Page 1
INSTRUCTION
MANUAL
IMPORTANT:
Read and understand this instruction manual
thoroughly before using the product.
model no. 054-8146-8
RECIPROCATING SAW
Page 2
3
TABLE OF CONTENTS
Technical Specifications 4
Safety Guidelines 5–8
Key Parts Diagram 9
Important Information 10
Assembly Instructions 11–12
Operating Instructions 13–15
Maintenance 16
Troubleshooting 17
Part list 18–20
Warranty 21–22
NOTE: If any parts are missing or damaged, or if you
have any questions, please call our toll-free helpline at
1-800-689-9928
SAVE THESE INSTRUCTIONS
• This manual contains important safety and
operating instructions. Read all instructions
and follow them with use of this product.
TABLE OF CONTENTS
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model no. 054-8146-8 | contact us 1.800.689.9928
TECHNICAL SPECIFICATIONS
Rated voltage 120 V~ 60Hz
Rated power input 10A
No load speed 0-2700 SPM
Blade stroke 1 1/8" (29 mm)
Weight 8 lb 10 oz (3.9 kg)
RULES FOR SAFE OPERATION
KNOW YOUR TOOL
To operate this tool, carefully read this Instruction Manual and all labels affixed
to the reciprocating saw. Keep this Manual available for future reference.
IMPORTANT
This tool should only be serviced by a qualified service technician. For more
information, call the toll free helpline at 1-800-689-9928.
READ ALL INSTRUCTIONS CAREFULLY
SAVE THESE INSTRUCTIONS
GENERAL POWER TOOL SAFETY WARNINGS
WARNING!
Read all safety warnings and instructions. Failure to follow the warnings
and instructions may result in electric shock, fire and/or serious injury.
SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE.
The term “power tool” in the warnings refers to your mains-operated (corded)
power tool or battery-operated (cordless) power tool.
WORK AREA SAFETY
• Keep the work area clean and well lit. Cluttered or dark areas invite accidents.
• Do not operate power tools in explosive atmospheres, such as in the presence
of flammable liquids, gases or dust. Power tools create sparks, which may
ignite the dust or fumes.
• Keep children and bystanders away while operating a power tool. Distractions
can cause you to lose control.
ELECTRICAL SAFETY
• Power tool plugs must match the outlet. Never modify the plug in any way. Do
not use any adapter plugs with earthed (grounded) power tools. Unmodified
plugs and matching outlets will reduce the risk of electric shock.
• Avoid body contact with earthed or grounded surfaces such as pipes,
radiators, ranges and refrigerators. There is an increased risk of electric shock
if your body is earthed or grounded.
• Do not expose power tools to rain or wet conditions. Water entering a power
tool will increase the risk of electric shock.
• Do not abuse the cord. Never use the cord for carrying, pulling or unplugging
the power tool. Keep the cord away from heat, oil, sharp edges or moving
parts. Damaged or entangled cords increase the risk of electric shock.
SAFETY GUIDELINES
TECHNICAL SPECIFICATIONS
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• When operating a power tool outdoors, use an extension cord suitable for outdoor
use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
• If operating a power tool in a damp location is unavoidable, use a ground-fault
circuit interrupter (GFCI) protected supply. Use of a GFCI reduces the risk of
electric shock.
PERSONAL SAFETY
• Stay alert, watch what you are doing and use common sense when operating
a power tool. Do not use the tool while tired or under the influence of drugs,
alcohol, or medication. A moment of inattention while operating power tools
may result in serious personal injury.
• Use personal protective equipment. Always wear eye protection. Protective
equipment such as dust mask, non-skid safety shoes, hard hat, or hearing
protection, used for appropriate conditions, will reduce personal injuries.
• Prevent unintentional starting. Ensure the switch is in the off-position before
connecting to power source and/or battery pack, picking up or carrying the
tool. Carrying power tools with your finger on the switch or energising power
tools that have the switch on invites accidents.
• Remove any adjusting key or wrench before turning the power tool on. A
wrench or a key left attached to a rotating part of the power tool may result in
personal injury.
• Do not overreach. Keep proper footing and balance at all times. This enables
better control of the power tool in unexpected situations.
