MasterCraft 054-1245-4 Owner's Manual

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Page 1

18 V 4½" CORDLESS ANGLE GRINDER

(Battery & Charger Not Included)

054-1245-4

Owner’s Manual

PRODUCT SPECIFICATIONS

Batteries:

18 V Ni-Cd (054-3102-2; sold separately) Li-ion (054-3100-6; sold separately)

Speed:

6500 RPM (no load)

Maximum disc diameter:

4½" (115 mm)

Spindle threads:

/8" – 11UNC (15.875 mm)

Minimum disc thickness:

/32" (3.9 mm)

Chargers:

1-hour, diagnostic (054-3103-0 or 054-3101-4; both sold separately)

Weight:

6 lb 11 oz (3.04 kg) without battery

NEED ASSISTANCE?

Call us on our toll-free Customer Support Line: 1-800-689-9928

Imported by Mastercraft Canada Toronto, Canada M4S 2B8

Battery not

included

Page 2

Product specifications ………….…………………………………………………….

Table of contents ……………………………………………………………………...

General safety warnings ……………………………………………………………..

3–4

Eye, ear & lung protection ……………………………………………………………

3–4

Electrical safety ……………………………………………………………………….

Power tool safety ……………………………………………………………………...

5–7

General safety rules …………………………………………………………………..

Work area ………………………………………………………………….…………..

Electrical safety ……………………………………………………………………….

Personal safety ………………………………………………………………………..

5–6

Use and care of power tools .………………………………………………………..

Service …………………………………………………………………………………

6–7

Specific safety rules …………………………………………………………………..

7–8

Battery and charger safety …………………………………………………………..

Symbols ………………………………………………………………………………..

Know your cordless angle grinder ……………………………………………..

Accessories and contents ……………………………………………………………

12–13

Available accessories ………………………………………………………………...

Contents ……………………………………………………………………………….

12–13

Assembly and operation ……………………………………………………………..

14–21

Installing the assist handle …………………………………………………………..

Installing a battery …………………………………………………………………….

14–15

Installing the guard ……………………………………………………………………

1516

Positioning the guard …………………………………………………………………

Installing a grinding disc .…………………………………………………………….

ON/OFF switch ………………………………………………………………………..

18–19

Grinding ………………………………………………………………………………..

19–21

Maintenance …………………………………………………………………………..

Exploded view …………………………………………………………………………

Parts list ………………………………………………………………………………..

23–24

Warranty ……………………………………………………………………….………

25–26

TABLE OF CONTENTS

Page 3

EYE, EAR & LUNG PROTECTION

This instruction manual includes the following:

 General Safety Rules  Specific Safety Rules and Symbols  Functional Description  Assembly  Operation  Maintenance  Accessories

ALWAYS WEAR EYE PROTECTION THAT CONFORMS WITH CSA REQUIREMENTS or ANSI SAFETY STANDARD Z87.1

FLYING DEBRIS can cause permanent eye damage. Prescription eyeglasses ARE NOT a replacement for proper eye protection.

WARNING: Non-compliant eyewear can cause serious injury if

broken during the operation of a power tool.

SAVE THESE INSTRUCTIONS FOR REFERENCE

WARNING: Use hearing protection, particularly during extended periods of operation of the tool, or if the operation is noisy.

GENERAL SAFETY WARNINGS

CAUTION: Before using this tool or any of its accessories, read this

manual and follow all Safety Rules and Operating Instructions.

Page 4

ELECTRICAL SAFETY

WARNING: To avoid electrical hazards, fire hazards or damage to the

tool, use proper circuit protection.

This tool is wired at the factory for 120 V operation. It must be connected to a 120 V, 15 A circuit that is protected by a time-delayed fuse or circuit breaker. To avoid shock or fire, replace power cord immediately if it is worn, cut or damaged in any way.

GENERAL SAFETY WARNINGS

WEAR A DUST MASK THAT IS DESIGNED TO BE USED WHEN OPERATING A POWER TOOL IN A DUSTY ENVIRONMENT.

WARNING: Dust that is created by power sanding, sawing, grinding,

drilling, and other construction activities may contain chemicals that are known to cause cancer, birth defects, or other genetic abnormalities. These chemicals include:

Lead from lead-based paints Crystalline silica from bricks, cement, and other masonry products Arsenic and chromium from chemically treated lumber

The level of risk from exposure to these chemicals varies, according to how often this type of work is performed. In order to reduce exposure to these chemicals, work in a well-ventilated area, and use approved safety equipment, such as a dust mask that is specifically designed to filter out microscopic particles.

