MasterCraft 054-1221-0, 054-1222-8 Owner's Manual

18 V COMPACT IMPACT DRIVER
Owner’s Manual
PRODUCT SPECIFICATIONS
Battery:
18 V, 1.7 Ah Ni-Cd
Speed:
0–2,600 RPM (no load)
Impact speed:
0–3,200 BPM
Torque:
1,150 in/lbs (maximum)
Hex drive:
1/4" Quick release
Charger:
1 hour diagnostic, Class 2
Charger input:
120 V AC, 60 Hz
Charger output:
18 V DC, 2.2 A
Universal replacement charger:
054-3101-4 or 054-3103-0
Weight:
2 lb 12 oz (1.25 kg) without battery
Need Assistance?
Call us on our toll free customer support line: 1-800-689-9928
Technical questions Replacement parts Parts missing from package
Imported by Mastercraft Canada Toronto, Canada M4S 2B8
Patent Pending
2
Product specifications ………….…………………………………………………….
1
Table of contents ……………………………………………………………………...
2
General safety warnings ……………………………………………………………..
3–4
Eye, ear & lung protection ……………………………………………………………
3–4
Electrical safety ……………………………………………………………………….
4
Power tool safety ……………………………………………………………………...
5–6
General safety rules …………………………………………………………………..
5
Work area ………………………………………………………………….…………..
5
Electrical safety ……………………………………………………………………….
5
Personal safety ………………………………………………………………………..
5–6
Use and care of power tools .………………………………………………………..
6
Service …………………………………………………………………………………
6
Specific safety rules …………………………………………………………………..
7
Battery & charger safety ………………………………………………………….….
8–9
Battery pack recycling ………………………………………………………………..
9
Symbols ………………………………………………………………………………..
10
Know your impact driver ……………………………………………………………..
11
Accessories ……………………………………………………………………………
11
Contents ……………………………………………………………………………….
12
Assembly and operating ……………………………………………………………..
13–23
Charging the battery pack ……………………………………………………………
13
Charger LED functions ……………………………………………………………….
14
Installing the battery in the impact driver …………………………………………...
15
On-board screwdriver-bit storage …………………………………………………...
16
Installing driver bits and sockets ………..…………………………………………..
16
Forward/reverse switch ………………………………………………………………
17
Variable-speed trigger switch ………………………………………………………..
17
Tightening and removing fasteners …………………………………………………
18
Preparing screw holes ………………………………………………………………..
19
Driving screws …………………………………………………………………………
20–21
Installing nut drivers for 3/16" to 3/8" nuts ………………………………………….
21
Installing impact sockets for 7/16" to 3/4" nuts …………………………………….
22
Removing nuts ………………………………………………………………………...
22–23
Maintenance …………………………………………………………………………..
24–25
Exploded view …………………………………………………………………………
26
Parts list ………………………………………………………………………………..
27–28
Warranty ……………………………………………………………………….………
29–30
TABLE OF CONTENTS
3
EYE, EAR & LUNG PROTECTION
This instruction manual includes the following:
General Safety Rules Specific Safety Rules and Symbols Functional Description Assembly Operation Maintenance Accessories
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ALWAYS WEAR EYE PROTECTION THAT CONFORMS WITH CSA REQUIREMENTS or ANSI SAFETY STANDARD Z87.1
FLYING DEBRIS can cause permanent eye damage. Prescription eyeglasses ARE NOT a replacement for proper eye protection.
WARNING: Non-compliant eyewear can cause serious injury if
broken during the operation of a power tool.
SAVE THESE INSTRUCTIONS FOR REFERENCE
WARNING: Use hearing protection, particularly during extended periods of operation of the tool, or if the operation is noisy.
!
GENERAL SAFETY WARNINGS
CAUTION: Before using this tool or any of its accessories, read this
manual and follow all Safety Rules and Operating Instructions.
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4
ELECTRICAL SAFETY
WARNING: To avoid electrical hazards, fire hazards or damage to the
tool, use proper circuit protection.
This tool is wired at the factory for 120 V operation. It must be connected to a 120 V, 15 A circuit that is protected by a time-delayed fuse or circuit breaker. To avoid shock or fire, replace power cord immediately if it is worn, cut or damaged in any way.
GENERAL SAFETY WARNINGS
WEAR A DUST MASK THAT IS DESIGNED TO BE USED WHEN OPERATING A POWER TOOL IN A DUSTY ENVIRONMENT.
WARNING: Dust that is created by power sanding, sawing, grinding,
drilling, and other construction activities may contain chemicals that are known to cause cancer, birth defects, or other genetic abnormalities. These chemicals include:
Lead from lead-based paints Crystalline silica from bricks, cement, and other masonry products Arsenic and chromium from chemically treated lumber
The level of risk from exposure to these chemicals varies, according to how often this type of work is performed. In order to reduce exposure to these chemicals, work in a well-ventilated area, and use approved safety equipment, such as a dust mask that is specifically designed to filter out microscopic particles.
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5
GENERAL SAFETY RULES
WARNING: Read and understand
all instructions. Failure to follow all instructions listed below may result in electric shock, fire and/or serious personal injury.
WORK AREA
Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents.
Do not operate power tools in potentially explosive environments, such as in the presence of flammable liquids, gas or dust. Power tools create sparks that may ignite dust or fumes.
