MasterCraft 054-3124-0 Instruction Manual

INSTRUCTION MANUAL
20V max* (1.5 AH) LITHIUM-ION RECHARGEABLE BATTERY
054-3124-0
20V max* LITHIUM-ION 1.5 AH RECHARGEABLE BATTERY - 054-3124-0
20V max* LITHIUM-ION 1.3 AH RECHARGEABLE BATTERY - 054-3124-0
TECHNICAL SPECIFICATIONS 3
SAFETY GUIDELINES 4–6
DESCRIPTION 7
OPERATING INSTRUCTIONS 8–10
MAINTENANCE 11–12
PARTS LIST 13
WARRANTY 14–15
TABLE OF CONTENTS
If any parts are missing or damaged, or if you have any questions, please call our toll-free helpline at 1-800-689-9928.
Read and understand this instruction manual thoroughly before using the product. It contains important information for your safety as well as operating and maintenance advice.
Keep this instruction manual for future use. Should this product be passed on to a third party, then this instruction manual must be included.
20V max* LITHIUM-ION 1.5 AH RECHARGEABLE BATTERY - 054-3124-020V max* LITHIUM-ION 1.5 AH RECHARGEABLE BATTERY - 054-3124-0
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BATTERY TYPE Lithium-lon
BATTERY PACK VOLTAGE 20V max* DC
CAPACITY 1.5 Ah
CHARGE TIME 60 min.
BATTERY PACK WEIGHT 15 oz
(0.43 kg)
BATTERY CHARGER 054-3126-6
5331
*Maximum battery voltage without workload; with workload nominal voltage is 18V.
TECHNICAL SPECIFICATIONS
Rules for safe operation
Know your tool
To operate this tool, carefully read this Instruction Manual and all labels affixed to the battery pack before using. Keep this Instruction Manual available for future reference.
Important
This tool should only be serviced by a qualified service technician. For more information, call the toll-free helpline, at 1-800-689-9928.
Read all instructions thoroughly
Safety guidelines for power tools
WARNING!
Read all safety warnings and all instructions. Failure to follow all warnings and
instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mains operated (corded) power tool or battery operated (cordless) power tool.
Work Area Safety
• Keep the work area clean and well lit. Cluttered or dark areas invite accidents.
• Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
• Keep children and bystanders away while operating a power tool. Distractions can cause
you to lose control.
SAFETY GUIDELINES
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Specific safety guidelines for battery pack
USE THIS BATTERY PACK ONLY WITH THE CHARGER LISTED.
BATTERY PACK CHARGER
054-3124-0 054-3126-6/5331
• Know your power tool. Read the Instruction Manual carefully. Learn the tool’s applications and
limitations, as well as the specific potential hazards related to this tool. Following this rule will reduce the risk of electric shock, fire, or serious injury.
• Do not place the battery near fire or heat. This will reduce the risk of explosion and possible injury.
• Do not crush, drop or damage the battery pack. Do not use a battery pack or charger that has
been dropped or received a sharp blow. A damaged battery is subject to explosion. Properly dispose of a dropped or damaged battery immediately.
• Batteries vent hydrogen gas and can explode in the presence of a source of ignition, such as a pilot light. To reduce the risk of serious personal injury, never use any cordless product in the
presence of an open flame. An exploded battery can propel debris and chemicals. If exposed, flush with water immediately.
• Do not charge the battery pack in a damp or wet location. Following this rule will reduce the risk of electric shock.
• For best results, your battery pack should be charged in a location where the temperature is more than 0°C (32°F) but less that 40°C (104°F). Do not store the battery pack outside or in vehicles.
• Under extreme usage or temperature conditions, battery leakage may occur. If liquid comes in contact with your skin, wash immediately with soap and water, then neutralize with lemon juice or vinegar. If liquid gets in your eyes, flush them with clean water for at least 10 minutes, and then seek immediate medical attention. Following this rule will reduce the risk of serious personal injury.
• Do not let gasoline, oils, petroleum-based products, etc. come in contact with plastic parts. They contain chemicals that can damage, weaken or destroy plastic.
• Have your battery pack serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the battery pack is maintained.
• Save these instructions. Refer to them frequently and use them to instruct others who may use
this tool. If you lend someone this tool, lend them these instructions also to prevent misuse of the product and possible injury.
SAFETY GUIDELINES
Electrical Safety
• Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
• Do not expose power tools to rain or wet conditions. Water entering a power tool will increase
the risk of electric shock.
Battery Tool Use And Care
• Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.
• Use power tools only with specifically designated battery packs. Use of any other battery packs may create a risk of injury and fire.
• When the battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire.
• Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact
accidentally occurs, flush with water. If liquid contacts eyes, also seek medical help. Liquid ejected from the battery may cause irritation or burns.