• Dress properly. Do not wear loose clothing or jewellery. Keep your hair,
clothing and gloves away from moving parts. Loose clothes, jewellery or long
hair can be caught in moving parts.
• If devices are provided for the connection of dust extraction and collection
facilities, ensure that these are connected and properly used. Use of these
devices can reduce dust-related hazards.
POWER TOOL USE AND CARE
• Do not force the power tool. Use the correct power tool for your application.
The correct power tool will do the job better and more safely at the rate for
which it was designed.
• Do not use the power tool if the switch does not turn it on and off. Any power
tool that cannot be controlled with the switch is dangerous and must be repaired.
• Disconnect the plug from the power source and/or the battery pack from the
power tool before making any adjustments, changing accessories, or storing
power tools. Such preventive safety measures reduce the risk of starting the
power tool accidentally.
• Store idle power tools out of the reach of children and do not allow persons
unfamiliar with the power tool or these instructions to operate the power tool.
Power tools are dangerous in the hands of untrained users.
• Maintain power tools. Check for misalignment or binding of moving parts,
breakage of parts and any other condition that may affect the power tool’s
operation. If damaged, have the power tool repaired before use. Many
accidents are caused by poorly maintained power tools.
• Keep cutting tools sharp and clean. Properly maintained cutting tools with
sharp cutting edges are less likely to bind and are easier to control.
• Use the power tool, accessories, tool bits, etc. in accordance with these
instructions, taking into account the working conditions and the work to be
performed. Use of the power tool for operations different from those intended
could result in a hazardous situation.
SERVICE
• Have your power tool serviced by a qualified repair person using only
identical replacement parts. This will ensure that the safety of the power tool
is maintained.
ADDITIONAL SAFETY RULES FOR RECIPROCATING SAWS
• Hold the power tool by the insulated gripping surfaces when performing an
operation where the cutting accessory may contact hidden wiring or its own
cord. If a cutting accessory contacts a “live” wire, it may make the exposed
metal parts of the power tool “live” and could give the operator an electric
shock.
• Use clamps or another practical way to support the workpiece and secure it
to a stable platform. Holding the work by hand or against your body leaves it
unstable and may lead to loss of control.
• Before starting to cut, turn the tool “ON” and allow the blade to come to full
speed. The tool can chatter or vibrate if the blade speed is too slow at the
beginning of cut and could kickback.
• Always disconnect the tool from the power source before changing the saw
blade and/or adjusting the saw base.
• The saw blade must be securely locked in its holder. Check that the blade has
been securely seated before use.
• Make certain that all adjusting screws and the blade holder are tight before
making a cut. Loose adjusting screws and holders can cause the tool or blade
to slip and loss of control may result.
• Check that the switch is “off” before plugging the tool in. Accidental starting
could cause injury.
• Secure material before cutting. Never hold it in your hand or across legs. Small
or thin material may flex or vibrate with the blade, causing loss of control.
• Never touch the saw blade immediately after use. It may be hot after
prolonged use.
SAFETY GUIDELINES
SAFETY GUIDELINES
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PACKAGE CONTENTS
Reciprocating Saw, wood-cutting blade and instruction manual.
KEY PARTS DIAGRAM
1 2 3 4 5
6
7
NO. PART NO. PART
1 Saw blade 5 Variable-speed trigger
2 Base (shoe) assembly 6 Live tool indicator light
3 Blade-clamp lever 7 Shoe-release button
4 Scrolling/orbital/straight
indicator
• Always wear safety goggles or eye protection when using this tool. Use a dust
mask or respirator if the cutting generates a great amount of dust.
• Keep hands away from the cutting area. Do not reach under the material being
cut. The proximity of the blade to your hand is hidden from your sight.
• Do not use dull or damaged saw blades and accessories.
• Protect your hearing. Wear appropriate personal hearing protection during
use. Under some conditions and duration of use, noise from this product may
contribute to hearing loss.
• The label on your tool may include the following symbols. The symbols and
their definitions are as follows:
V ..................... Volts
A ..................... Amperes
Hz ................... Hertz
W .................... Watts
min ................. Minutes
............... Alternating current
............. Direct current
n
0
................... No-load speed
............... Class II Construction
…/min ........... Revolutions or reciprocation per minute
............... Grounding terminal
BPM ............... Beats per minute
.............. WARNING – To reduce the risk of injury, user must read
instruction manual.
