit  80 grit  120 grit

2 1 1

Vacuum adapter

Blow moulded case

Owner’s manual

Page 12

ON/OFF SWITCH

The ON/OFF switch is located on the front of the tool handle. To turn the switch ON,

press the “I” side (1) of the switch (Fig. 1). To turn the tool OFF, press the “O” (2) side

of the switch. NOTE: Before turning the switch ON,

make sure the belt is not in contact with anything and your hands are clear of the belt.

CHANGING A SANDING BELT

The sanding belt must be changed for the following reasons:

 The belt is badly worn or torn  The belt is filled with sawdust or paint  A different grit is required

WARNING: Always remove the plug from the power source and make sure the ON/OFF switch is in the OFF position before attempting to change the sanding belt.

1. Pull the belt tension release lever (1)

away from the side of the sanding belt carrier (2) (Fig. 2).

2. Slide the sanding belt (3) off the rear

roller (4) and the front roller (5).

3. To install a new sanding belt, slide the

new sanding belt over the rear and front rollers.

NOTES:

a) Make sure the rotation arrow (6) inside

the bottom of the sanding belt is pointing toward the rear of the tool (7).

b) Make sure the sanding belt is centred

on the rear and front rollers.

ASSEMBLY AND OPERATING

Fig. 1

Fig. 2

Page 13

CHANGING A SANDING BELT – cont’d

4. Push the tension release lever back

into the side of the sanding belt carrier.

5. Turn the ON/OFF switch on

momentarily and check to make sure the sanding belt is centred on the rear and front rollers. If the sanding belt is not centred on the rollers, adjust the sanding belt tracking as outlined in the following section.

ADJUSTING THE SANDING BELT TRACKING

If the sanding belt does not run in the centre of the sanding belt rollers, the sanding belt tracking adjustment knob must be used to correct the sanding belt alignment.

1. Hold the palm belt sander tightly.

Make sure the sanding belt is NOT touching anything.

2. Turn the palm belt sander switch ON

and let the tool run for a few seconds.

3. While the sanding belt is turning, turn

the tracking adjustment knob (1) very slightly and observe how the sanding belt moves on the sanding belt rollers (2) (Fig. 3).

NOTES:

a) Make very small adjustments and let

the tool run for a few seconds after each adjustment to allow the sanding belt to move to its new tracking position on the rollers.

ASSEMBLY AND OPERATING

Fig. 3

Page 14

ADJUSTING THE SANDING BELT TRACKING – cont’d

NOTES:

b) Turn the tracking adjustment knob

clockwise to make the belt move toward the tracking knob. Turn the tracking adjustment knob counter clockwise to make the sanding belt move away from the tracking adjustment knob.

c) Continue to make SMALL adjustments

until the sanding belt is tracking in the centre of the rollers before using the sander on the workpiece.

VACUUM ADAPTER The vacuum adapter can be installed for

use with a workshop vacuum. Always use a workshop vacuum wherever practical to prevent dust from building up inside the tool.

WARNING: Never use the vacuum adaptor when sanding metal. Sparks could ignite the dust collected in the vacuum.

1. Insert the small end of the vacuum

adapter (1) into the vacuum port (2) located on the rear of the palm belt sander (Fig. 4).

NOTE: Make sure the two locking knobs (3) align with the two matching slots (4) in the vacuum port before inserting the vacuum adapter into the vacuum port.

2. Twist the vacuum adapter clockwise to

lock it into place.

To remove the vacuum adapter, twist it counter clockwise and pull it from the vacuum port of the tool.

ASSEMBLY AND OPERATING

Fig. 4

Page 15

SELECTING THE CORRECT SANDING BELT

The belt sander is designed to quickly remove large amounts of materials.

Selecting the correct sanding belt will allow the palm belt sander to work more efficiently and produce the desired surface finish. Typical sanding belt grades are:

 Coarse (40 grit)  Medium (80 and 100 grit)  Fine (120 grit)

Use coarse grade for fast material removal on rough surfaces and for paint removal.

Use medium grade for initial sanding of smoother surfaces.

Use fine grade for final sanding of the surface with the palm belt sander.

Always test the sanding belt on a scrap workpiece to ensure it will not damage your actual workpiece.

After completing sanding with the palm belt sander, a smoother finish will be achieved by final sanding with an orbital finishing sander.

