model no. 054-4289-2
20V max* LITHIUM-ION
CORDLESS ORIBITAL JIGSAW
IMPORTANT:
Read and understand this instruction manual thoroughly
before using the product.
INSTRUCTION
MANUAL
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TABLE OF CONTENTS
Technical Specifications 4
Safety Guidelines 5
Key Parts Diagram 9
Assembly Instructions 10
Operating Instructions 13
Maintenance 16
Troubleshooting 17
Parts List 18
Warranty 20
NOTE:
If any parts are missing or damaged, or if you have any questions,
please call our toll-free helpline at 1-800-689-9928.
SAVE THESE INSTRUCTIONS
• This manual contains important safety and operating instructions. Read all
instructions and follow them with use of this product.
TABLE OF CONTENTS
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TECHNICAL SPECIFICATIONS
TECHNICAL SPECIFICATIONS
No-load speed 0-2800 SPM
Length of stroke 1" (25.4 mm)
Cutting capacity: wood 2 9/16" (65 mm)
Cutting capacity: metal 1/4" (6 mm)
Blade type T- and U-shank
Cutting-angle range 0-45° left & right
Weight 3 lb 11 oz (1.68 kg) without battery
Battery voltage 20V max* DC
*Maximum battery voltage without workload; with workload nominal voltage is 18V.
5
SAFETY GUIDELINES:
WARNING!
Safety symbols in this Instruction Manual are used to flag possible dangers. The safety
symbols and their explanations require your full understanding. The safety warnings do not
by themselves eliminate any danger, nor are they substitutes for proper accident prevention
measures.
WARNING!
This Safety Alert Symbol indicates caution, warning, or danger. Failure to obey a safety
warning can result in serious injury to yourself or others. To reduce the risk of injury, fire, or
electric shock, always follow the safety precautions.
KNOW YOUR TOOL
To operate this tool, carefully read this Instruction Manual and all labels affixed to the Cordless Orbital
Jigsaw before using. Keep this manual available for future reference.
IMPORTANT
This tool should only be serviced by a qualified service technician. For more information, call the
toll-free helpline at 1-800-689-9928.
READ ALL INSTRUCTIONS THOROUGHLY
SAVE THESE INSTRUCTIONS
SAFETY GUIDELINE FOR POWER TOOLS
WARNING!
Read all safety warnings and instructions. Failure to follow the warnings and instructions
may result in electric shock, fire and/or serious injury.
SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE.
The term “power tool” in the warnings refers to your mains-operated (corded) power tool or batteryoperated (cordless) power tool.
WORK AREA SAFETY
• Keep the work area clean and well lit. Cluttered or dark areas invite accidents.
• Do not operate power tools in explosive atmospheres, such as in the presence of
flammable liquids, gases or dust. Power tools create sparks, which may ignite the dust or
fumes.
• Keep children and bystanders away while operating a power tool. Distractions can cause
you to lose control.
SAFETY GUIDELINES
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ELECTRICAL SAFETY
• Power tool plugs must match the outlet. Never modify the plug in any way. Do not use
any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching
outlets will reduce risk of electric shock.
• Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges
and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
• Do not expose power tools to rain or wet conditions. Water entering a power tool will
increase the risk of electric shock.
• Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the
power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or
entangled cords increase the risk of electric shock.
• When operating a power tool outdoors, use an extension cord suitable for outdoor use.
Use of a cord suitable for outdoor use reduces the risk of electric shock.
• If operating a power tool in a damp location is unavoidable, use a ground-fault circuit
interrupter (GFCI) protected supply. Use of a GFCI reduces the risk of electric shock.
PERSONAL SAFETY
• Stay alert, watch what you are doing and use common sense when operating a power
tool. Do not use a power tool while you are tired or under the influence of drugs,
alcohol or medication. A moment of inattention while operating power tools may result in
serious personal injury.
• Use personal protective equipment. Always wear eye protection. Protective equipment
such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate
conditions will reduce personal injuries.
• Prevent unintentional starting. Ensure the switch is in the off-position before
connecting to power source and/or battery pack, picking up or carrying the tool.
Carrying power tools with your finger on the switch or energising power tools that have the
switch on invites accidents.