SAFETY GUIDELINES
KEY PARTS DIAGRAM
WARNING!
• Remove the reciprocating saw from the package, and examine it
carefully. Do not discard the carton or any packaging material until all
parts have been examined.
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IMPORTANT INFORMATION
Before attempting to use this reciprocating saw, become familiar with all of its
operating features and safety requirements.
This reciprocating saw features the ideal speed/stroke combination for efficient
cutting. For optimum performance and safety, read the following operating
instructions before using.
VARIABLE SPEED (g1)
The trigger switch delivers higher speed
with increased trigger pressure, and lower
speed with decreased trigger pressure.
LIVE TOOL INDICATOR (g2)
Your reciprocating saw has a “live tool
indicator” green light, located where
the power cord enters the handle. This
green light is always on when the saw is
plugged into a power source.
ASSEMBLY INSTRUCTIONS
INSTALLING A SAW BLADE (g3)
1. Disconnect the saw from the power
supply.
2. Open the blade-clamp lever.
3. Insert the saw blade into the blade
clamp as far as possible, and close the
blade clamp lever to lock the blade in
position.
REMOVING THE SAW BLADE (g3)
1. Disconnect the saw from the power supply.
2. Open the blade-clamp lever.
3. Remove the saw blade from the blade clamp.
BASE (SHOE) ASSEMBLY
SLIDING THE SHOE IN OR OUT(g4)
For maximum control and longer blade
life, the base assembly slides in or out to
adjust the effective stroke length.
1. Disconnect the saw from the power
supply.
2. Press the shoe-release button and slide
the shoe to the desired position. The
shoe can be locked in any position.
3. Release the shoe-release button to
lock the shoe in the desired position.
ASSEMBLY INSTRUCTIONS
WARNING!
• Make sure that the front end of the blade extends through the
footplate for the entire stroke length. Do not use specialty blades
that are very short or those with a significant cant. The blade must
not contact the footplate at any point in its stroke. A blade that is too
short or canted could jam inside the foot and snap.
IMPORTANT INFORMATION
WARNING!
• Do not allow familiarity with the reciprocating saw to cause a
lack of alertness. A fraction of second of carelessness is enough
to cause severe injury.
• If any part of the reciprocating saw is missing or damaged, do
not use the saw until the part has been repaired or replaced.
Failure to head this warning could result in serious injury.
• Always unplug the tool from the power source before making any
adjustment or attaching accessories.
• Always make sure the switch is “OFF” before plugging in.
g1
g3
g4
g2
Live tool
indicator
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PIVOTING THE SHOE (g5)
The shoe pivots to provide maximum
control against the surface being cut.
1. Disconnect the saw from the power
supply.
2. Hold the saw securely, and then pivot
the shoe to the desired angle.
SCROLLING/ORBITAL/STRAIGHT
FUNCTION (g6)
1. Disconnect the saw from the power
supply.
2. Turn the indicator to the “
”
position to allow the saw head to be
rotated relative to the body.
3. Move the indicator to either cutting
action setting to lock the saw head in
position.
4. Turn the indicator to the “
”
position for straight cutting action.
5. Turn the indicator to the “
” position for orbital cutting action.
This reciprocating saw has a pendulum action to make the blade swing slightly
as it cuts.
Pendulum action increases the speed of the cut, but may result in a rougher
finish to the cut in some materials.
Experiment on a piece of scrap material to determine the optimum pendulum
action setting.
OPERATING INSTRUCTIONS
TURNING THE SAW ON AND OFF
1. Depress the trigger switch to turn the saw ON.
2. Release the trigger switch to turn the saw OFF.
GENERAL CUTTING
1. Make sure that the workpiece is firmly clamped.
2. Use the appropriate type and size of blade for the workpiece material and
size.
3. Adjust the pivot shoe as necessary to expose unworn blade teeth for longer
blade life.
4. Check for clearance behind the workpiece so that the blade will not impact
another surface.
5. Clearly mark the line of cut on the workpiece. If cutting metal, apply cutting
oil on the line.
6. Connect the power cord of your reciprocating saw to a standard household
power outlet.