Service
• Have your battery pack serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
SAFETY GUIDELINES
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Fuel gauge
80-100% Charge
60-79% Charge
40-59% Charge
20-39% Charge
Under 20% Charge
Completely Discharged
This Lithium-Ion battery pack is equipped with a Fuel Gauge, which displays the remaining charge of the battery pack. Press the Fuel Gauge button to display the LED lights. The LED lights will stay lit for approximately 4 seconds.
NOTE: The Fuel Gauge can be used when the battery pack is attached to or removed from the tool.
Low capacity warning
If one LED on the Fuel Gauge begins to flash, the battery pack’s charge is under 20% capacity and should be recharged.
Unlike other battery types, Lithium-Ion batteries deliver fade-free power for their entire run time. The tool will not experience a slow, gradual loss of power as you work. To signal that the battery pack is at the end of its run time and needs to be charged, power to the tool will drop quickly. The Fuel Gauge will begin to display four flashing LED lights when it is completely discharged. When this happens, remove the tool from the work piece, remove the battery pack and charge the battery pack as needed.
DESCRIPTION
Know your lithium-ion rechargeable battery
1
2
3
No. Description No. Description
1 Electrical Contacts 3 Fuel Gauge
2 Battery-Release Button
Before using this product, familiarize yourself with all operating features and safety rules.
OPERATING INSTRUCTIONS
20V max* LITHIUM-ION 1.5 AH RECHARGEABLE BATTERY - 054-3124-020V max* LITHIUM-ION 1.5 AH RECHARGEABLE BATTERY - 054-3124-0
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How to charge the battery pack
NOTE: This Lithium-Ion battery pack is shipped partially charged. Before using it the first time, fully charge the battery pack.
A fully discharged battery pack will charge about 60 minutes in a surrounding temperature between 0°C (32° F) and 40°C (104° F).
1. Charge the Lithium-Ion battery pack with the correct charger (Mastercraft 054-3126-6, 5331).
2. Connect the charger to a power supply.
3. Attach the battery pack to the charger by aligning the raised ribs of the battery pack with the slot in the charger. Slide the battery pack onto the charger (fig 1).
4. The charger will communicate with the battery pack’s circuitry to evaluate the condition of the battery pack.
5. The Fuel Gauge LED lights will cycle from right to left during charging. This is part of the normal charging operation.
6. After charging is complete, the green LED on the charger will be on and the Fuel Gauge LED lights will turn off. The Fuel Gauge LED lights will not be displayed when the Fuel Gauge button is pressed while the battery pack is on the charger.
7. The battery pack will fully charge, but will not overcharge, if left on the charger.
Battery protection
To protect the battery pack from damage and prolong its life, the battery pack’s circuitry will turn off the battery pack if it becomes overloaded or if the temperature becomes too high during use. This may happen in extremely high torque, binding and stalling situations. The battery pack will begin normal operation when it cools down.
The Fuel Gauge will display four flashing LED lights if the circuitry detects a momentary overload. You can conveniently reset the battery pack by releasing the power tool trigger switch. Press the Fuel Gauge button again to display the remaining charge.
NOTE: If the Fuel Gauge continues to flash four LED lights after reset, place the battery pack on the charger to evaluate the battery pack condition.
NOTE: A significantly reduced run time after fully charging the battery pack indicates that the battery pack is near the end of its usable life and must be replaced.
Cold weather operation
When the battery pack is very cold, it may “pulse” for the first minute of use to warm itself. Put the battery pack on a tool and use the tool in a light application. After about a minute, the battery pack will have warmed itself and will operate normally.
When to charge the battery pack
NOTE: This Lithium-Ion battery pack is shipped partially charged. Before using it the first time, fully charge the battery pack.
The Lithium-Ion battery pack can be charged at any time and will not develop a “memory” when charged after only a partial discharge. It is not necessary to run down the battery pack charge before recharging. Remove the battery pack from the tool when it is convenient for you and your job.
1. Use the Fuel Gauge to determine when you need to recharge the battery pack.
2. You can “top-off” your battery pack’s charge before starting a big job or long period of use.
3. Due to Lithium-Ion’s fade-free properties, the only time it is necessary to charge the Lithium-Ion battery pack is when the pack has reached the end of its charge. To signal the end of charge, power to the tool will drop quickly. Charge the battery pack as needed.
fig 1
OPERATING INSTRUCTIONS
OPERATING INSTRUCTIONS
20V max* LITHIUM-ION 1.5 AH RECHARGEABLE BATTERY - 054-3124-020V max* LITHIUM-ION 1.5 AH RECHARGEABLE BATTERY - 054-3124-0
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Battery pack removal and preparation for recycling
To preserve natural resources, please recycle or dispose of batteries properly. This product contains lithium-ion batteries. Provincial or municipal laws may prohibit disposal of Lithium-Ion batteries in ordinary trash. Consult your local waste authority for information regarding available recycling and/or disposal options.
WARNING!