• Remove any adjusting key or wrench before turning the power tool on. A wrench or a
key left attached to a rotating part of the power tool may result in personal injury.
• Do not overreach. Keep proper footing and balance at all times. This enables better
control of the power tool in unexpected situations.
• Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves
away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
• If devices are provided for the connection of dust extraction and collection facilities,
ensure that these are connected and properly used. Use of these devices can reduce dust-
related hazards.
POWER TOOL USE AND CARE
• Do not force the power tool. Use the correct power tool for your application. The correct
power tool will do the job better and more safely at the rate for which it was designed.
SAFETY GUIDELINES
7
• Do not use the power tool if the switch does not turn it on and off. Any power tool that
cannot be controlled with the switch is dangerous and must be repaired.
• Disconnect the plug from the power source and/or the battery pack from the power
tool before making any adjustments, changing accessories, or storing power tools.
Such preventive safety measures reduce the risk of starting the power tool accidentally.
• Store idle power tools out of the reach of children and do not allow persons unfamiliar
with the power tool or these instructions to operate the power tool. Power tools are
dangerous in the hands of untrained users.
• Maintain power tools. Check for misalignment or binding of moving parts, breakage of
parts and any other condition that may affect the power tool’s operation. If damaged,
have the power tool repaired before use. Many accidents are caused by poorly maintained
power tools.
• Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting
edges are less likely to bind and are easier to control.
• Use the power tool, accessories, tool bits, etc. in accordance with these instructions,
taking into account the working conditions and the work to be performed. Use of the
power tool for operations different from those intended could result in a hazardous situation.
BATTERY TOOL USE AND CARE
• Recharge only with the charger specified by the manufacturer. A charger that is suitable
for one type of battery pack may create a risk of fire when used with another battery pack.
• Use power tools only with specifically designated battery packs. Use of any other battery
packs may create a risk of injury and fire.
• When battery pack is not in use, keep it away from other metal objects, like paper clips,
coins, keys, nails, screws or other small metal objects, that can make a connection from
one terminal to another. Shorting the battery terminals together may cause burns or a fire.
• Under abusive conditions, liquid may be ejected from the battery; avoid contact. If
contact accidentally occurs, flush with water. if liquid contact eyes, additionally seek
medical help. Liquid ejected from the battery may cause irritation or burns.
SERVICE
• Have your power tool serviced by a qualified repair person using only identical
replacement parts. This will ensure that the safety of the power tool is maintained.
SAFETY GUIDELINES FOR CORDLESS ORBITAL JIGSAW
WARNING!
To reduce the risk of electric shock or damage to the charger and battery, use only the
batteries and charger listed.
BATTERY PACK CHARGER
054-3124-0, 054-3125-8 054-3126-6
SAFETY GUIDELINES
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• Hold power tools by insulated gripping surfaces when performing an operation where
the tool may contact hidden wiring or its own cord. Contact with a “live” wire may make
exposed metal parts of the power tool “live” and could give the operator an electric shock.
• Use clamps or another practical way to support and secure the workpiece to a stable
platform. Holding the work by hand or against your body is unstable and may lead to loss of
control.
• Keep hands away from cutting area. Do not reach under the material being cut. The
proximity of the blade to your hand is hidden from your sight.
• Do not use dull or damaged blades. Bent blade can break easily or cause kickback.
• Never touch the saw blade immediately after use. It may be hot after prolonged use.
• Always wear safety goggles or eye protection when using this tool. Use a dust mask or
respirator or connect the tool to an external dust vacuum if the cutting generates a great amount
of dust.
• Protect your hearing. Wear appropriate personal hearing protection during use. Under some
conditions noise from this product may contribute to hearing loss.
• The label on your tool may include the following symbols. The symbols and their
definitions are as follows:
V ..................... Volts
A ..................... Amperes
Hz ................... Hertz
W .................... Watts
min ................. Minutes
................. Alternating current
............. Direct current
n
0
................... No-load speed
............... Class II Construction
…/min ........... Revolutions or reciprocation per minute
............... Grounding terminal
BPM ............... Beats per minute
SPM ............... Strokes per minute
.............. WARNING – To reduce the risk of injury, user must read instruction manual.
