MasterCraft 054-1250-0 Owner's Manual

Owner’s Manual
ROTARY TOOL
054-1250-0
General Safety Rules Specific Safety Rules
and Symbols
Functional Description Assembly Operation Maintenance Accessories
Imported by Mastercraft Canada Toronto, Canada M4S 2B8
Rev 1.8 05/05/2012
2
SECTION
PAGE SECTION
PAGE
Warranty ….……………………….
2
Accessories ……………………
10
Product specifications …………...
2
Carton contents ……..………...
10–14
Power tool safety ………………..
3–5
Accessory description & use ...
15–16
Specific safety rules ……………..
6
Assembly & operation ..………
16–21
Extension cord safety ……………
7
Maintenance …….……………..
20
Symbols …………………………..
8
Parts & service ..……..………..
21–24
Know your rotary tool ……………
9
Motor rating …………………………
120 V, 60 Hz
Amp. …. …………………………….
1.5 A
RPM (no load) ………………………
5000–35000 RPM
Collets ……………………………….
1/16”, 3/32” & 1/8”
Weight ……………………………….
9 lb 8 oz (4.3 kg)
TABLE OF CONTENTS
WARRANTY
Limited 3-year Replacement Warranty
This Mastercraft product carries a three (3) year repair warranty against defects in workmanship and materials. At its discretion, Mastercraft Canada agrees to have any defective part(s) repaired or replaced free of charge, within the stated warranty period, when returned by the original purchaser with proof of purchase. This product is not guaranteed against wear or breakage due to misuse and/or abuse.
This product is not guaranteed if used for industrial or commercial purposes.
Mastercraft is a superior line of products selected for their workmanship and materials. These products are designed to meet rigorous quality and performance standards, and are approved by our Quality Assurance laboratory.
TOLL FREE HELPLINE: 1-800-689-9928
3
POWER TOOL SAFETY
WARNING: To avoid electrical hazards, fire hazards or damage to the rotary tool, use proper circuit protection.
This rotary tool is wired at the factory for 120 V operation. It must be connected to a 120 V 15 A time delayed fuse or circuit breaker. To avoid shock or fire, replace power cord immediately if it is worn, cut or damaged in any way.
!
WARNING: Some dust created by power sanding, sawing, grinding, drilling and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
Lead from lead-based paints Crystalline silica from bricks, cement and other masonry products Arsenic and chromium from chemically-treated lumber
Your level of risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals, work in a well­ventilated area and work with approved safety equipment such as dust masks that are specially designed to filter out microscopic particles.
!
!
ALWAYS WEAR EYE PROTECTION Any power tool can throw foreign objects into your eyes which could cause permanent eye damage. ALWAYS wear safety goggles (not glasses) that comply with ANSI safety standard Z87.1. Everyday glasses have only impact resistant lenses. They ARE NOT safety glasses.
WARNING: Glasses or goggles not in compliance with ANSI Z87.1 could cause serious injury when they break.
4
POWER TOOL SAFETY
GENERAL SAFETY RULES
WARNING: Read and understand
all instructions. Failure to follow all instructions listed below may result in electric shock, fire and/or serious personal injury.
WORK AREA Keep your work area clean and well lit.
Cluttered benches and dark areas invite accidents.
Do not operate power tools in potentially explosive environments, such as in the presence of flammable liquids, gas or dust. Power tools create sparks which may
ignite the dust or fumes.
Keep bystanders, children and visitors away while operating the tool.
Distractions can cause you to lose control.
ELECTRICAL SAFETY Double insulated tools are equipped
with a polarized plug (one blade is wider than the other). This plug will fit in a polarized plug only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install a polarized outlet. Do not alter the plug in any way.
Double insulation eliminates the need for the three-prong grounded power cord and grounded power supply system.
Avoid body contact with grounded surfaces such as pipes, radiators, ranges and refrigerators. There is increased risk of
electric shock if your body is grounded.
Do not expose power tools to rain or wet conditions. Water entering the power tool
will increase the risk of electric shock. Do not abuse the cord. Never use the
cord to carry the tool or pull the plug from an outlet. Keep cord away from heat, oil, sharp edges or moving parts. Replace damaged cords immediately. Damaged cords increase the risk of electric shock.
When operating a power tool outdoors, use an outdoor extension cord marked
“W-A” or “W”. These cords are rated for outdoor use and reduce the risk of electric shock.
PERSONAL SAFETY Stay alert, watch what you are doing and
use common sense when operating a power tool. Do not use the tool while tired or under the influence of drugs, alcohol or medication. A moment of
inattention while operating power tools may result in serious personal injury.
Dress properly. Do not wear loose clothing or jewellery.
Contain long hair. Keep your hair, clothing and gloves away from moving parts. Loose clothing, jewellery or long hair
can be caught in moving parts.
Avoid accidental starting. Be sure the switch is OFF before plugging in.
Carrying tools with your finger on the switch or plugging in tools that have the switch ON invites accidents.
SAVE THESE INSTRUCTIONS FOR REFERENCE
!
5
POWER TOOL SAFETY
PERSONAL SAFETY – cont’d Remove adjusting keys or wrenches
before turning the tool ON. A wrench or
key that is left attached to a rotating part of the tool may result in personal injury.
Do not overreach. Keep proper footing and balance at all times. Proper footing
and balance enables better control of the tool in unexpected situations.
Use safety equipment. Always wear eye protection. Dust mask, non-skid safety
shoes, hard hat or hearing protection must be used for appropriate conditions.
TOOL USE AND CARE Use clamps or another practical way to
secure and support the workpiece to a stable platform. Holding the work by hand
or against your body is unstable and may lead to loss of control.
