Mastercraft 055-6755-8 User Manual
model no. 055-6755-8
TABLE SAW
WITH HEAVY-DUTY
STEEL STAND
IMPORTANT:
Please read this manual carefully before using this table
saw and save it for reference.
INSTRUCTION
MANUAL
TABLE OF CONTENTS
Quick Start Guide
Specifications
Safety Guidelines
Know Your Table Saw
Assembly Instructions
Operating Instructions
Maintenance
Troubleshooting
Exploded View
Parts List
Warranty
3
4
5
6-11
12-16
17-35
36-43
44
45-46
47-50
51-53
54
TABLE OF CONTENTS
NOTE:
If any parts are missing or damaged, or if you have any questions, please call our
toll-free helpline at 1-800-689-9928
SAVE THESE INSTRUCTIONS
This manual contains important safety and operating instructions. Read all
instructions and follow them when using this product.
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QUICK START GUIDE
• Place the table saw on top of the stand, aliging the
1
holes in the base with the holes in the stand.
• Insert four hex bolts M6 x 25 (1) along with flat
washers (2) into the aligned holes.
see page 22
• Adjust the blade so that it is approximately
2
1/8" (3.2 mm) higher than the workpiece.
• Hold the workpiece flat on the table and
against the fence. Keep the workpiece
approximately 1" (2.5 cm) away from the
blade.
see page 39
SPECIFICATIONS
Motor
Speed
1
2
3
Blade
Arbor size
Table size
Table height
Depth of cut at 90°
Depth of cut at 45°
Rip capacity
Bevel range
Mitre range
Weight
120 V, 60 Hz, 15A
4700 RPM (no load)
10" (25.4 cm) 24-tooth carbide-tipped
5/8" (1.6 cm)
25 x 17" (63.5 x 43.2 cm)
35 1/4" (89.5 cm)
3" (7.6 cm)
2 1/2" (6.4 cm)
13" (33 cm) right; 8" (20.3) left
0-45°
0-45°, right & left
43 lb 3 oz (19.6 kg)
SPECIFICATIONS
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SAFETY GUIDELINES
This manual contains information that relates to PROTECTING PERSONAL SAFETY and PREVENTING
EQUIPMENT PROBLEMS. It is very important to read this manual carefully and understand it thoroughly before
using the product. The symbols listed below are used to indicate this information.
DANGER!
Potential hazard that will result in serious injury or loss of life.
WARNING!
Potential hazard that could result in serious injury or loss of life.
CAUTION!
Potential hazard that may result in moderate injury or damage to equipment.
Note: The word “Note” is used to inform the reader of something the operator needs to know about the tool.
SAFETY RECOMMENDATIONS
These precautions are intended for the personal safety of the operator and others working with the operator.
Failure to follow these instructions may result in a permanent loss of vision, serious personal or even fatal
SAFETY GUIDELINES
injury, property damage and/or tool damage. Please take time to read and understand these instructions.
Safety is a combination of common sense, staying alert and knowing how your table saw works.
GENERAL SAFETY RULES
• Store all safety guidelines and instructions for future use.
• This device is not intended for use by people (including children) lacking experience with electrical power
tools unless they have received some instruction about how the device is to be used. Children have to be
supervised to ensure that they do not play with the device.
• Store the operating instructions so that they are always available to the user of the tool when it is being
operated.
• Remove the protective padding around the motor before using.
• Pay close attention to instructions on reducing the risk of kickback.
• Always use push sticks when ripping narrow workpieces and when making non-through cuts.
WARNING!
Read all the safety guidelines and instructions before you use this electric power tool!
WARNING!
When using electric power tools, the following essential safety measures have to be observed
to prevent electric shocks, injury and fire hazards. Failure to adhere to the safety guidelines and
instructions can cause electric shock, fire and/or severe injuries.
• If you lend this device to other people, always hand over these operating instructions to ensure safe use.
Instruct inexperienced people in accordance with these safety instructions.
• Keep your work area tidy. Untidiness in your work area can cause accidents.
• Pay attention to the surrounding conditions. Do not expose the electric power tool to rain. Do not use
electric power tools in damp or wet conditions. Ensure that the work area is well lit.