Page 5

GENERAL SAFETY RULES

WARNING: Read and understand

all instructions. Failure to follow all instructions listed below may result in electric shock, fire and/or serious personal injury.

WORK AREA

Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents.

Do not operate power tools in potentially explosive environments, such as in the presence of flammable liquids, gas or dust. Power tools create sparks that may ignite dust or fumes.

Keep bystanders, children and visitors away while operating the tool. Distractions can cause the operator to lose control.

ELECTRICAL SAFETY

Double insulated tools are equipped with a polarized plug (one blade is wider than the other). This plug will only fit into a polarized plug one way.

If the plug does not fit into the outlet properly, reverse the plug. If it still does not fit, contact a qualified electrician to install a polarized outlet. Do not alter the plug in any way. Double insulation eliminates the need for the three-pronged grounded power cord and grounded power supply system.

Avoid contact between the operator's body and grounded surfaces such as pipes, radiators, ranges, and refrigerators. There is an increased risk of electric shock if the operator's body is grounded.

Do not expose power tools to rain or wet conditions. Water entering the power tool will increase the risk of electric shock.

Do not abuse the cord. Do not use the power cord to carry the tool or to pull the plug out of the outlet. Keep the power cord away from heat, oil, sharp edges, and moving parts. Replace a damaged power cord immediately. A damaged power cord increases the risk of electric shock.

When operating a power tool outdoors, use an outdoor-rated extension cord type “W-A” or “W”. These cords are rated for outdoor use and they reduce the risk of electric shock.

PERSONAL SAFETY

Stay alert, be aware of the surroundings, and use common sense when operating a power tool. Do not use a power tool while tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating a power tool may result in serious personal injury.

Dress properly. Do not wear loose clothing or jewellery.

Contain long hair. Keep hair, clothing, and gloves away from moving parts. Loose clothing, jewellery, or long hair can get caught in moving parts.

POWER TOOL SAFETY

Page 6

PERSONAL SAFETY – cont’d

Avoid accidental start-ups. Verify that the switch is in the OFF position before plugging in the tool. Carrying a power tool with a finger on the switch or plugging in a tool that has the switch in the ON position invites accidents.

Remove adjusting keys and wrenches before turning the tool ON. A wrench or key that is left attached to a rotating part of the tool may result in personal injury.

Do not overreach. Keep proper footing and balance at all times. Proper footing and balance allows the operator to maintain better control of the tool in unexpected situations.

Use safety equipment. Always wear eye protection.

Use a dust mask, non-skid safety shoes, a hardhat, or hearing protection when appropriate.

USE AND CARE OF POWER TOOLS Use clamps or another practical means to

secure and support the workpiece to a stable platform. Holding the work in a hand or against the body is not stable, and may lead to loss of control.

Do not force the tool. Use the correct tool for the application. The correct tool will do the job better and safer when used at the rate that it was designed to work at.

Do not use a power tool if it cannot be turned ON or OFF using the power switch. A tool that cannot be controlled using the switch is dangerous, and must be repaired.

Disconnect the plug from the outlet before making any adjustments, changing accessories, or storing the tool. Such preventive safety measures reduce the risk of accidental start-ups.

When power tools are not in use, store them out of the reach of children or untrained persons. Tools are dangerous in the hands of untrained users.

Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind, and are easier to control.

Inspect the tool for misalignment or binding of moving parts, broken parts, and any other condition that may affect the operation of the tool. If it is damaged, have the tool serviced before using it. Many accidents are caused by poorly maintained tools.

Use only accessories that are recommended by the manufacturer for this model. Accessories that are suitable for one tool may become hazardous when used with another tool.

SERVICE Tool servicing must be performed by

qualified personnel. Service or maintenance performed by non-qualified personnel could result in a risk of injury.

POWER TOOL SAFETY

Page 7

SERVICE – cont’d

When servicing a tool, use only identical replacement parts. Follow the instructions in the Maintenance section of this Manual. The use of unauthorized parts or failure to follow the instructions in the Maintenance section of this Manual may create a risk of electric shock or injury.