.............. WARNING – To reduce the risk of injury always wear eye protection.
.............. WARNING – To reduce the risk of injury always wear ear protection.
SAFETY GUIDELINES
9
PACKAGE CONTENTS:
Jigsaw, wood-cutting blade, straight edge guide, vacuum adapter and instruction manual
KEY PARTS DIAGRAM
1
2
3
4
5
6
9
7
8
10
No. Description No. Description
1 Lock-off button 6 Blade roller guide
2 Trigger switch 7 Blade-action selector lever
3 LED worklight 8 Locking knob
4 Blade guard 9 Base plate
5 Tool-less blade clamp 10 Keyless bevel lever
Before attempting to use this tool, become familiar with all of its operating features and safety
requirements. For optimum performance and safety, read the following operating instructions carefully
before using the tool.
KEY PARTS DIAGRAM
WARNING!
• Remove the jigsaw from the package and examine it carefully. Do not discard the carton or any packaging
material until all parts are examined.
• If any part of the jigsaw is missing or damaged, do not attach the battery pack to the tool or use the tool
until the part has been repaired or replaced. Failure to heed this warning could result in serious injury.
• Do not allow familiarity with the cordless jigsaw to cause a lack of alertness. A fraction of a second of
carelessness is enough to cause severe injury.
• Carefully read the Instruction Manual for your Mastercraft 20V max* Lithium-Ion Battery and Mastercraft
20V max* Lithium-Ion Charger for safety operation instructions.
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ASSEMBLY INSTRUCTIONS
TO ATTACH BATTERY PACK
(fig 1)
1. Align the raised portion on the battery pack with the
groove on the bottom of the tool, then slide the battery
pack into the body of the tool.
2. Make sure that the battery pack latches securely.
TO DETACH BATTERY PACK
(fig 1)
Depress the battery-release button, located on the
front of the battery pack
INSTALLING AND REMOVING THE SAW
BLADE
(fig 2)
1. Detach the battery pack from the tool.
2. Turn the tool upside down.
3. Depress the tool-less blade clamp and hold it.
4. Insert the saw blade with the back of the blade resting
in the groove in the guide roller. Make sure that the
blade shank is completely inserted in to the blade
clamp. Then release the tool-less blade clamp.
5. Verify that the blade has been secured in place firmly by pulling on the blade.
6. To remove a saw blade, depress the tool-less blade clamp and hold it, then simply pull the blade out of the
blade clamp.
ASSEMBLY INSTRUCTIONS
CAUTION!
• When changing the blade, always wear protective gloves. The sharp edge of the blade can cause personal injury.
• The blade can be very hot after working. Allow the blade to cool after use. The blade can be dangerously hot.
WARNING!
• Check to see if the blade is correctly fastened. An incorrectly or insecurely fastened blade can become loose during operation
and cause a hazard.
• Always ensure that the tool is turned OFF before making any adjustments and installing any attachments.
fig 1
Latch
Detach
Attach
fig 2
Tool-less blade
clamp lever
1
2
Depress
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ADJUSTING THE BASE PLATE FOR BEVEL
CUTTING
(fig 3a, 3b & 3c)
1. Rotate the keyless bevel lever to unlock the base plate;
refer to fig 3a.
2. When the adjustment is blocked by the locking knob on
the plate base, change it to another side.
3. Move the base plate forward so that the base plate can
be beveled; refer to fig 3b.
4. The base plate can be beveled to the left or to the right
and has detents at 0° and 45°; refer to fig 3c. The base
plate can be manually stopped between 0° and 45°
according to the scale marked on the base bracket.
5. When the desired bevel angle is achieved, move the
base plate backward; rotate the keyless bevel lever
back to lock the base plate.
6. Accurate work requires a trial cut. Measure the work
after cutting and reset the angle as necessary setting
until the correct setting is achieved.
ASSEMBLY INSTRUCTIONS
WARNING!
• Do not use a dust extraction system or a vacuum cleaner when cutting metal. Sparks may ignite residual
wood dust.
fig 3b
fig 3c
Keyless
bevel lever
Locking
knob
fig 3a
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INSTALLING THE STRAIGHT EDGE
GUIDE
(fig 4)
1. Loosen the edge-guide locking knob.
2. Insert the bar of the edge guide through the slots in the
base of the jigsaw with the edge guide facing down.