7. Hold the saw firmly with both hands. Make sure to keep your hands on the
insulated gripping areas only.
ASSEMBLY INSTRUCTIONS
OPERATING INSTRUCTIONS
WARNING!
• Before plugging in the tool, always check to determine that the
switch performs properly and returns to the “OFF” position
when released.
• Hold the tool only by the plastic handle and the insulated grip
area to help prevent electrical shock. When sawing into walls or
floors you may encounter electrical wiring. Sawing into a “live”
wire will cause electric shock.
• Do not allow familiarity with the saw to make you careless. One
careless fraction of a second is enough to inflict serious injury
NOTICE:
• If sawing fiberglass, plaster, wallboard, or spackling compound, clean the
motor vents frequently with a vacuum or compressed air. These materials are
highly abrasive and may accelerate the wear on motor bearings and brushes.
• Always wear safety goggles when cleaning tools using compressed air.
•Cutting speeds should vary with the workpiece. Hard materials, such as
metals, require lower speeds; for softer materials use higher speeds.
g5
g6
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8. Depress the trigger switch to start the saw and bring it to the maximum
desired cutting speed before applying the blade to the workpiece.
9. Do not force the tool. Place the shoe firmly on the workpiece while cutting.
Use only enough steady pressure on the blade to keep the saw cutting.
10. Reduce pressure as the blade comes to the end of the cut.
11. Release the trigger switch. Allow the saw to come to a complete stop before
removing the blade from the workpiece.
12. If sawing fiberglass, plaster, wallboard, or spackling compound, clean the
motor vents frequently with a vacuum or compressed air. Always wear safety
goggles when cleaning tools using compressed air. These materials are highly
abrasive and may accelerate the wear on motor bearings and brushes.
PLUNGE CUTTING
Your reciprocating saw is ideal for plunge
cutting directly into surfaces that cannot
be cut from an edge, such as walls or
floors.
Plunge cutting may be done two ways,
depending on how the blade is inserted.
In thick materials and in harder materials,
such as metal, plunge cutting should
not be attempted. Such materials can
be cut with the reciprocating saw only
by starting the cut from the edge of the
material or from a hole drilled all the way
through the material that is large enough
to accommodate the saw blade.
1. Insert the blade into the tool. If the
blade was inserted with the teeth
facing down toward the lower surface
of the tool, hold the tool as shown in
fig 7, resting the edge of the shoe on
the workpiece. If the blade was inserted with the teeth facing up toward the
upper surface of the tool, hold the tool as shown in fig 8, resting the edge of
the shoe on the workpiece as shown.
2. Raise the blade so that it is just above the workpiece and does not contact
the workpiece.
3. With the blade just above the
workpiece, depress the trigger switch.
Then using the edge of the shoe
as a pivot, lower the blade into the
workpiece (fig 9).
4. As the blade starts cutting, raise the
handle of the tool slowly until the shoe
rest firmly on the workpiece. Then
guide the tool along your cutting line
to acquire the desired cut.
5. After the blade has penetrated through
the workpiece, continue sawing along
the marked cutting line (fig 10).
6. Release the trigger switch. Allow the
saw to come to a complete stop before
removing the blade from the workpiece.
METAL CUTTING
The saw can be used to cut metals, such
as sheet steel, pipe, steel rods, aluminium,
brass, and copper. Be careful not to twist or
bend the saw blade. Do not force the tool.
The use of cutting oil is recommended
when cutting soft metals and steel. Cutting
oil will keep the blade cool, increase
cutting action, and prolong blade life.
1. Securely clamp the workpiece in
position, and make the cut close to the
clamping point to minimize vibration
of the work being cut.
2. When cutting conduit pipe or angle
iron, clamp the work in a vise, if
possible, and cut close to the vise.
3. To cut thin sheet material, “sandwich”
the material between pieces of hardboard or plywood, and clamp the layers
together in order to reduce vibration and tearing of the material.
OPERATING INSTRUCTIONS
OPERATING INSTRUCTIONS
WARNING!
• Risk of injury, don’t plunge cut in metal.
g8
g7
g9
g10
WARNING!
• Never use gasoline as a cutting oil, because normal sparking
could ignite the fumes.