WARNING: Know your cordless angle grinder. Do not plug in the charger or install a battery in the tool until you have read and understand this

Instruction Manual. Learn the tool’s

applications and limitations, as well as the specific potential hazards related to this tool. Following this rule will reduce the

risk of electric shock, fire, or serious injury. Always wear eye protection. Any power

tool can throw foreign objects into your eyes and cause permanent eye damage.

ALWAYS wear safety goggles (not glasses) that comply with ANSI safety standard Z87.1. Everyday glasses have only impact resistant lenses. They ARE NOT safety glasses.

WARNING: Glasses or goggles not in compliance with ANSI Z87.1 could cause serious injury when they break.

WARNING: Always wear gloves to protect your hands from hot sparks.

WARNING: Always wear hearing

protection and a dust mask. Use only in well ventilated areas. Use of personal protective equipment and working in a safe environment will reduce the risk of injury.

Always keep hands out of the path of the grinding disc. Avoid awkward hand positions where a sudden slip could cause your hand to move into the rotating disc.

To avoid injury from accidental starting, always remove the battery from the angle grinder before installing or removing grinding discs.

The grinding disc and guard must be securely attached as described in this

Owner’s Manual before installing a battery

in the tool. Failure to do so will increase the risk of serious injury if the grinding disc shatters.

Make sure the guard is in good condition and securely installed before operating grinder.

Secure the workpiece. Use clamps or a

vice to hold the work when practical. It’s

safer than using your hand and it frees both hands to operate the tool.

Do not clamp grinder in vise or use as a fixed grinder.

Grinding discs must be stored in a dry location to prevent deterioration.

SPECIFIC SAFETY

RULES

POWER TOOL SAFETY

Page 8

Before attaching the grinding disc, inspect it for visible defects. If it is cracked, chipped or warped do not install it.

Use only grinding discs in compliance with ANSI Standard B7.1 and rated for a speed greater than 6,500 RPM.

Do not remove the soft paper in the centre of the grinding disc. NOTE: If this paper has been previously removed, insert some soft rubber or paper between the grinding disc and the disc flange to prevent damage to the grinding disc.

Do not alter or enlarge the centre hole of the grinding disc as this could result in breaking it.

Do not over tighten the clamp nut on the grinding disc. Excessive tightening may cause the disc to crack and possibly shatter during operation.

Do not use the grinder if the disc flange or clamp nut is missing or if the spindle is bent.

Check to make sure and any extension cords are clear of the area to be cut.

Contact with ”live” wires could shock the

operator or cause a fire. Always hold the grinder securely with two

hands while working and at all times when it is running.

Never turn the grinder ON with the grinding disc or any rotating parts touching the work surface.

Never cover the air vents in the motor housing with your hands while operating the grinder.

SPECIFIC SAFETY RULES

Page 9

Battery packs and chargers must be purchased separately.

This angle grinder has been designed to be powered by one of the following battery packs:

● 18 V Nickel-Cadmium #054-3102-2

● 18 V Lithium-ion #054-3100-6

WARNING: Only use the battery packs listed above to power this tool. Using any other battery pack could cause serious injury or damage the tool.

Both battery packs can be charged using one of the following chargers:

● 14.4 V / 18 V LED Diagnostic Battery

Charger #054-3103-0

● 14.4 V / 18 V LCD Diagnostic Battery

Charger with LCD Status Display #054-3101-4

WARNING: Only use the battery chargers listed above to charge the battery packs listed above. Charging any other batteries may damage the charger and possibly cause serious injury.

WARNING: Follow all safety rules and warnings included with the battery pack and charger purchased for use with this tool. Failure to follow those safety rules and warnings may result in serious injury or damage to the charger and battery pack.

Never dispose of defective batteries with your household waste. Always recycle defective batteries in accordance with your local municipal policies.

! ! !

BATTERY AND CHARGER SAFETY

Page 10

Volts

Amperes

Hertz

Watts

Kilowatts

Microfarads

Litres

Kilograms

Hours

N/cm2

Newtons per square centimetre

Pascals

Min

Minutes

Seconds

Alternating current

Three-phase alternating current

Three-phase alternating current with neutral

Direct current

No load speed

Alternating or direct current

Class II construction

Splash-proof construction

Watertight construction

Protective grounding at grounding terminal, Class I tools

Revolutions or reciprocations per minute

Diameter

Off position

Arrow

Warning symbol

SYMBOLS

WARNING: Some of the following symbols may appear on the cordless

angle grinder. Study these symbols and learn their meaning. Proper interpretation of these symbols will allow for more efficient and safer operation of this tool.

