MasterCraft 054-1277-8 Owner's Manual

2.8A ROTARY HAMMER
Owner’s Manual
PRODUCT SPECIFICATIONS
Rating:
120 V, 60 Hz AC
Amperes:
2.5 A
Variable speed:
0–900 RPM (no load)
Beats per minute:
0–4,800 BPM (no load)
Accessory clamping system:
SDS-plus®
Weight:
3 lb. 3 oz. (1.45 kg)
Need Assistance?
Call us on our toll free customer support line: 1-800-689-9928
Technical questions  Replacement parts  Parts missing from package
Imported by Mastercraft Canada Toronto, Canada M4S 2B8
2
Product specifications ………….…………………………………………………….
1
Table of contents ……………………………………………………………………...
2
General safety warnings ……………………………………………………………..
3–4
Eye, ear & lung protection ……………………………………………………………
3–4
Electrical safety ……………………………………………………………………….
4
Power tool safety ……………………………………………………………………...
5–7
General safety rules …………………………………………………………………..
5
Work area ………………………………………………………………….…………..
5
Electrical safety ……………………………………………………………………….
5
Personal safety ………………………………………………………………………..
5–6
Power tool use and care of.…………………………………………………………..
6
Service …………………………………………………………………………………
7
Specific safety rules …………………………………………………………………..
7–8
Extension cord safety ………………………………………………………………...
8
Symbols ………………………………………………………………………………..
9
Know your rotary hammer ……………………………………………………………
10
Accessories ……………………………………………………………………………
10
Contents ……………………………………………………………………………….
11
Assembly and operating ……………………………………………………………..
12–19
Forward / reverse switch ……………………………………………………………..
12
Variable speed trigger switch ………………………………………………………..
12
Trigger switch lock-on button ………………………………………………………..
13
Drill / hammer control …………………………………………………………………
13–14
Installing bits & accessories in the SDS-plus® accessory clamping system ……
14–15
Installing a drill bit in the chuck ……………………………………………………...
15–16
Removing drill bits from the chuck ………………………………………………….
16
Drilling ………………………………………………………………………………….
17–19
Maintenance …………………………………………………………………………..
19
Exploded view …………………………………………………………………………
20
Parts list ………………………………………………………………………………..
21–22
Warranty ……………………………………………………………………….………
23–24
TABLE OF CONTENTS
3
EYE, EAR & LUNG PROTECTION
This instruction manual includes the following:
General Safety Rules Specific Safety Rules and Symbols Functional Description Assembly Operation Maintenance Accessories
!
ALWAYS WEAR EYE PROTECTION THAT CONFORMS WITH CSA REQUIREMENTS or ANSI SAFETY STANDARD Z87.1
FLYING DEBRIS can cause permanent eye damage. Prescription eyeglasses ARE NOT a replacement for proper eye protection.
WARNING: Non-compliant eyewear can cause serious injury if
broken during the operation of a power tool.
SAVE THESE INSTRUCTIONS FOR REFERENCE
WARNING: Use hearing protection, particularly during extended periods of operation of the tool, or if the operation is noisy.
!
GENERAL SAFETY WARNINGS
WARNING: Before using this tool or any of its accessories, read this
manual and follow all Safety Rules and Operating Instructions. The important precautions, safeguards and instructions appearing in this manual are not meant to cover all possible situations. It must be understood that common sense and caution are factors which cannot be built into the product.
!
4
ELECTRICAL SAFETY
WARNING: To avoid electrical hazards, fire hazards or damage to the
tool, use proper circuit protection.
This tool is wired at the factory for 120 V AC operation. It must be connected to a 120 V AC, 15 A circuit that is protected by a time-delayed fuse or circuit breaker. To avoid shock or fire, replace power cord immediately if it is worn, cut or damaged in any way.
GENERAL SAFETY WARNINGS
WEAR A DUST MASK THAT IS DESIGNED TO BE USED WHEN OPERATING A POWER TOOL IN A DUSTY ENVIRONMENT.
WARNING: Dust that is created by power sanding, sawing, grinding,
drilling, and other construction activities may contain chemicals that are known to cause cancer, birth defects, or other genetic abnormalities. These chemicals include:
Lead from lead-based paints Crystalline silica from bricks, cement, and other masonry products Arsenic and chromium from chemically treated lumber
The level of risk from exposure to these chemicals varies, according to how often this type of work is performed. In order to reduce exposure to these chemicals, work in a well-ventilated area, and use approved safety equipment, such as a dust mask that is specifically designed to filter out microscopic particles.
!
5
WARNING Read all safety warnings and instructions. Failure to follow the
warnings and instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
Work area safety Keep work area clean and well lit.
Cluttered or dark areas invite accidents.
Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust.
Power tools create sparks which may ignite the dust or fumes.
Keep children and bystanders away while operating a power tool.
Distractions can cause you to lose control.
Electrical safety Power tool plugs must match the outlet.
Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified
plugs and matching outlets will reduce risk of electric shock.
Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators.
There is an increased risk of electric shock if your body is earthed or grounded.
Do not expose power tools to rain or wet conditions. Water entering a power
tool will increase the risk of electric shock.
Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts.
Damaged or entangled cords increase the risk of electric shock.
When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for
outdoor use reduces the risk of electric shock.
If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply.
Use of a ground fault circuit interrupter (GFCI) reduces the risk of electric shock.
Personal safety Stay alert, watch what you are doing
and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while
operating power tools may result in serious personal injury.