Do not force the tool. Use the correct tool for your application. The correct tool
will do the job better and safer at the rate for which it was designed.
Do not use the tool if the power switch does not turn it ON or OFF. Any tool that
cannot be controlled with the switch is dangerous and must be repaired.
Disconnect the plug from the power source before making any adjustments, changing accessories or storing the tool. Such preventive safety measures
reduce the risk of starting the tool accidentally.
Store idle tools out of reach of children and other untrained persons. Tools are dangerous in the hands of untrained users.
Maintain tools with care. Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
Check for misalignment or binding of moving parts, breakage of parts and any
other condition that may affect the tool’s
operation. If damaged, have the tool serviced before using. Many accidents
are caused by poorly maintained tools.
Use only accessories that are recommended by the manufacturer for your model. Accessories that may be
suitable for one tool may become hazardous when used on another tool.
SERVICE Tool service must be performed only by
qualified personnel. Service or
maintenance performed by unqualified personnel could result in risk of injury.
When servicing a tool, use only identical replacement parts. Follow instructions in the Maintenance section of this manual. Use of unauthorized parts or
failure to follow Maintenance instructions may create a risk of electric shock or injury.
SAVE THESE INSTRUCTIONS FOR REFERENCE
6
SPECIFIC SAFETY RULES
WARNING: Know your rotary tool.
Read the Owner’s Manual carefully.
Learn the tool’s applications and limitations, as well as the specific potential hazards related to this tool.
Following this rule will reduce the risk of electric shock, fire or serious injury.
Always wear eye protection. Any power
tool can throw foreign objects into your eyes which could cause permanent eye damage.
ALWAYS wear safety goggles (not glasses) that comply with ANSI safety standard Z87.1. Everyday glasses have only impact resistant lenses. They ARE NOT safety glasses.
WARNING: Glasses or goggles not in compliance with ANSI Z87.1 could cause serious injury when they break.
Hold tool by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord. Contact with a “live” wire
will make exposed metal parts of the tool “live” and shock the operator.
Always make sure the work surface is free from nails and other foreign objects. Cutting into a nail can cause the
bit and the tool to jump and damage the bit.
Never hold the workpiece in one hand and the tool in the other hand when in use. Never place the hands near or below the cutting surface. Clamping the
material and guiding the tool with both hands is much safer.
Never lay workpiece on hard surfaces like concrete, stone, etc. Protruding
cutting bit may cause the tool to jump.
Always wear safety goggles and dust mask. Use only in well-ventilated area.
Using personal safety devices and working in a safe environment reduces risk of injury.
After changing the bits and accessories or making adjustments, make sure the collet nut and any other adjustment devices are securely tightened. Loose
adjustment devices will be violently thrown. Always use the correct collet size. If the
collet size is larger than the accessory shank size it will not grip the shank properly, leading to possible injury to the operator or damage to the tool.
Always check accessory bits, grinding stones, cut-off wheels etc. for damage before each use. Damaged accessories
can break during use and cause serious injury.
Never use dull or damaged bits. Sharp bits must be handled with care.
Damaged bits can snap during use. Dull bits require more force to push the tool, possibly causing the bit to break.
Never touch the bit during or immediately after use. After use the bit is
too hot to be touched by bare hands.
Never operate the flexible shaft with a
bend radius of less that 6”. Shorter bend radii will damage the flexible shaft and the rotary tool motor.
SAVE THESE INSTRUCTIONS FOR REFERENCE
!
!
7
EXTENSION CORD SAFETY
WARNING: Keep the extension cord clear of the working area. Position the cord so it will not get caught on the workpiece, tools or any other obstructions while you are working with the power tool.
Make sure any extension cord used with this tool is in good condition. When
using an extension cord, be sure to use one of heavy enough gauge to carry the current the tool will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating.
The table at right shows the correct size to use according to cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge number the heavier the cord.
Be sure your extension cord is properly wired and in good condition. Always
replace a damaged extension cord or have it repaired by a qualified electrician before using it. Protect your extension cord from sharp objects, excessive heat and damp or wet areas.
Use a separate electrical circuit for your power tools. This circuit must not be less
than 14 gauge wire and should be protected with either a 15 A time delayed fuse or circuit breaker. Before connecting the power tool to the power source, make sure the switch is in the OFF position and the power source is the same as indicated on the nameplate. Running at lower voltage will damage the motor.
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SAVE THESE INSTRUCTIONS FOR REFERENCE
MINIMUM GAUGE (AWG)
EXTENSION CORDS (120 V use only)
Amperage
rating Total length
More
than
Not
more
than
25'
(7.5 m)
50'
(15 m)
100'
(30 m)
150'
(45 m)
0 6 18
16
16
14 6 10
18
16
14
12
10
12
16
16
14
12
12
16
14
12
Not Applicable
8
V
volts
A
amperes
Hz
hertz
W
watt
kW
kilowatts
microfarads
L
litres
Kg
kilograms
N/cm2
newtons per square centimeter
Pa
pascals
H
Hours
Min
minutes
S
seconds
alternating current
three-phase alternating current
three-phase alternating current with neutral
direct current
no load speed
alternating or direct current
class II construction
splash proof construction
watertight construction
protective earthing at earthing terminal, Class I tools
revolutions or reciprocations per minute
diameter
off position
arrow
warning symbol
wear your safety glasses
SYMBOLS
WARNING: Some of the following symbols may be used on your
tool. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the tool better and safer.
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This symbol designates that this tool is listed with both Canadian and U.S. requirements by Underwriters Laboratories.
61TN
E213739
JD3306U
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