ASSEMBLY AND OPERATING

Page 16

GENERAL PURPOSE SANDING

WARNING: Never use the palm belt sander as a wet sander. The tool will be damaged and possibly become a fire hazard.

WARNING: Never use the palm belt sander to sand any metal containing magnesium. Magnesium could become a fire hazard.

For safety reasons, the operator must read the sections of this

Owner’s Manual entitled “GENERAL

SAFETY WARNINGS”, “POWER TOOL SAFETY”, “SPECIFIC SAFETY RULES”, “EXTENSION CORD SAFETY” and “SYMBOLS” before

using this palm belt sander. Verify the following every time the

palm belt sander is used:

1. Safety glasses, safety goggles, or face shield is being worn.

2. Hearing protection and dust mask are being worn.

3. The sanding belt is in good condition and is the correct type for the workpiece.

4. The sanding belt is tracking in the centre of the rollers.

5. The power cord is clear of the sanding belt path.

6. The workpiece is clear of any foreign materials such as nails.

Failure to observe these safety rules will significantly increase the risk of injury.

WARNING

ASSEMBLY AND OPERATING

Page 17

GENERAL PURPOSE SANDING – cont’d

1. Turn the switch ON and check to make sure the sanding belt is tracking in the centre of the sanding belt rollers. Adjust if necessary (Fig. 3).

2. Carefully lower the tool until the sanding belt contacts the workpiece (Fig. 5).

NOTE: For general sanding, always place the sander on the workpiece so the sanding belt is running parallel to the wood grain. Sanding across the grain will produce a much rougher surface.

3. While applying only light pressure on the sander, move it across the workpiece surface to be sanded.

NOTES: a) It is important to keep the sander

moving at all times while the sanding belt is in contact with the workpiece. Allowing the tool to become stationary will create a groove or detent in the workpiece.

b) Only apply light pressure to the

sander while it is working. Applying too much pressure will slow the belt down and produce a rougher surface. It will also overheat and damage the motor.

4. When sanding is completed, lift the sander away from the workpiece and turn the switch OFF.

NOTE: Always allow the sanding belt to come to a complete stop before setting the tool down.

ASSEMBLY AND OPERATING

Fig. 5

Page 18

SANDING ROUGH WOOD SURFACES OR REMOVING PAINT

1. Sand rough wood surfaces or remove paint by sanding across the grain at 45° in both directions (1) (Fig. 6).

NOTES: a) Sanding at 45° will result in faster

removal of surface material.

b) Move the sander in a linear motion

only. Moving the sander in an orbital motion may cause the belt to track improperly on the sanding belt rollers.

2. Finish sanding parallel to the wood grain.

SANDING CONCAVE SURFACES

Use the front sanding belt roller to sand concave surfaces (Fig. 7).

NOTE: Use only slight pressure on the sander. Be careful to keep the sander moving while using the front roller only. The sander will easily gouge the workpiece if too much pressure is applied or the sander is not kept moving.

CHANGING THE DRIVE BELT

After several hours of use, the drive belt may become worn or break.

WARNING: Remove the plug from the power source.

1. Turn the tool on its right hand side on a table or workbench.

WARNING: The tool will be quite hot immediately after sanding. Let the tool cool down to room temperature before changing the drive belt.

ASSEMBLY AND OPERATING

Fig. 6

Fig. 7

Page 19

CHANGING THE DRIVE BELT – cont’d

2. Remove the three belt cover screws (1) from the belt cover (2) using a #2 Phillips® screwdriver (Fig 8).

3. Pull the belt cover away from the sander housing (3).

4. If the belt is broken, remove it from the pulley area. If the belt is NOT broken, insert one finger under the belt (4) approximately 1” (2.5 cm) away from the small drive pulley (5) and pull upward on the belt (Fig. 9).

5. While pulling upward on the belt, pull it toward the small pulley. The belt will climb upward on the pulley as the pulley rotates.

6. Repeat steps #4 & #5 until the belt is completely removed from both pulleys.

7. Remove all loose debris from the belt housing and belt housing cover.

NOTES: a) Use a clean DRY soft brush. Never use any solvent or water as you will damage the tool. b) Installation of the new drive belt is exactly the reverse of removing the drive belt.

8. To install a new drive belt, place the drive belt on the large pulley (6).

NOTE: Make sure the belt fits fully into all the grooves in the large pulley.