Use personal protective equipment. Always wear eye protection. Protective
equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger
on the switch or energising power tools that have the switch on invites accidents.
Remove any adjusting key or wrench before turning the power tool on. A
wrench or a key left attached to a rotating part of the power tool may result in personal injury.
!
POWER TOOL SAFETY
6
PERSONAL SAFETY – cont’d
Do not overreach. Keep proper footing and balance at all times. This enables
better control of the power tool in unexpected situations.
Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair
can be caught in moving parts.
If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of
dust collection can reduce dust-related hazards.
Power tool use and care Do not force the power tool. Use the
correct power tool for your application.
The correct power tool will do the job better and safer at the rate for which it was designed.
Do not use the power tool if the switch does not turn it on and off. Any power
tool that cannot be controlled with the switch is dangerous and must be repaired.
Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive
safety measures reduce the risk of starting the power tool accidentally.
Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool.
Power tools are dangerous in the hands of untrained users.
Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power
tool’s operation. If damaged, have the
power tool repaired before use. Many accidents are caused by poorly maintained power tools.
Keep cutting tools sharp and clean.
Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for
operations different from those intended could result in a hazardous situation.
Hold power tool by insulated gripping surfaces, when performing an operation where the fastener may contact hidden wiring or its own cord. Fasteners
contacting a "live" wire may make exposed metal parts of the power tool "live" and could give the operator an electric shock.
Wear ear protectors. Exposure to noise can cause hearing loss.
Use auxiliary handle(s), if supplied with the tool. Loss of control can cause personal injury.
Hold power tools by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord. Cutting
accessory contacting a "live" wire may make exposed metal parts of the power tool "live" and could give the operator an electric shock.
POWER TOOL SAFETY
7
Service Have your power tool serviced by a
qualified repair person using only identical replacement parts. This will
ensure that the safety of the power tool is maintained.
WARNING: Know your rotary hammer. Do not plug the tool into the power source until you have read and understand this Instruction Manual.
Learn the tool’s applications and
limitations, as well as the specific potential hazards related to this tool.
Following this rule will reduce the risk of electric shock, fire, or serious injury.
Always wear eye protection. Any power tool can throw foreign objects into your eyes
and cause permanent eye damage. ALWAYS wear safety goggles (not glasses) that comply with ANSI safety standard Z87.1. Everyday glasses have only impact resistant lenses. They ARE NOT safety glasses.
WARNING: Glasses or goggles not in compliance with ANSI Z87.1 could cause serious injury when they break.
WARNING: Always use a safety shield, hearing protection and dust mask when operating the drill in "hammer" mode.
Use only hammer drill bits and accessories that are designed for use with a rotary hammer when using this rotary hammer in the hammer mode. Standard drill bits are NOT designed for use in a rotary hammer and MUST NOT be used with a rotary hammer. They may shatter and possibly cause serious injury.
Do not drill material too small to be securely held.
Always keep hands out of the path of the drill bit. Avoid awkward hand positions where a sudden slip could cause your hand to move into the path of the drill bit.
Secure the workpiece. Use clamps or a vice to hold the workpiece. It is safer than using your hand and it frees both hands to operate the tool.
Make sure there are no nails or foreign objects in the part of the workpiece to be drilled.
To avoid injury from accidental starting, always remove the plug from the power source before installing or removing a drill bit.
Do not install or use any drill bit that
exceeds 7” (17.5 cm) in length or extends
more than 6” (15 cm) beyond the chuck
jaws. They can bend or break suddenly.
SPECIFIC SAFETY
RULES
!
SAVE THESE INSTRUCTIONS FOR REFERENCE
!
POWER TOOL SAFETY
!
8
Before starting the operation, jog the drill switch to make sure the drill bit does not wobble or vibrate.
Do not use fly cutters or multiple-part hole cutters, because they can come apart or become unbalanced during use.
Make sure the spindle has come to a complete stop before touching the chuck or attempting to change the drill bit.
When using the chuck, always make sure the chuck spindle is properly inserted into the tool and the drill bit firmly tightened in the chuck before starting the tool.
When using a drill bit or screwdriver bit adaptor in the tool, make sure it is properly inserted into the tool before starting the tool.
WARNING: Keep the extension cord clear of the working area. Position
the cord so it will not get caught on the workpiece, tools or any other obstructions while you are working with the power tool.
Make sure any extension cord used with this tool is in good condition. When using an extension cord, be sure to use one of heavy enough gauge to carry the current the tool will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating.
The table below shows the correct size to use according to cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge number the heavier the cord.
Be sure your extension cord is properly wired and in good condition. Always replace a damaged extension cord or have it repaired by a qualified electrician before using it. Protect your extension cord from sharp objects, excessive heat and damp or wet areas.
Use a separate electrical circuit for your power tools. This circuit must not be less than 14 gauge wire and should be protected with either a 15 AMP time delayed fuse or circuit breaker. Before connecting the power tool to the power source, make sure the switch is in the OFF position and the power source is the same as indicated on the nameplate. Running at lower voltage will damage the motor.
SPECIFIC SAFETY RULES
EXTENSION CORD
SAFETY
!
MINIMUM GAUGE (AWG)
EXTENSION CORDS (120V use only)
Amperage
rating Total length
More
than
Not
more
than
25'
(7.5 m)
50'
(15 m)
100'
(30 m)
150'
(45 m)
0 6 18
16
16
14 6 10
18
16
14
12
10
12
16
16
14
12
12
16
14
12
Not Applicable
SAVE THESE INSTRUCTIONS FOR REFERENCE
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