The edge guide can be inserted from either side of the
base.
3. Measure the distance from the edge of the workpiece
to the line of the cut. Slide the edge guide to this
desired distance and tighten the locking knob to secure
the edge guide in place.
DUST EXTRACTION
(fig 5)
To use this feature, attach extraction tube to the base
plate.
ASSEMBLY INSTRUCTIONS
fig 4
Edge-guide
locking knob
fig 5
Dust
Extraction
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OPERATION INSTRUCTIONS
TURNING ON AND OFF
(fig 6)
1. To turn the saw ON, press the lock-off button and while
holding it down, press the trigger switch. (The lock-off
button can be pressed on either side.)
2. To turn the tool OFF, release the trigger switch.
VARIABLE-SPEED TRIGGER SWITCH
Your tool is equipped with a variable-speed trigger
switch. The speed can be adjusted from the minimum
to maximum SPM by the pressure you apply to the
trigger. Apply more pressure to increase the speed
and decrease pressure to the decrease speed.
ELECTRICAL BRAKE
When the trigger is released it activates the electrical
brake to stop the blade quickly. This feature is
especially useful when making repetitive cuts.
BLADE-ACTION SELECTOR LEVER
(fig 7)
Maximum cutting efficiency can be obtained by
adjusting the blade-action selector lever to suit the material being cut.
The following table will help you determine which setting to use for your application. This table is
intended as a guideline only, and test cuts in scrap material should be performed first to determine the
best setting.
Orbit setting Orbit Action Material Type
Suggested Blade
Type
TPI (Teeth per
inch)
Setting “0”
No orbit
Counter top, laminate
board
Wood Cutting Blade
10-12 (Down
stroke blade)
No orbit Thin sheet metal Metal Cutting Blade 14-24
Setting “1” Minimal orbit Plastics and PVC Wood Cutting Blade 10-12
Setting “2” Medium orbit
Plywood, decking and
hardwood
Wood Cutting Blade 6-12
Setting “3” Maximum orbit
General lumber and
soft wood
Wood Cutting Blade 6-10
OPERATING INSTRUCTIONS
fig 6
Lock-off button
fig 7
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LED WORKLIGHT
(fig 8)
The LED worklight will illuminate when the trigger
switch is pressed. This provides additional light on
the surface of the workpiece for operation in lower
light situations.
STRAIGHT CUTTING
(fig 9)
A straight cut can be made by clamping a piece of
wood or a straight edge to the workpiece and guiding
the edge of the saw against it. Make the cut from one
direction only. Never cut halfway and then complete
the cut from the opposite end.
The straight cut can be also made by using the edge
guide supplied with this tool.
GENARAL CUTTING
1. Firmly clamp the workpiece in place.
2. Use the appropriate type and size of blade for the
workpiece.
3. Check the clearance behind the workpiece and assure that the blade will not impact another surface.
4. Clearly mark the line of the cut.
5. Hold the saw firmly. Make sure that your hand is on the insulated gripping areas only.
6. Rest the base plate on the workpiece so that the blade is not in contact with the workpiece.
7. Turn on the jigsaw and bring it to the maximum desired cutting speed before applying the blade to the
workpiece.
8. Slowly move the jig saw into the workpiece.
9. Do not force the tool. Keep the base plate flat against the workpiece while cutting. Use only enough steady
pressure on the blade to keep the saw cutting.
10. Reduce pressure as the blade comes to the end of the cut.
11. Allow the saw to come to a complete stop before removing the blade from the workpiece.
12. If sawing fiberglass, plaster, wallboard, or spackling compound, clean the saw motor vents frequently with
a vacuum or compressed air. Always wear safety goggles when cleaning tools using compressed air. These
materials are highly abrasive and may accelerate the wear on motor bearings and brushes.
OPERATING INSTRUCTIONS
WARNING!