ASSEMBLY AND OPERATING

Fig. 9

Fig. 8

Page 20

CHANGING THE DRIVE BELT – cont’d

9. Place the belt on the edge of the small pulley (5).

NOTE: Make sure the lugs on the belt engage the matching grooves in the small pulley.

10. Press downward on the belt approximately 1” (2.5 cm) away from the small pulley (4).

11. Rotate the pulley while pressing down on the belt, moving your finger toward the small pulley.

12. Repeat steps #10 & #11 until the belt is fully installed on the small pulley.

NOTE: Once the belt is fully installed on the small pulley, rotate the pulleys and check to make sure the belt is fully engaged in ALL the grooves in BOTH the large and small pulleys. If the belt is not engaging all the grooves, it will damage the tool and the belt will be ruined.

WARNING: Do not start the tool before the belt cover is installed. Serious injury may result.

13. Replace the belt cover. Do not over tighten the screws.

14. Turn the switch ON and make sure the belt is turning and tracking properly without any unusual vibration. Recheck the belt installation if you find any unusual vibration.

ASSEMBLY AND OPERATING

Page 21

GENERAL

WARNING: When servicing, use

only identical replacement parts. The use of any other part may create a hazard or cause damage to the product.

DO NOT use solvents when cleaning plastic parts. Plastics are susceptible to damage from various types of commercial solvents and may be damaged by their use. Use a clean cloth to remove dirt, dust, oil, grease etc.

WARNING: Do not allow brake

fluids, gasoline, petroleum-based products, penetrating oils, etc. to come into contact with plastic parts. These substances contain chemicals that can damage, weaken or destroy plastic.

Keep the air vents cleared of any built up dust to prevent the motor from overheating. Remove accumulated dust and debris regularly using a soft DRY brush.

DO NOT abuse power tools. Abusive practices can damage the tool and the workpiece.

WARNING: DO NOT attempt to

modify tools or create accessories. Any such alteration or modification is misuse and could result in a hazardous condition leading to possible serious injury. It will also void the warranty.

LUBRICATION

All of the bearings in this tool are lubricated with a sufficient amount of highgrade lubricant for the life of the unit under normal conditions. Therefore, no further lubrication is required.

MAINTENANCE

! ! !

Page 22

EXPLODED VIEW

Page 23

WARNING: When servicing, use only Mastercraft

replacement parts. The use of

any other parts may create a safety hazard or cause damage to the belt sander. Any attempt to repair or replace electrical parts on this belt sander may create a safety

hazard unless repairs are performed by a qualified technician. For more information, call the Toll-free Helpline, at 1-800-689-9928.

Always order by PART NUMBER, not by key number.