Upon removal of the batter y pack for disposal or recycling, cover the battery pack’s terminals with heavy-duty adhesive tape. Do not attempt to destroy or disassemble the battery pack or remove any of its components. Lithium-Ion batteries must be recycled or disposed of properly. Also, never touch both terminals with metal objects and/or body parts, as short circuit may result. Keep away from children. Failure tocomply with these warnings could result in fire and/or serious injury.
WARNING!
To ensure safety and reliability, all repairs should be performed by a qualified service technician.
WARNING!
When servicing, use only identical replacement parts. The use of any other parts may create a hazard or cause damage to the product.
WARNING!
To avoid serious personal injury, always remove the battery pack from the tool when cleaning or performing any maintenance.
WARNING!
Always wear safety goggles or safety glasses with side shields when using compressed air to clean the tool. If the operation is dusty, also wear a dust mask.
Batteries:
The battery pack is equipped with Lithium-Ion rechargeable batteries. The duration of use from each charge will depend on the type of work performed.
This battery pack has been designed to provide maximum trouble-free life. Like all batteries, they will eventually wear out. Do not disassemble the battery pack or attempt to replace the batteries. Handling of the batteries, especially when wearing rings and jewelry could result in a serious burn.
• To obtain the longest possible battery life, read and understand the Instruction Manual.
• It is good practice to unplug the charger and remove the Lithium-Ion battery pack when not in use.
FOR LITHIUM-ION BATTERY PACK STORAGE LONGER THAN 30 DAYS:
• Store the Lithium-Ion battery pack where the temperature is below 26°C (80°F) and free of moisture.
• Store Lithium-Ion battery packs in a 30%-50% charged condition.
• Every six months of storage, fully charge the Lithium-Ion battery pack.
• Exterior may be cleaned with a cloth or soft non-metallic brush.
Please see page 8 for disposal instructions.
MAINTENANCE
MAINTENANCE
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This Mastercraft product is guaranteed two (2) years from the date of original retail purchase against defects in materials and workmanship.
Subject to the conditions and limitations described below, this product, if returned to us with proof of purchase within the stated warranty period, and if covered under this warranty, will be repaired or replaced (with the same model, or one of equal value or specification), at our option. We will bear the cost of any repair or replacement and any costs of labour relating thereto.
These warranties are subject to the following conditions and limitations:
a) A bill of sale verifying the purchase and purchase date must be provided;
b) This warranty will not apply to any product or part thereof that is worn or broken or that has become
inoperative due to abuse, misuse, accidental damage, neglect or lack of proper installation, operation or maintenance (as outlined in the applicable Instruction Manual or operating instructions) or that is being used for industrial, professional, commercial or rental purposes;
c) This warranty will not apply to normal wear and tear or to expendable parts or accessories that may
be supplied with the product that are expected to become inoperative or unusable after a reasonable period of use;
d) This warranty will not apply to routine maintenance and consumable items, including but not limited
to fuel, lubricants, vacuum bags, blades, belts, sandpaper, bits, fluids, tune-ups or adjustments;
e) This warranty will not apply where damage is caused by repairs made or attempted by others (i.e.,
persons not authorized by the manufacturer);
f) This warranty will not apply to any product that was sold to the original purchaser as a reconditioned
or refurbished product (unless otherwise specified in writing);
g) This warranty will not apply to any product or part thereof if any part from another manufacturer is
installed therein or any repairs or alterations have been made or attempted by unauthorized persons;
Exploded view
No. Part No. Description No. Part No. Description
01 2770231000 Battery Assembly 07 3126468000 Power Indicator Cover
02 3121038000 Rubber Stick 08 3660522000 Compression Spring
03 3126204000 Plate 09 3704001000 Dust Cover
04 3126465000 Power Pack Cover 10 4870487000 Film Switch
05 3126466000 Power Pack Housing 11 5610010000 Tapping Screw
06 3126467000 Battery-Release Button 12 5610241000 Screw
If any parts are missing or damaged, or if you have any questions, please call the Toll-free Helpline, at 1-800-689-9928.
WARRANTY
PARTS LIST
20V max* LITHIUM-ION 1.5 AH RECHARGEABLE BATTERY - 054-3124-0
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h) This warranty will not apply to normal deterioration of the exterior finish, including but not limited to
scratches, dents, paint chips, or to any corrosion or discolouring by heat, abrasive and chemical cleaners;
i) This warranty will not apply to component parts sold by and identified as the product of another
company, which shall be covered under the product manufacturer’s warranty.
Additional limitations
This warranty applies only to the original purchaser and may not be transferred. Neither the retailer nor the manufacturer shall be liable for any other expense, loss or damage, including, without limitation, any indirect, incidental, consequential or exemplary damages arising in connection with the sale, use or inability to use this product.
Notice to Consumer
This warranty gives you specific legal rights, and you may have other rights, which may vary from province to province. The provisions contained in this warranty are not intended to limit, modify, take away from, disclaim or exclude any statutory warranties set forth in any applicable provincial or federal legislation.
IMPORTED BY MASTERCRAFT CANADA TORONTO, CANADA M4S 2B8
WARRANTY
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