MasterCraft 054-3167-8 Owner's Manual

18 V NI-CD CORDLESS IMPACT DRIVER
054-3167-8
Imported by Mastercraft Canada Toronto, Canada M4S 2B8
PRODUCT SPECIFICATIONS
Battery:
18 V, 1.7 Ah Ni-Cd
Speed:
0–2,600 RPM (no load)
Impact speed:
0–3,200 BPM
Torque:
1,150 in/lbs (maximum)
Hex drive:
1/4" Quick release
Charger:
1 hour diagnostic, Class 2
Charger input:
120 V AC, 60 Hz
Charger output:
18 V DC, 2.2 A
Replacement battery:
054-3168-6 Ni-Cd
Weight:
2 lb 10 oz (1.19 kg) without battery
Need Assistance?
Call us on our toll free customer support line: 1-800-689-9928
Technical questions Replacement parts Parts missing from package
2
Product specifications ………….………………………………………………………………...
1
Table of contents ……………………………………………………………………..................
2
General safety warnings …………………………………………………………………………
3–4
Eye, ear & lung protection ……………………………………………………………………….
3–4
Electrical safety …………………………………………………………………………………...
4
Power tool safety ……………………………………………………………………..................
5–6
General safety rules ……………………………………………………………………………...
5
Work area ………………………………………………………………….……………………...
5
Electrical safety …………………………………………………………………………………...
5
Personal safety …………………………………………………………………………………...
5–6
Power tool use and care .………………………………………………………………………..
6
Battery tool use and care ………………………………………………………………………..
6
Service …………………………………………………………………………………………….
6
Specific safety rules ……………………………………………………………………………...
7
Battery & charger safety ………………………………………………………….……………...
8
Battery pack recycling ……………………………………………………………………………
8
Symbols ……………………………………………………………………………………………
9
Know your cordless impact driver ………………………………………………………………
10
Assembly and operating …………………………………………………………………………
11–16
Charging the battery pack ……………………………………………………………………….
11
Checking the battery charge status …………………………………………………………….
11
Installing a battery pack in the impact driver …………………………………………………..
12
On-board screwdriver-bit storage …………………………………………………..................
12
Installing driver bits ………..……………………………………………………………………..
12
Forward/reverse switch ………………………………………………………………………….
13
Variable-speed trigger switch …………………………………………………………………...
13
Tightening and removing fasteners …………………………………………………………….
13
Preparing screw holes …………………………………………………………………………...
14
Driving screws …………………………………………………………………………………….
14–15
Installing nut drivers ……………………………………………………………………………...
15
Installing impact sockets …………………………………………………………………………
15
Removing nuts ……………………………………………………………………………………
16
Maintenance ………………………………………………………………………………………
17–18
General maintenance …………………………………………………………………………….
17
Lubrication ………………………………………………………………………………………...
17
Battery pack removal and preparation for recycling ………………………………………….
17
Nickel-Cadmium battery maintenance ………………………………………………………...
18
How to exercise a Nickel-Cadmium battery …………………………………………………..
18
Exploded view …………………………………………………………………………………….
19
Parts list ……………………………………………………………………………………………
20
Warranty ……………………………………………………………………….………………….
21–22
TABLE OF CONTENTS
3
EYE, EAR & LUNG PROTECTION
This instruction manual includes the following:
General Safety Rules Specific Safety Rules and Symbols Functional Description Assembly Operation Maintenance Accessories
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ALWAYS WEAR EYE PROTECTION THAT CONFORMS WITH CSA REQUIREMENTS or ANSI SAFETY STANDARD Z87.1
FLYING DEBRIS can cause permanent eye damage. Prescription eyeglasses ARE NOT a replacement for proper eye protection.
WARNING: Non-compliant eyewear can cause serious injury if
broken during the operation of a power tool.
WARNING: Use hearing protection, particularly during extended periods of operation of the tool, or if the operation is noisy.
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GENERAL SAFETY WARNINGS
WARNING: Before using this tool or any of its accessories, read this
manual and follow all Safety Rules and Operating Instructions. The important precautions, safeguards and instructions appearing in this manual are not meant to cover all possible situations. It must be understood that common sense and caution are factors which cannot be built into the product.
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SAVE THESE INSTRUCTIONS FOR REFERENCE
4
ELECTRICAL SAFETY
GENERAL SAFETY WARNINGS
WEAR A DUST MASK THAT IS DESIGNED TO BE USED WHEN OPERATING A POWER TOOL IN A DUSTY ENVIRONMENT.
WARNING: Dust that is created by power sanding, sawing, grinding,
drilling, and other construction activities may contain chemicals that are known to cause cancer, birth defects, or other genetic abnormalities. These chemicals include:
Lead from lead-based paints Crystalline silica from bricks, cement, and other masonry products Arsenic and chromium from chemically treated lumber
The level of risk from exposure to these chemicals varies, according to how often this type of work is performed. In order to reduce exposure to these chemicals, work in a well-ventilated area, and use approved safety equipment, such as a dust mask that is specifically designed to filter out microscopic particles.