• Allow the blade to come to a complete standstill before setting the jigsaw down.
fig 9
fig 8
LED Worklight
15
METAL CUTTING
When cutting metal, always clamp down the material. Be careful to move the saw along slowly. Use
lower speeds. Do not twist, bend, or force the blade. If the saw jumps or bounces, use a blade with
finer teeth. If the blade is clogged when cutting soft metal, use a blade with coarser teeth.
For easier cutting, lubricate the blade with a stick of cutting wax, if available, or use cutting oil when
cutting steel. Never use gasoline!! Thin metal should be sandwiched between two pieces of wood or
tightly clamped onto a single piece of wood (wood on top of the metal). Draw the cut lines or design on
the top piece of wood.
PLUNGE CUTTING
(fig 10)
Plunge cutting is useful and time-saving for making
rough openings in soft materials. It makes it
unnecessary to drill a hole for an inside or pocket cut.
1. Draw cutting lines for the opening.
2. Hold the saw firmly and tilt it forward so the toe of the
shoe plate rests on the workpiece.
3. Make sure that the blade is well clear of the workpiece.
4. With the toe of the shoe plate held firmly against the
workpiece to prevent side wobble, start the saw and then gradually lower the blade into the workpiece.
5. When the blade touches the workpiece, continue pressing down on the toe of the shoe plate.
6. Slowly pivot the saw like a hinge until the blade cuts through the workpiece and the shoe plate rests flat on
the workpiece.
7. Then begin sawing in the usual manner along the cut line.
OPERATING INSTRUCTIONS
WARNING!
• Before attempting to use this tool, become familiar with all of its operating features and safety requirements.
• Always securely and support the workpiece. Always maintain proper control of the jigsaw. Failure to clamp and
support the workpiece and loss of control of the saw could result in serious injury.
NOTICE: Always apply a steady, firm, downward pressure on the front of the saw as you cut. This will keep the saw blade
from jumping out of the workpiece.
fig 10
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MAINTAINANCE
BEFORE EACH USE
1. Inspect the jigsaw, the trigger switch and the accessories for damage.
2. Check for damaged, missing, or worn parts.
3. Check for loose screws, misalignment or binding of moving parts, or any other condition that may affect
the operation.
4. If abnormal vibration or noise occurs, turn off the tool immediately and have the problem corrected
before further use. Detach the battery before cleaning or performing any maintenance. Using compressed
air may be the most effective cleaning method. Always wear safety goggles when cleaning tools using
compressed air.
MAINTENANCE
WARNING!
• Do not allow brake fluids, gasoline, other petroleum-based products, penetrating oil, etc. to come into contact
with plastic parts. These substances contain chemicals that can damage, weaken, or destroy plastic.
• When servicing, use only identical replacement parts. The use of any other parts may create a hazard or
cause damage to the product.
• Use only accessories that are recommended for this jigsaw by the manufacturer. Accessories that may be
suitable for one tool may become hazardous when used with another tool.
• Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained tools with sharp cutting
edges are less likely to bind, and are easier to control.
• To ensure safety and reliability, all repairs should be performed by a qualified service technician.
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TROUBLESHOOTING
Problem Possible Causes Solution
The jigsaw does not start The battery is depleted Charge the battery
Blade cannot be removed Saw dust in the blade clamp Clean the clamp slot with a brush
Cutting is difficult Saw blade is worn Replace the saw blade
If the problem remians unsolved after performing the checks described above, call the toll-free helpline
at 1-800-689-9928.