Key #

Part #

Part Name

Quantity

12-1320-626-03-S

Bearing

17-0116-202-02-6

Stator 1 3

17-0116-205-02-6

Rotor

12-1320-606-00-S

Bearing

12-0700-210-00-6

20-0115-008-16-6

Sleeve 1 7

20-0115-009-00-6

Drive pulley

16-5071-391-FL-6

Power cord

21-0116-002-00-6

Small gear

12-1320-608-03-S

Bearing

20-0115-005-12-6

Bearing cover

12-0603-010-16-6

Screw

20-0115-010-00-6

Gear shaft

20-0101-008-00-6

Pin 1 15

20-0115-011-00-6

Big gear

12-0830-100-16-6

Washer

12-1010-100-16-6

Washer

12-1320-627-00-S

Bearing

13-1000-101-16-6

Brush support

24-0116-001-06-8

Sanding belt

21-0116-003-00-7

Belt cover

24-0116-018-1X-6

Belt 1 23

18-0101-019-01-7

Cord protector

12-0310-06M-12-6

Nut

21-0116-005-00-6

Driven pulley

12-0810-060-16-6

Washer

21-0116-006-00-6

Bearing support assembly

12-1310-810-00-C

Needle bearing

12-1000-120-16-6

“C” clip

12-0622-912-16-6

Screw

30-0116-400-00-6

Rear wheel

12-0622-912-16-6

Screw

14-0116-074-1N-6

Carbon brush

18-0116-001-47-6

Left housing

PARTS LIST

Page 24

Key #

Part #

Part Name

Quantity

20-0115-004-12-6

Kick stand

18-0116-001-47-6

Right housing

12-0602-916-16-7

Screw

18-0116-004-01-6

Foot plate support assembly

12-0602-916-16-7

Screw

18-0116-007-01-6

Dust port

20-0115-003-12-6

Base plate

0116-010-1-01-13-0

Logo label

0116-010-1-02-13-0

Rating label

18-0116-002-50-6

Knob 1 51

12-0800-080-16-7

Washer

12-1020-070-16-6

Ring

12-0603-010-16-6

Screw

21-0116-004-00-8

Left cover

21-0116-001-00-8

Right cover

12-0810-030-16-6

Washer

12-0433-010-16-6

Screw

18-0116-003-50-6

Switch button

15-1001-035-01-6

Switch

11-0060-003-00-6

Terminals

18-0101-001-01-6

Cord clamp

12-0604-116-16-6

Screw

23-0116-002-16-6

Spring

20-0115-014-00-6

20-0115-012-12-6

Fork

12-1320-698-00-Z

Ball bearing

18-0116-012-01-6

Roller

12-0906-012-12-6

Rivet screw

12-0800-080-16-7

Washer

18-0116-006-50-6

Spanner

23-0116-001-16-6

Big spring

12-0320-05M-12-6

Nut

20-0115-007-16-6

Gear sleeve

12-0800-080-16-7

Washer

12-0850-001-00-6

Ceramic

12-0800-080-16-7

Washer

12-0622-912-16-6

Screw

12-0800-050-16-6

Washer

PARTS LIST

Page 25

5-Year Limited Warranty

This Mastercraft product is guaranteed for a period of 5 years from the date of original retail purchase against defects in workmanship and materials, except for the following components:

a) Component A: Batteries, chargers and carrying cases, which are

guaranteed for a period of 2 years from the date of original retail purchase against defects in workmanship and materials;

b) Component B: Accessories which are guaranteed for a period of 1 year

from the date of original retail purchase against defects in workmanship and materials.

Subject to the conditions and limitations described below, this product, if returned to us with proof of purchase within the stated warranty period and if covered under this warranty, will be repaired or replaced (with the same model, or one of equal value or specification),at our option. We will bear the cost of any repair or replacement and any cost of labour relating thereto.

These warranties are subject to the following conditions and limitations:

a) A bill of sale verifying the purchase and purchase date must be provided; b) This warranty will not apply to any product or part thereof that is worn or

broken or that has become inoperative due to abuse, misuse, accidental damage, neglect or lack of proper installation, operation or maintenance (as outlined in the applicable owner’s manual or operating instructions) or that is being used for industrial, professional, commercial or rental purposes;

c) This warranty will not apply to normal wear and tear or to expendable parts

or accessories that may be supplied with the product that are expected to become inoperative or unusable after a reasonable period of use;

d) This warranty will not apply to routine maintenance and consumable items,

including but not limited to fuel, lubricants, vacuum bags, blades, belts, sandpaper, bits, fluids, tune-ups or adjustments;

e) This warranty will not apply where damage is caused by repairs made or

attempted by others (i.e.: persons not authorized by the manufacturer);

f) This warranty will not apply to any product that was sold to the original

purchaser as a reconditioned or refurbished product (unless otherwise specified in writing);

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Page 26

Rev 1.8 19/08/2008

5-Year Limited Warranty – cont’d

These warranties are subject to the following conditions and limitations:

g) This warranty will not apply to any product or part thereof if any part

from another manufacturer is installed therein or any repairs or alterations have been made or attempted by unauthorized persons;

h) This warranty will not apply to normal deterioration of the exterior

finish including but not limited to scratches, dents, paint chips, or to any corrosion or discolouring caused by heat, abrasive and chemical cleaners; and

i) This warranty will not apply to component parts sold by and identified

as the product of another company, which shall be covered under the product manufacturer’s warranty, if any.

Additional Limitations

This warranty applies only to the original purchaser, and cannot be transferred. Neither the retailer nor the manufacturer shall be liable for any other expense, loss or damage, including but not limited to any indirect, incidental, consequential or exemplary damages arising in connection with the sale, use or inability to use this product.

Notice to Consumer

This warranty gives you specific legal rights, and you may have other rights, which may vary from province to province. The provisions contained in this warranty are not intended to limit, modify, take away from, disclaim or exclude any statutory warranties set forth in any applicable provincial or federal legislation.

Mastercraft is a superior line of products selected for their workmanship and materials. These products are designed to meet rigorous quality and performance standards, and are approved by our Quality Assurance laboratory.

TOLL-FREE HELPLINE: 1-800-689-9928

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