3042597

LISTED

This symbol designates that this tool is listed with Canadian requirements by ETL Testing Laboratories, Inc. Conforms to UL Std. 60745-1, 60745-2-3. Certified to CAN/CSA Std. C22.2 No. 60745-1, 60745-2-3.

JD597118

Page 11

KNOW YOUR CORDLESS ANGLE GRINDER

NOTE: Battery & Charger are NOT included and must be purchased separately. This angle grinder is compatible with all 18 V PowerXchange batteries.

Battery pack

(sold separately)

Battery release

button

Assist

handle

ON/OFF switch

Guard

Spindle locking

button

Inner disc

flange

Disc

Page 12

AVAILABLE ACCESSORIES

WARNING: Use only grinding and

cut-off discs that are recommended for this cordless angle grinder. Follow the instructions that accompany the grinding and cut-off discs. The use of improper discs may result in injury to the operator or damage to the angle grinder.

Before using any accessory, carefully read

the instructions or the owner’s manual for

the accessory.

 Grinding discs  Cut-off discs

WARNING: If any part is missing or damaged, do not install a battery in the tool until the missing or damaged part is replaced.

CONTENTS Carefully unpack the cordless angle

grinder. Compare the contents against the “ANGLE GRINDER COMPONENTS” chart below. NOTE: See illustration of the cordless angle grinder and components on Page 13.

Battery packs and chargers must be purchased separately.

This angle grinder has been designed to be powered by one of the following battery packs:

● 18 V Nickel-Cadmium #054-3102-2

● 18 V Lithium-ion #054-3100-6

WARNING: Only use the battery packs listed above to power this tool. Using any other battery pack could cause serious injury or damage the tool.

Both battery packs can be charged using one of the following chargers:

● 14.4 V / 18 V LED Diagnostic Battery Charger #054-3103-0

● 14.4 V / 18 V LCD Diagnostic Battery Charger with LCD Status Display #054-3101-4

WARNING: Only use the battery chargers listed above to charge the battery packs listed above. Charging any other batteries may damage the charger and possibly cause serious injury.

Never dispose of defective batteries with your household waste. Always recycle defective batteries in accordance with your local municipal policies.

ACCESSORIES AND CONTENTS

ANGLE GRINDER COMPONENTS

KEY

DESCRIPTION

QTY

Angle grinder

Assist handle

Grinding disc

Flange wrench

Guard

Outer disc flange

Inner disc flange

Owner’s Manual

! ! !

Page 13

CONTENTS

Page 14

INSTALLING THE ASSIST HANDLE

1. Remove the battery from the angle grinder.

2. Install the assist handle (1) by screwing it clockwise into the left side (2) of the gear housing (3) (Fig. 1).

NOTE: The handle can be installed on either the left or right side or the top of the grinder gear housing, depending upon operator preference (Fig. 6, 7 & 8). The assist handle must always be used to prevent loss of control and possible injury.

3. Tighten the assist handle securely.

NOTE: Hand-tighten the side handle. Do not over tighten.

CHANGING A BATTERY IN THE ANGLE GRINDER

1. Remove the discharged battery (1) from the tool by pressing on one the battery release buttons (2) on the sides of the tool handle (Fig. 2).

NOTE: There is one battery release button on each side of the handle. It is only necessary to press one of the buttons to release the battery.

2. Pull the battery out of the tool handle (3).

3. Slide the fully charged battery into the matching cavity in the tool handle where the discharged battery has been removed.

ASSEMBLY AND OPERATING

Fig. 1

Fig. 2

Page 15

CHANGING A BATTERY IN THE ANGLE GRINDER – cont’d

NOTE: Make sure the battery is fully engaged with the mounting slots in the tool handle. The battery release buttons will

“click” into place when the battery is fully

installed.

WARNING: Do not immerse the

battery pack in water. Sudden cooling could cause the hot battery to explode or leak.

INSTALLING THE GUARD WARNING: The guard must be

installed before installing a grinding disc or using the angle grinder. Failure to do so could result in serious personal injury.