Do not use electric power tools where there is a danger of fire or explosion.
• Protect yourself against electric shocks. Avoid bodily contact with earthed parts (e.g. pipes, radiators,
electric hobs or cooling appliances).
• Keep other people away from the work area. Do not let other people, especially children, touch the
electric power tool or the power cable. Keep them away from your work area.
• Store unused electric power tools safely. Unused electric power tools should be stored in a dry, high-lying
or locked place, out of the reach of children.
• Do not overload your electric power tool. It works better and more securely within the stated output
range.
• Use the correct electric power tool. Do not use inefficient machines for heavy work. Do not use the
electric power tool for purposes for which it was not intended. For example, do not use circular saws to
cut wooden masts or logs.
• Wear suitable clothing. Do not wear baggy clothing or jewellery, as they can be caught by moving parts.
When working outdoors, anti-slip shoes are recommended. If you have long hair, wear a hair net.
• Wear safety equipment. Wear safety goggles. If the work creates dust, wear a dust mask.
• Attach the dust extraction unit. If there are connections for dust extraction and collection equipment, then
make sure that the equipment is correctly attached and used.
• Never use the cable for purposes for which it is not intended. Do not use the cable to pull the plug out of
the power socket. Protect the cable from heat, oil and sharp edges.
• Secure the workpiece. When necessary, use clamping devices to secure the workpiece. The workpiece is
secured better that way than by hand.
• Avoid taking abnormal stances. Make sure you stand securely and keep your balance at all times.
• Look after your tool with care. Keep the cutting tool sharp and clean so that you are able to work better
and more safely with it. Observe the guidelines on lubrication and exchanging tools. Check the power
cable of the electric power tool regularly. In case of damage, let a qualified specialist repair it. Check
extension cords regularly and replace them if they are damaged. Keep the handles dry, clean and free of
oil and grease.
• Pull the plug out of the power socket when the electric power tool is not in use, before maintenance and
when exchanging tools, such as saw blades, drills and mills.
• Do not leave keys in the device. Before you switch the device off, check that keys and setting tools have
been removed.
• Avoid starting the device accidentally. Make sure that when you insert the plug into the power socket,
the power switch is turned off.
SAFETY GUIDELINES
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• Use an extension cord when working outdoors. Only use extension cords outdoors that are authorized
for outdoor use and are correspondingly marked.
• Be attentive. Be careful. Carry out your work sensibly.
• Check the electric power tool for any sign of damage. Before continuing work with the electric power tool,
safety devices or easily damaged parts have to be carefully checked to ensure that they function properly
and are not defective. Check that moving parts are working properly and are not jammed or damaged.
All parts must be correctly assembled by an experienced individual, unless stated otherwise in the
operating instructions, and meet all required conditions in order to guarantee that the electric power tool
functions without a problem. Damaged switches have to be replaced by a qualified electrician. Do not
use electric power tools if the power switch cannot be turned on and off.
• Let a qualified electrician repair your electric power tool. This electric power tool meets applicable
safety standards. Repairs are only allowed to be carried out by a qualified electrician, using original
replacement parts; otherwise accidents may occur.
SPECIFIC SAFETY RULES FOR TABLE SAW
• No other people may stand in the direct vicinity of the machine when it is in use. People not operating the
machine must maintain a suitable, safe distance away.
• Never lay the power cable over the machine table.
SAFETY GUIDELINES
• Use the push rod to pass the workpiece safely into the saw blade. Do not come too close to the saw
blade.
• Make sure that the thickness of the material to be cut is less than the maximum possible cutting depth.
• Never cut “hands-free”. The workpiece must always lie level on the machine table and be moved along
the stop. The workpiece must always be pressed hard against the stop.
• Never cut workpieces that are so small that they cannot be safely pressed against the stop and could
turn.
• Never cut workpieces that are so small that they cannot be moved by the push rod at a safe distance
from the saw blade.
• Only cut one workpiece at a time. Never cut several workpieces simultaneously. Workpieces must not be
placed behind or on top of each other. There is a danger of the workpiece “jamming” and slipping away.