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MAINTENANCE
Inspect the reciprocating saw, the on/off switch, and the cord for damage before
each use. Check for damaged, missing, or worn parts. Check for loose screws,
misalignment or binding of moving parts, or any other condition that may affect
the operation of the reciprocating saw. If abnormal vibration or noise occurs,
turn the reciprocating saw off immediately and have the problem corrected
before further use.
Using compressed air may be the most effective cleaning method. Always wear
safety goggles when cleaning tools using compressed air.
TROUBLESHOOTING
Problem Possible causes Solution
Motor does not start Tool not plugged in Check that all cords are plugged in
Cutting is difficult
Saw is damaged Replace the saw
Wrong saw blade Use the right saw blade
If the problem remains unsolved after performing the checks described above,
call the toll-free helpline at 1-800-689-9928.
TROUBLESHOOTING
MAINTENANCE
WARNING!
• Do not let brake fluid; gasoline, petroleum-based products,
penetrating oil, etc. come into contact with plastic parts. These
substances contain chemicals that can damage, weaken, or
destroy plastic.
• When servicing, use only identical replacement parts. The use
of any other parts may create a hazard or cause damage to the
product.
• If the supply cord is damaged, it must be replaced by a specially
prepared cord available through the service organization.
• Use only accessories that are recommended for this reciprocating
saw by the manufacturer. Accessories that may be suitable for one
tool may become hazardous when used with another tool.
• Maintain tools with care. Keep cutting tools sharp and clean.
Properly maintained tools with sharp cutting edges are less likely
to bind, and are easier to control.
• In order to ensure safety and reliability, all repairs should be
performed by a qualified service technician.
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EXPLODED VIEW
No. Part No. Description No. Part No. Description
1 3700796000 Terminal 28 5610097000
Thread Forming
Screw
2 2740115000 Stator 29 3704202000 Felt Ring
3 5610049000 Tapping Screw 30 5690015000 O Ring
4 3120993000 Bearing Holder 31 3124209000 Bush
5 5700008000 Ball Bearing 32 3660260000 Torsion Spring
6 5610006000 Tapping Screw 33 3550727000 Shaft
7 2800032000 Brush Holder 34 5660001000 E Ring
8 4960030000 Carbon Holder 35 3402195000 Lever
9 2750869000 Rotor 36 3420656000 Front Gear Housing
10 3123925000 Fan Baffle 37 3123940000 Becket
11 3123918000 Lanter Ring 38 3123917000 Front Handle
12 3704086000
Bearing
Clamping Plate
39 5670187000 Pin
13 3121057000 Rubber Ring 40 2822478000
Lock Wrench
Assembly
14 5650235000 Washer 41 3660350000 Torsion Spring
15 5700015000 Ball Bearing 42 3420666000 Adjusting Pole
16 3700335000 Washer 43 5610062000
Thread Forming
Screw
17 5660013000
Circlips for
Shaft
44 5630007000
Prevailing Torque
Hexagon Nut
18 3123927000 Limit Plate 45 3700671000 Bevel Support
19
5660029000
b1
E Ring 46 3810008000
Reciprocatingsaw
Blade
20 3402248000
Pendulum Lever
Set
47 3520276000 Rotating Brush
21 3320634000 Left Guard 48 3550932000 Bushing
22 3660050000 Spring B 49 5670042000 Located Pin
23 3700191000 Cap 50 5670182000 Pin
24 3123996000 Dust Cap 51 3660317000 Torsion Spring
25 3420654000 Gear Case Cover 52 3123512000 Sleeve
26 5660152000
Circlips for
Shaft
53 5660145000 Circlips for Shaft
27 3520365000 Lock Ring 54 3704134000 Clamp
PART LIST
PART LIST
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No. Part No. Description No. Part No. Description
55 3700249000 Washer 78 5700182000 Needle Bearing
56 3520337000
Aligning
Bearing
79 3420653000 Gear Case
57 5660151000 Circlips for Hole 80 5620396000
Screw With
Washer
58 5670003000 Spring Pin 81 5610057000
Thread Forming
Screw
59 5670204000 Pin 82 5610045000 Tapping Screw
60 3550998000 Plunger 83 3123919000 Motor Housing
61 3420657000 Drive Bracket 84 5610035000 Tapping Screw
62 2822483000
Bevel Support
Set
85 3704183000 Heat Sink
63 5670185000 Pin 86 5610010000 Tapping Screw
64 3660265000 Spring 87 4870370000 Switch
65 3123798000
Adjusting
Sleeve
88 4930004000 Connector
66 3551127000 Shaft 89 3700285000 Cord Anchorage
67 5660137000 E Ring 90 5610093000 Tapping Screw
68 3704130000 Link 91 3123707000 Transparence Cap
69 5680021000 Rivet 92 4540017000
Power Supply
Indicator
70 3551000000 Spindle Lock 93 3320635000 Right Handle
71 3550277000 Crank Roller 94 3320633000 Left Handle
72 3550280000 Needle Pin 95 4860218000
Internal Wire
Assembly
73 5620074000 Screw 96 4860215000
Internal Wire
Assembly
74 3704188000 Counterweight 97 4860219000
Internal Wire
Assembly
75 3320636000 Right Guard 98 4810002000 Power Cord & Plug
76 5610103000 Tapping Screw 99 3121045000 Cord Guard
77 2822482000 Gear Set
If the problem remains unsolved after performing the checks described above,
call the toll-free helpline at 1-800-689-9928.