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WARNING: To avoid electrical hazards, fire hazards or damage to the
tool, use proper circuit protection.
This tool is wired at the factory for 120 V AC operation. It must be connected to a 120 V AC, 15 A circuit that is protected by a time-delayed fuse or circuit breaker. To avoid shock or fire, replace power cord immediately if it is worn, cut or damaged in any way.
SAVE THESE INSTRUCTIONS FOR REFERENCE
5
WARNING: Read all safety warnings and instructions. Failure to follow the warnings
and instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
Work area safety Keep work area clean and well lit. Cluttered or
dark areas invite accidents.
Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools
create sparks which may ignite the dust or fumes.
Keep children and bystanders away while operating a power tool. Distractions can cause
you to lose control.
Electrical safety Power tool plugs must match the outlet.
Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and
matching outlets will reduce risk of electric shock.
Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an
increased risk of electric shock if your body is earthed or grounded.
Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or
entangled cords increase the risk of electric shock.
When operating a power tool outdoors, use an extension cord suitable for outdoor use.
Use of a cord suitable for outdoor use reduces the risk of electric shock.
If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of a ground fault
circuit interrupter (GFCI) reduces the risk of electric shock.
Personal safety Stay alert, watch what you are doing and use
common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while
operating power tools may result in serious personal injury.
Use personal protective equipment. Always wear eye protection. Protective equipment
such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool.
Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents.
Remove any adjusting key or wrench before turning the power tool on. A wrench or a key
left attached to a rotating part of the power tool may result in personal injury.
Do not overreach. Keep proper footing and balance at all times. This enables better
control of the power tool in unexpected situations.
Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves away from moving parts. Loose
clothes, jewelry or long hair can be caught in moving parts.
If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-
related hazards.
POWER TOOL SAFETY
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6
PERSONAL SAFETY – cont’d
Power tool use and care Do not force the power tool. Use the correct
power tool for your application. The correct
power tool will do the job better and safer at the rate for which it was designed.
Do not use the power tool if the switch does not turn it on and off. Any power tool that
cannot be controlled with the switch is dangerous and must be repaired.
Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such
preventive safety measures reduce the risk of starting the power tool accidentally.
Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are
dangerous in the hands of untrained users.
Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition
that may affect the power tool’s operation. If
damaged, have the power tool repaired before use. Many accidents are caused by
poorly maintained power tools. Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the
power tool for operations different from those intended could result in a hazardous situation.
Battery tool use and care Recharge only with the charger specified by
the manufacturer. A charger that is suitable for
one type of battery pack may create a risk of fire when used with another battery pack.
Use power tools only with specifically designated battery packs. Use of any other
battery packs may create a risk of injury and fire.
When battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects that can make a connection from one terminal to another. Shorting the
battery terminals together may cause burns or a fire.
Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns.
Service Have your power tool serviced by a qualified
repair person using only identical replacement parts. This will ensure that the
safety of the power tool is maintained.
POWER TOOL SAFETY
7
WARNING: Know your cordless impact driver. Do not plug in the charger or install the battery in the tool until you have read and understand this Instruction Manual.
Learn the tool’s applications and limitations,
as well as the specific potential hazards related to this tool. Following this rule will
reduce the risk of electric shock, fire, or serious injury.
Always wear eye protection. Any power tool can throw foreign objects into your eyes and cause
permanent eye damage. ALWAYS wear safety goggles (not glasses) that comply with ANSI safety standard Z87.1. Everyday glasses have only impact resistant lenses. They ARE NOT safety glasses.
WARNING: Glasses or goggles not in compliance with ANSI Z87.1 could cause serious injury when they break.
Always use hearing protection when operating the impact driver.
Use only impact sockets and accessories that are designed for use with an impact driver. Do not use chrome plated sockets and accessories. Chrome plated sockets and accessories are designed for hand use only and MUST NOT be used with an impact driver. They may shatter and possibly cause serious injury.
Before each use, check the impact sockets and accessories for excessive wear or cracks. Worn or damaged sockets or accessories may shatter and possibly cause serious injury. Worn accessories may allow the socket to come off during operation of the impact driver.
After installing any accessory in the hex drive, pull outward on the accessory to ensure it is properly installed and cannot be pulled out of the hex drive.
Never use the impact driver as a torque wrench. Always use a torque wrench to adjust the fastener to the specified torque.
Keep the impact driver handle and body clean and free of oil and grease. Always use a clean dry cloth when cleaning. Do not use solvents, brake fluid, gasoline or other petroleum products to clean the tool. They will damage the tool.
Do not wear neckties or loose clothing. When wearing gloves, they must be tight fitting
and slip resistant type. Leather gloves offer the best protection.
Always use two hands when operating the impact driver. Use one hand on the handle and the other on the front of the tool body.
Never place your hand so it is touching the socket or accessory when the tool is turned ON. Your hand could be seriously injured.
Always remove the battery from the tool before installing or removing any socket or accessory.
Be ready for components to shift when removing any fastener. The speed of the fastener removal could cause unexpected shifting of the components.
SPECIFIC SAFETY RULES
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