TROUBLESHOOTING
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EXPLODED VIEW
PARTS LIST
19
No. Part No. Description No. Part No. Description
1 3321558000 Left Housing 27 3520945000 Crank Roller
2 3402407000
Contact Receptacle
Assembly
28 5660027000 Circlips For Shaft
3 3128596000 Pendulum Lever 29 2823084000 Quick Clamp Assembly
4 3660050000 Spring B 30 5700305000 Upper Sliding Bearing
5 3700191000 Cap 31 3705624000 Sping Piece
6 3520668000 Pendulum Lever Shaft 32 2830082000 Electric Assembly
7 4870452000 Trigger Switch 33 3123507000 Transparent Cap
8 3128606000 Switch Button 34 5610103000 Tapping Screw
9 3660427000 Spring 35 3321557000 English Name
10 3126279000 Located Block 36 3126938000 Sleeve
11 3126278000 Switch Button 37 3705465000 Adjusting Lever
12 2730214000 DC Motor 38 3520719000 Clamp Washer
13 3520943000 Pinion 39 3704869000 Located Block
14 2823427000
Bearing Support
Assembly
40 5630046000 Nut
15 5650556000 Wash 41 5650199000 plain Washer
16 5700184000 Needle Bearing 42 5640213000 Flange Bolt
17 5650007000 Spring Washer 43 2822996000 Base Plate Assembly
18 3700197000 Washer 44 5650278000 Washer
19 5620038000 Screw 45 5620036000 Screw
20 3704792000 Pendulum Plate 46 3400175000 Knob
21 3704959000 Counterweight 47 3550177000
Guiding Roller Support
Pin
22 3550147000 Needle Pin 48 2822813000 Roller Support Set
23 3552550000 Bush 49 3126446000 Vacuum Adapter
24 5650555000 Washer 50 3700675000 Rip Fence
25 2823330000 Gear Set 51 3810049000 Jigsaw Blade
26 3700145000 Washer 52 3650185000 Wire Guard
If any parts are missing or damaged, or if you have any questions, please call the Toll-free Helpline,
at 1-800-689-9928.
PARTS LIST
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This Mastercraft product is guaranteed three (3) years from the date of original retail purchase
against defects in materials and workmanship, except for the following components:
a) Component A: Batteries, chargers and carrying case, which are guaranteed for a period of 2 years from
the date of original retail purchase against defects in workmanship and materials;
b) Component B: Accessories, which are guaranteed for a period of 1-year from the date of original retail
purchase against defects in workmanship and materials.
Subject to the conditions and limitations described below, this product, if returned to us with proof
of purchase within the stated warranty period and if covered under this warranty, will be repaired or
replaced (with the same model, or one of equal value or specification), at our option. We will bear the
cost of any repair or replacement and any costs of labour relating there to.
These warranties are subject to the following conditions and limitations:
a) a bill of sale verifying the purchase and purchase date must be provided;
b) this warranty will not apply to any product or part thereof which is worn or broken or which has become
inoperative due to abuse, misuse, accidental damage, neglect or lack of proper installation, operation or
maintenance (as outlined in the applicable owner’s manual or operating instructions) or which is being
used for industrial, professional, commercial or rental purposes;
c) this warranty will not apply to normal wear and tear or to expendable parts or accessories that may be
supplied with the product which are expected to become inoperative or unusable after a reasonable
period of use;
d) this warranty will not apply to routine maintenance and consumable items such as, but not limited to, fuel,
lubricants, vacuum bags, blades, belts, sandpaper, bits, fluids, tune-ups or adjustments;
e) this warranty will not apply where damage is caused by repairs made or attempted by others (i.e. persons
not authorized by the manufacturer);
f) this warranty will not apply to any product that was sold to the original purchaser as a reconditioned or
refurbished product (unless otherwise specified in writing);
g) this warranty will not apply to any product or part thereof if any part from another manufacturer is
installed therein or any repairs or alterations have been made or attempted by unauthorized persons;
WARRANTY
21
h) this warranty will not apply to normal deterioration of the exterior finish, such as, but not limited to,
scratches, dents, paint chips, or to any corrosion or discolouring by heat, abrasive and chemical cleaners;
and
i) this warranty will not apply to component parts sold by and identified as the product of another company,
which shall be covered under the product manufacturer’s warranty, if any.
Additional Limitations
This warranty applies only to the original purchaser and may not be transferred. Neither the retailer nor
the manufacturer shall be liable for any other expense, loss or damage, including, without limitation,
any indirect, incidental, consequential or exemplary damages arising in connection with the sale, use or
inability to use this product.
Notice to Consumer
This warranty gives you specific legal rights, and you may have other rights, which may vary from
province to province. The provisions contained in this warranty are not intended to limit, modify, take
away from, disclaim or exclude any statutory warranties set forth in any applicable provincial or federal
legislation.
Made in China
Imported by
Mastercraft Canada Toronto, Canada M4S 2B8
WARRANTY
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