1. Remove the battery from the angle grinder.

2. Depress the spindle lock button (1) (Fig. 3).

3. Rotate the clamp nut (2) until the spindle locks (Fig. 4).

4. Turn the clamp nut counter clockwise and remove it from the spindle.

NOTE: If clamp nut cannot be loosened by hand, use the wrench (3) provided.

5. Remove disc flange (4). It will simply pull off the spindle (5).

6. Using a #2 Philips® screwdriver, remove the four guard retainer screws (6) and four lock washers (7).

ASSEMBLY AND OPERATING

Fig. 3

Fig. 4

Fig. 2

Page 16

INSTALLING THE GUARD – cont’d

7. Lift off the guard retainer washer (8).

8. Place the guard (9) on the gear housing (10) (Fig. 5).

NOTE: Make sure the hole in guard fits over the mounting boss (11) on the gear housing and that the wave crest washer (12) is in place.

9. Place the guard retainer washer (8) on the gear housing boss and fasten in place with the four screws (6) and four lock washers (7) that were removed.

10. Rotate the guard to position it toward the rear of the grinder.

11. Tighten all four screws with the screw driver.

12. Install the disc flange, making sure it mates with the flats on the spindle.

13. Install the clamp nut finger tight to hold the disc flange in place.

POSITIONING THE GUARD WARNING: The guard must be

positioned correctly to protect the operator. Rotate the guard to the correct position as noted in Fig. 6, 7 or

8. Guard placement depends upon

where the handle is positioned.

 Left side  Right side  Center

ASSEMBLY AND OPERATION ASSEMBLY AND OPERATING

Fig. 5

Fig. 6

Handle on

left side

Fig. 7

Handle on

right side

Fig. 8

Handle in

centre

Page 17



INSTALLING A GRINDING DISC

WARNING: Use the correct size of

grinding disc. Never use a disc thinner than 5/32".

1. Depress the spindle lock button and rotate the outer clamp nut (1) until spindle locks (Fig. 9).

2. Turn the outer clamp nut counter clockwise and remove it from the spindle.

NOTES: a) If the outer clamp nut (1) cannot be loosened by hand, use the wrench (2) provided. b) DO NOT remove the inner disc flange (3).

3. Make sure the flats in the inner disc flange are engaged with the flats on the spindle.

4. Place the grinding disc (4) over the spindle (5) with the concave side of the disc facing out.

5. Screw the outer clamp nut onto the spindle with the flat side of nut facing outward away from the disc. Fit the raised small diameter portion of the clamp nut into the hole in the grinding disc.

NOTE: Finger tighten only.

6. Depress the spindle lock button and rotate the grinding disc clockwise until the spindle locks.

7. Securely tighten the clamp nut with the wrench provided

ASSEMBLY AND OPERATING

Fig. 9

Page 18

WARNING: Have you read “GENERAL SAFETY WARNINGS”, “POWER TOOL SAFETY”, “SPECIFIC SAFETY RULES”, BATTERY AND CHARGER SAFETY” and “SYMBOLS” on pages 3, 4, 5, 6, 7, 8, 9 &10 of this Manual? If not,

please do it now before you operate this angle grinder. Your safety depends on it!

Every time you use the angle grinder you should verify the following:

1. Grinding disc is correct for the type of material being ground

2. Grinding disc is in good condition and securely tightened onto the spindle

3. Proper eye and hearing and breathing protection are being worn.

Failure to adhere to these safety rules can greatly increase the chances of injury.

WARNING: Never attach a wood

cutting or carving blade of any type to this angle grinder. It is designed for grinding metal only. Use for any other purpose is not recommended and creates a hazard which will result in serious injury.

WARNING: Never cover air vents. They must always be open for proper motor cooling.

ON/OFF SWITCH

The ON/OFF switch performs three separate functions:

 Lock-off  ON/OFF  Lock-on

ASSEMBLY AND OPERATING

Page 19

ON/OFF SWITCH – cont’d

To turn the angle grinder ON:

1. Slide the centre lock-off button (1) to the right with your thumb (Fig. 10).

2. While holding the lock-off button toward the right, press forward on the front of the ON/OFF switch button (2) until it “snaps” into the ON position..