5-YEAR LIMITED WARRANTY
This Mastercraft Maximum product is guaranteed against defects
in workmanship and materials for a period of 5 years from
the date of original retail purchase, with the exception of the
following components:
a) Component A: Batteries, chargers and carrying case, which are
guaranteed against defects in workmanship and materials for a
period of 2 years from the date of original retail purchase;
b) Component B: Accessories, which are guaranteed against
defects in workmanship and materials for a period of 1 year
from the date of original retail purchase.
Subject to the conditions and limitations described below, this product, if
returned to us with proof of purchase within the stated warranty period, and if
covered under this warranty, will be repaired or replaced (with the same model
or one of equal value or specification), at our option. We will bear the cost of
any repair or replacement and any labour costs relating thereto.
This warranty is subject to the following conditions and limitations:
a) A bill of sale verifying the purchase and purchase date must be provided;
b) This warranty will not apply to any product or part thereof that is worn or
broken, or that has become inoperative due to abuse, misuse, accidental
damage, neglect or lack of proper installation, operation or maintenance (as
outlined in the applicable owner’s manual or operating instructions), or that is
being used for industrial, professional, commercial or rental purposes;
c) This warranty will not apply to normal wear and tear or to expendable parts
or accessories that may be supplied with the product and that are expected
to become inoperative or unusable after a reasonable period of use;
d) This warranty will not apply to routine maintenance and consumable items,
including but not limited to fuel, lubricants, vacuum bags, blades, belts,
sandpaper, bits, fluids, tune-ups or adjustments;
e) This warranty will not apply where damage is caused by repairs made or
attempted by others (i.e.: persons not authorized by the manufacturer);
f) This warranty will not apply to any product that was sold to the original
purchaser as a reconditioned or refurbished product (unless otherwise
specified in writing);
g) This warranty will not apply to any product or part thereof if any part from
another manufacturer is installed therein or if any repairs or alterations have
been made or attempted by unauthorized persons;
h) This warranty will not apply to normal deterioration of the exterior finish,
including but not limited to scratches, dents, paint chips, or to any corrosion
or discolouring by heat, abrasive and chemical cleaners; and
PART LIST
WARRANTY
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i) This warranty will not apply to component parts sold by and identified as
the product of another company, which shall be covered under the product
manufacturer’s warranty, if any.
Additional Limitations
This warranty applies only to the original purchaser, and may not be transferred.
Neither the retailer nor the manufacturer shall be liable for any other
expense, loss or damage, including but not limited to any indirect, incidental,
consequential or exemplary damages arising in connection with the sale, use or
inability to use this product.
Notice to Consumer
This warranty gives you specific legal rights, and you may have other rights,
which may vary from province to province. The provisions contained in this
warranty are not intended to limit, modify, take away from, disclaim or exclude
any statutory warranties set forth in any applicable provincial or federal
legislation.
IMPORTED BY MASTERCRAFT CANADA TORONTO, CANADA M4S 2B8
WARRANTY
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