• Make sure that the workpiece cannot slip while being cut or get jammed in the saw blade.
• Clean the work area and the workpiece after each cut.
• Never reach into the openings of the device. Never insert objects into the openings of the device (e.g. the
saw blade casing, dust extraction adaptor). There is a danger of being cut. Never reach around or over
saw blade.
• Never remove the cutting piece if the machine is still switched on or running. There is a danger of cutting
yourself.
• Cut workpieces may have sharp edges, ridges or wooden splinters. There is a danger of cutting injuries.
• Always switch the machine off and remove the power plug when you leave the machine.
• Never expose the device to rain or extreme moisture.
• Do not perform any cuts with this table saw other than those described in these operating instructions.
Do not saw seams and notches.
• Table saws must not be used for slitting (notches that end in the workpiece).
• Failure to comply with these warnings may result in serious personal injury.
USE SAFETY GOGGLES AND EAR PROTECTION:
ALWAYS WEAR EYE PROTECTION THAT CONFORMS WITH CUL REQUIREMENTS. FLYING
DEBRIS can cause permanent eye damage.
The tool is loud and the sound can cause hearing damage. Always wear ear protection to help
prevent hearing damage and loss. Failure to comply may result in moderate injury.
USE DUST MASK:
Some dust created by sawing contains chemicals that are known to cause cancer, birth defects
or other reproductive harm. Some examples of these chemicals come from lead-based paints,
crystalline silica from bricks, cement and other masonry products, arsenic and chromium from
chemically treated lumber. To reduce exposure to these chemicals, work in a well-ventilated
area with approved safety equipment, such as dust masks that are specially designed to filter out microscopic
particles.
ELECTRICAL SAFETY
GUIDELINES FOR USING EXTENSION CORDS:
In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current
to reduce the risk of electric shock. This tool is equipped with an electric cord having an equipment-grounding
conductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed
and grounded in accordance with all local codes and ordinances.
SAFETY GUIDELINES
WARNING!
The use of other insertion tools and accessories can present a danger of injury.
WARNING!
Switch the device off, remove the plug from the power socket and let the machine come to a
standstill. No foreign bodies are allowed to be on the workpiece or the machine table! Cut
pieces of the workpiece can be caught by the rotating cutting disc and be flung from the tool
and work area.
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Do not modify the plug provided. If it will not fit the outlet, have the proper outlet installed by a qualified
electrician.
Improper connection of the equipment-grounding conductor
can result in a risk of electric shock. The conductor with
a green outer surface, with or without yellow stripes, is the
equipment-grounding conductor. If repair or replacement of
the electric cord or plug is necessary, do not connect the
equipment-grounding conductor to a live terminal.
Check with a qualified electrician or service technician if
the grounding instructions are not completely understood,
or if in doubt as to whether the tool is properly grounded.
Use only three-wire extension cords that have three-prong
grounding plugs and three-pole receptacles that accept the
tool’s plug, as shown in Fig. 1. Repair or replace a damaged or worn cord immediately.
GROUNDING INSTRUCTIONS:
• Make sure the extension cord is in good condition. When using an extension cord, be sure to use one
that is heavy enough to carry the current that your product will draw. An undersized cord will cause a
drop in line voltage, which will result in loss of power and overheating. The table on the next page shows
SAFETY GUIDELINES
the correct size to be used according to cord length and nameplate ampere rating. When in doubt, use
the next heavier gauge. The smaller the gauge number, the heavier the cord.
• Make sure your extension cord is properly wired and in good condition. Always replace a damaged
extension cord, or have it repaired by a qualified person before using it. Protect your extension cords from
sharp objects, excessive heat, and damp or wet areas.
• Use a separate electrical circuit for your tools. This circuit must consist of not less than #12 wire with a
20 A time-delayed fuse or a #14 wire with a 15 A time-delayed fuse. Before connecting the motor to the
power line, make sure the switch is in the Off position and the electric current is rated the same as the
current stamped on the motor nameplate. Running at a lower voltage will damage the motor.