3. Remove your thumb from the ON/OFF switch and the tool will stay running.

To turn the angle grinder OFF:

1. Press on the rear portion of the ON/OFF switch (3). The switch will “snap” to the OFF position.

GRINDING Always select and use grinding discs that

are recommended for the material to be ground. Make sure that the minimum operating speed of the grinding disc selected is not less than 6,500 RPM.

Secure all work before beginning the grinding operation.

Secure small workpieces in a vice or clamp to a workbench.

WARNING: Never use your angle

grinder with the guard removed. It has been designed for use only with the guard installed. Attempting to use the grinder with the guard removed will result in loose particles being thrown against the operator resulting in serious personal injury.

Fig. 10

ASSEMBLY AND OPERATING

Page 20

GRINDING – cont’d

WARNING: Never use your angle

grinder without eye protection. Following this rule will reduce the risk of serious personal injury.

The efficient operation of the angle grinder begins by controlling the pressure and surface contact between the grinding disc and the workpiece. Flat surfaces are ground at an acute angle, normally between 5° and 15° (Fig. 11).

For maximum control, hold the grinder in front and away from you with both hands, keeping the grinding disc clear of the workpiece. Start your grinder and let the motor and grinding disc build up to full speed. Gradually lower the grinder until the grinding disc contacts the workpiece

For best results keep the grinder tilted at an angle of between 5° and 15° and continuously moving at a steady, consistent pace. Move the grinder back and forth or up and down over the work area. Keep the grinder moving so that an excessive amount of material is not removed from one area. If the grinder is held in one spot too long, it will gouge and cut grooves in the workpiece. If the grinder is held at too sharp an angle, it will gouge the workpiece because of the concentration of pressure on a small area.

ASSEMBLY AND OPERATING

Fig. 11

5° to 15°

Page 21

GRINDING – cont’d

Use just enough pressure to keep the grinder from chattering or bouncing. Heavy pressure will decrease its speed and put a strain on the motor. Normally, the weight of the tool alone is adequate for most grinding jobs. Use light pressure when grinding jagged edges or loose bolts where there is potential for the grinder to snag on the metal edge.

Lift the grinder away from the workpiece before turning it OFF.

WARNING: When servicing, use only identical replacement parts. Use of any other part may create a hazard or cause product damage.

DO NOT abuse power tools. Abusive practices can damage the tool as well as the workpiece.

WARNING: DO NOT attempt to modify tools or create accessories. Any such alteration or modification is misuse and could result in a hazardous condition leading to possible serious injury. It will also void the warranty.

CLEANING DO NOT use solvents when cleaning

plastic parts. Most plastics are susceptible to damage from various types of commercial solvents and may be damaged by their use. Use a clean cloth to remove dirt, dust, oil, grease, etc.

WARNING: Do not at any time

allow brake fluids, gasoline, petroleumbased products, penetrating oils, etc. to come in contact with plastic parts. They contain chemicals that can damage, weaken or destroy plastic.

WARNING: Always wear safety goggles or safety glasses with side shields during all grinding operations. It is critical that you also wear safety goggles or safety glasses with side shields and a dust mask while blowing dust out of the angle grinder with an air jet. Failure to take these safety precautions could result in permanent eye or lung damage.

LUBRICATION All of the bearings in this angle grinder are

lubricated with a sufficient amount of highgrade lubricant for the life of the unit under normal conditions. Therefore, no further lubrication is required.

ASSEMBLY AND OPERATING

! ! !

MAINTENANCE

Page 22

EXPLODED VIEW

17 16

20 19

Page 23

WARNING: When servicing, use only Mastercraft

replacement parts. The use of

any other parts may create a safety hazard or cause damage to the angle grinder. Any attempt to repair or replace electrical parts on this angle grinder may create a safety

hazard unless repairs are performed by a qualified technician. For more information, call the Toll-free Helpline, at 1-800-689-9928.

Always order by PART NUMBER, not by key number.