Three-prong plug
Grounding prong
Properly grounded outlet
Fig. 1
Recommended size for extension cords
AMPERAGE RATING OF THE TOOL
(120 V CIRCUIT ONLY)
MORE THAN
0
6
10
12
Double-insulated construction.
NOT MORE THAN
6
10
12
16
25' (7.6 m)
TOTAL LENGTH OF THE EXTENSION CORD
50' (15.2 m)
MINIMUM GAUGE FOR THE EXTENSION CORD (AWG)
18
18
16
14
16
16
16
12
100' (30.5 m)
16
14
14
Not recommended
150' (45.7 m)
14
12
12
SAFETY GUIDELINES
WARNING!
• Use the proper extension cord. Make sure to use an extension cord that is heavy enough to carry
the current required by the tool. An undersized cord will cause a drop in line voltage, resulting in
loss of power and overheating of the tool.
• Use the extension cord only for intended purpose. Do not pull the extension cord to remove it
from the power socket.
CAUTION!
In all cases, verify that the outlet in question is properly grounded. If you are not sure, have a
licensed electrician check the outlet.
WARNING!
This tool must be grounded while in use in order to protect the operator from electric shock.
NOTE:
Recycle unwanted materials rather than disposing of them as waste. Sort the tool and its components in
specific categories and take to the local recycling centre or dispose of them in an environmentally safe way.
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22
21
20
19
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KNOW YOUR TABLE SAW
17
16
15
14
13
1
2
3
4
5
6
7
8
9
10
No.
Description
1
Table insert
2
Rip fence indicator and scale
3
Front rail
4
Rip fence locking handle
5
Bevel scale
6
Bevel indicator
7
Height adjustment knob
8
Mitre gauge
9
Anti-kickback pawls
10
Cabinet
11
Stand
12
Rubber foot
Anti-kickback pawls:
Kickback is a hazard in which the workpiece is thrown back toward the operator. The teeth on the
anti-kickback pawls point away from the workpiece. If the workpiece should be pulled back toward the
operator, the teeth dig into the wood to help prevent or reduce the possibility of kickback.
Bevel scale and bevel indicator:
The easy-to-read scale and indicator on the front of the cabinet shows the exact blade angle.
Saw blade:
For maximum performance, it is recommended that you use the 24-tooth, 10" (25.4 cm) carbide-tipped
combination blade provided with your saw. The blade is raised and lowered with the height/bevel adjusting
handwheel. Bevel angles are locked with the bevel-locking lever.
No.
Description
13
Riving knife
14
Push stick
15
Saw blade
16
Rip fence
17
Blade guard
18
On/Off switch
19
Safety key
20
Height/bevel adjusting handwheel
21
Bevel-locking lever
22
Mitre gauge groove
23
Working table
13
KNOW YOUR TABLE SAW
12
11
Blade guard:
The guard is installed over the riving knife. It protects the operator’s hand from being cut while providing a
clear view of the material to be cut during through-sawing cuts.
Bevel-locking lever:
This lever under the work table surface on the front of the cabinet, locks the angle setting of the blade.
WARNING!
• Use only 10" (25.4 cm) diameter blades rated at maximum safe operating speeds of
4700 RPM or higher. Failure to heed this warning could result in personal injury.
• The blades should always be kept sharp. Use a reputable sharpening service to sharpen
the blades when needed.
• Never store the blades stacked on top of one another. Place material such as cardboard
between them to keep the blades from coming into contact with one another.
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Height/bevel adjusting handwheel:
Located on the front of the cabinet, this handwheel is used to lower and raise the blade for adjustments or
blade replacement. The handwheel also makes the adjustment for bevel angles easy.
Rip fence locking handle:
The handle on the front of the rip fence releases or locks the rip fence with respect to the work table.
Mitre gauge:
This mitre gauge aligns the wood for a cross cut. The easy-to-read indicator shows the exact angle for a
mitre cut.
Mitre gauge grooves:
The mitre gauge rides in these grooves on either side of the blade.
Front rail:
Front rail provides support for the rip fence.
Rip fence:
The rip fence is a sturdy metal fence that can be locked to the work table to guide the workpiece securely.