Key #

Part #

Part Name

Quantity

216003

Outside flange

1 2 640000

Abrasive wheel

1 3 216004

Inner flange

6511401012

Screw M4×10

504003

Spring washer M4

5403450101

Wheel guard clamp

1 7 221203

Wave washer

5403460101

Wheel guard

6100730101

Output spindle

513001

Woodruff key

236044

Gear cover

221204

Washer

520033

Bearing 6001

224305

Bearing clamp A

6516400812

Screw M4x8

214908

Bevel gear

215140

Spindle lock pin

240801

Spring

511007

Circlip for shaft 9

521000

Bearing HK0810

6701040302

Nut

155517

Spindle lock button

6597393013

Screw ST3.9×35

6597392523

Screw ST3.9×25

5201800101

Gear housing

PARTS LIST

Page 24

Key #

Part #

Part Name

Quantity

502000

Nut M6

214907

Pinion

520027

Bearing 6000

224306

Bearing clamp B

6516400812

Screw M4×8

6100740101

Drive shaft

4600750101

Rubber drive link

500806

Screw ST2.9×8

5101920101

Drive link tray connector

5610310101

Fan

6511500812

Screw M5×8

5403430101

Spring washer M5

5403440101

Motor flange

5800480301

Auxiliary handle

6100750101

4408950101

Switch button

4408960101

Switch lock button

5501220101

Spring 1 44

4408980101

Block

6597292523

Screw ST2.9×25

2700280101

Switch

5501230101

Switch spring

4408970101

Switch slide

6597391923

Screw ST3.9×19

4301680201

Right housing

4404500101

Large pole plate

3601820101

Button housing

2000290201

Battery pack

2500240101

Motor

4301670201

Left housing

4406640101

Décor board

4404510101

Small pole plate

PARTS LIST

Page 25

3-Year Limited Warranty

This Mastercraft product is guaranteed for a period of 3 years from the date of original retail purchase against defects in workmanship and materials, except for the following components:

a) Component A: Batteries, chargers and carrying cases, which are

guaranteed for a period of 2 years from the date of original retail purchase against defects in workmanship and materials;

b) Component B: Accessories which are guaranteed for a period of 1 year

from the date of original retail purchase against defects in workmanship and materials.

Subject to the conditions and limitations described below, this product, if returned to us with proof of purchase within the stated warranty period and if covered under this warranty, will be repaired or replaced (with the same model, or one of equal value or specification),at our option. We will bear the cost of any repair or replacement and any costs of labour relating thereto.

These warranties are subject to the following conditions and limitations:

a) A bill of sale verifying the purchase and purchase date must be provided; b) This warranty will not apply to any product or part thereof that is worn or

broken or that has become inoperative due to abuse, misuse, accidental damage, neglect or lack of proper installation, operation or maintenance (as outlined in the applicable owner’s manual or operating instructions) or that is being used for industrial, professional, commercial or rental purposes;

c) This warranty will not apply to normal wear and tear or to expendable parts

or accessories that may be supplied with the product that are expected to become inoperative or unusable after a reasonable period of use;

d) This warranty will not apply to routine maintenance and consumable items,

including but not limited to fuel, lubricants, vacuum bags, blades, belts, sandpaper, bits, fluids, tune-ups or adjustments;

e) This warranty will not apply where damage is caused by repairs made or

attempted by others (i.e.: persons not authorized by the manufacturer);

f) This warranty will not apply to any product that was sold to the original

purchaser as a reconditioned or refurbished product (unless otherwise specified in writing);

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Rev 1.3 11/07/2009

3-Year Limited Warranty – cont’d

These warranties are subject to the following conditions and limitations:

g) This warranty will not apply to any product or part thereof if any part

from another manufacturer is installed therein or any repairs or alterations have been made or attempted by unauthorized persons;

h) This warranty will not apply to normal deterioration of the exterior

finish including but not limited to scratches, dents, paint chips, or to any corrosion or discolouring by heat, abrasive and chemical cleaners; and

i) This warranty will not apply to component parts sold by and identified

as the product of another company, which shall be covered under the product manufacturer’s warranty, if any.

Additional Limitations

This warranty applies only to the original purchaser, and cannot be transferred. Neither the retailer nor the manufacturer shall be liable for any other expense, loss or damage, including but not limited to any indirect, incidental, consequential or exemplary damages arising in connection with the sale, use or inability to use this product.

Notice to Consumer

This warranty gives you specific legal rights, and you may have other rights, which may vary from province to province. The provisions contained in this warranty are not intended to limit, modify, take away from, disclaim or exclude any statutory warranties set forth in any applicable provincial or federal legislation.

Mastercraft is a superior line of products selected for their workmanship and materials. These products are designed to meet rigorous quality and performance standards, and are approved by our Quality Assurance laboratory.

TOLL-FREE HELPLINE: 1-800-689-9928

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