KNOW YOUR TABLE SAW
Scale:
Located on the front rail, the easy-to-read scale provides precise measurements for rip cuts.
Riving knife:
The riving knife is a metal piece, slightly thinner than the saw blade, used to keep the kerf open to prevent
kickback.
Switch assembly:
This saw has an easy-access power switch. The switch located on the front of the cabinet allows the operator
to turn the table saw On/Off easily. To lock the switch in the Off position, remove the safety key from the
switch. Place the key in a location that is inaccessible to children and others not qualified to use the tool.
Arbor:
The arbor is a shaft on which a blade is mounted.
Wooden spacer:
The wooden spacer is attached on one side of the rip fence to prevent the material from being caught
between the bottom of the rip fence and the work table, when ripping material such as thin paneling.
Work table:
The surface to which the workpiece is attached while cutting.
Operating components:
The upper portion of the blade projects up through the table and is surrounded by an insert called the table
insert. The height of the blade is set with a handwheel on the front of the cabinet.
Detailed instructions are provided in the “Operating Instructions” section of this manual for the basic cuts:
cross cuts, mitre cuts, bevel cuts, and compound cuts.
The rip fence is used to position work for lengthwise cuts. A scale on the front rail shows the distance
between the rip fence and the blade.
It is very important to use the blade guard assembly for all through-sawing operations. The blade guard
assembly includes: riving knife, anti-kickback pawls, and plastic blade guard.
Applications:
You can use this tool for the purposes listed below:
• Straight-line cutting operations such as cross cutting, ripping, mitreing 0-45° mitre angle, bevel
crosscutting 0-45° blade bevel and 90° mitre angle and 0-45° blade bevel and 0-45° mitre angle.
• Cabinet making and woodworking.
Causes of kickback:
Kickback can occur when the blade stalls or binds, causing the workpiece to be kicked back toward the
operator with great force and speed. If your hands are near the saw blade, they may be jerked loose from
the workpiece and come into contact with the blade. Obviously, kickback can cause serious injury, and it is
well worth using precautions to avoid the risks.
Kickback can be caused by any action that pinches the blade in the wood, such as the following:
• Making a cut with incorrect blade depth.
• Sawing into knots or nails in the work piece.
• Twisting the wood while making a cut.
• Failing to support the workpiece.
• Forcing a cut.
• Cutting warped or wet lumber.
• Using the wrong blade for the type of cut.
• Not following correct operating procedures.
• Misusing the saw.
• Failing to use the anti-kickback pawls.
• Cutting with a dull, gummed-up, or improperly set blade.
KNOW YOUR TABLE SAW
NOTE:
This table saw is designed to cut wood and wood composition products only. It is not designed for cutting
large panels. Depending on the shape of the panel, use the rip fence or mitre gauge.
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Avoiding kickback:
• Always use the correct blade depth setting. The top of the blade teeth should clear the workpiece by
1/8 - 1/4" (3.2 - 6.4 mm).
• Inspect the workpiece for knots or nails before beginning a cut. Knock out any loose knots with a
hammer. Never saw into a loose knot or nail.
• Always use the rip fence when rip cutting and the mitre gauge when crosscutting. This helps to prevent
twisting the wood in the cut.
• Always use clean, sharp, and properly set blades. Never make cuts with dull blades.
• To avoid pinching the blade, support the work properly before beginning a cut.
• When making a cut, use steady, even pressure. Never force cuts.
• Do not cut wet or warped lumber.
• Always hold the workpiece firmly with both hands or with push sticks. Keep your body in a balanced
position to be ready to resist kickback should it occur. Never stand directly in line with the blade.
• Use the right type of blade for the cut being made.
KNOW YOUR TABLE SAW
PACKAGE CONTENTS
FOR TABLE SAW
No. Description Qty Illustration
Table saw assembly
1
Blade guard assembly
2
Anti-kickback pawls assembly
3
Rip fence
4
1
1
1
1
ASSEMBLY INSTRUCTIONS
Rip fence locking handle
5
Bevel adjusting handwheel
6
Mitre gauge
7
Push stick
8
1
1
1
1
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