Keep bystanders, children and visitors away while operating the tool. Distractions can cause the operator to lose control.
ELECTRICAL SAFETY
Double insulated tools are equipped with a polarized plug (one blade is wider than the other). This plug will only fit into a polarized plug one way.
If the plug does not fit into the outlet properly, reverse the plug. If it still does not fit, contact a qualified electrician to install a polarized outlet. Do not alter the plug in any way. Double insulation eliminates the need for the three-pronged grounded power cord and grounded power supply system.
Avoid contact between the operator's body and grounded surfaces such as pipes, radiators, ranges, and refrigerators. There is an increased risk of electric shock if the operator's body is grounded.
Do not expose power tools to rain or wet conditions. Water entering the power tool will increase the risk of electric shock.
Do not abuse the cord. Do not use the power cord to carry the tool or to pull the plug out of the outlet. Keep the power cord away from heat, oil, sharp edges, and moving parts. Replace a damaged power cord immediately. A damaged power cord increases the risk of electric shock.
When operating a power tool outdoors, use an outdoor-rated extension cord type “W-A” or “W”. These cords are rated for outdoor use and they reduce the risk of electric shock.
PERSONAL SAFETY
Stay alert, be aware of the surroundings, and use common sense when operating a power tool. Do not use a power tool while tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating a power tool may result in serious personal injury.
Dress properly. Do not wear loose clothing or jewellery.
Contain long hair. Keep hair, clothing, and gloves away from moving parts. Loose clothing, jewellery, or long hair can get caught in moving parts.
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POWER TOOL SAFETY
6
PERSONAL SAFETY – cont’d
Avoid accidental start-ups. Verify that the switch is in the OFF position before plugging in the tool. Carrying a power tool with a finger on the switch or plugging in a tool that has the switch in the ON position invites accidents.
Remove adjusting keys and wrenches before turning the tool ON. A wrench or key that is left attached to a rotating part of the tool may result in personal injury.
Do not overreach. Keep proper footing and balance at all times. Proper footing and balance allows the operator to maintain better control of the tool in unexpected situations.
Use safety equipment. Always wear eye protection.
Use a dust mask, non-skid safety shoes, a hardhat, or hearing protection when appropriate.
USE AND CARE OF POWER TOOLS Use clamps or another practical means to
secure and support the workpiece to a stable platform. Holding the work in a hand or against the body is not stable, and may lead to loss of control.
Do not force the tool. Use the correct tool for the application. The correct tool will do the job better and safer when used at the rate that it was designed to work at.
Do not use a power tool if it cannot be turned ON or OFF using the power switch. A tool that cannot be controlled using the switch is dangerous, and must be repaired.
Disconnect the plug from the outlet before making any adjustments, changing accessories, or storing the tool. Such preventive safety measures reduce the risk of accidental start-ups.
When power tools are not in use, store them out of the reach of children or untrained persons. Tools are dangerous in the hands of untrained users.
Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind, and are easier to control.
Inspect the tool for misalignment or binding of moving parts, broken parts, and any other condition that may affect the operation of the tool. If it is damaged, have the tool serviced before using it. Many accidents are caused by poorly maintained tools.
Use only accessories that are recommended by the manufacturer for this model. Accessories that are suitable for one tool may become hazardous when used with another tool.
SERVICE Tools servicing must be performed by
qualified personnel. Service or maintenance performed by non-qualified personnel could result in a risk of injury.
When servicing a tool, use only identical replacement parts. Follow the instructions in the Maintenance section of this Manual. The use of unauthorized parts or failure to follow the instructions in the Maintenance section of this Manual may create a risk of electric shock or injury.
POWER TOOL SAFETY
7
WARNING: Know your compact impact driver. Do not plug in the charger or install the battery in the tool until you have read and understand this
Instruction Manual. Learn the tool’s
applications and limitations, as well as the specific potential hazards related to this tool. Following this rule will reduce the
risk of electric shock, fire, or serious injury.
Always wear eye protection. Any power tool can throw
foreign objects into your eyes and cause permanent eye damage. ALWAYS wear safety goggles (not glasses) that comply with ANSI safety standard Z87.1. Everyday glasses have only impact resistant lenses. They ARE NOT safety glasses.
WARNING: Glasses or goggles not in compliance with ANSI Z87.1 could cause serious injury when they break.
Always use hearing protection when operating the impact driver.
Use only impact sockets and accessories that are designed for use with an impact driver. Do not use chrome plated sockets and accessories. Chrome plated sockets and accessories are designed for hand use only and MUST NOT be used with an impact driver. They may shatter and possibly cause serious injury.
Before each use, check the impact sockets and accessories for excessive wear or cracks. Worn or damaged sockets or accessories may shatter and possibly cause serious injury. Worn accessories may allow the socket to come off during operation of the impact driver.
After installing any accessory in the hex drive, pull outward on the accessory to ensure it is properly installed and cannot be pulled out of the hex drive.
Never use the impact driver as a torque wrench. Always use a torque wrench to adjust the fastener to the specified torque.
Keep the impact driver handle and body clean and free of oil and grease. Always use a clean dry cloth when cleaning. Do not use solvents, brake fluid, gasoline or other petroleum products to clean the tool. They will damage the tool.
Do not wear neckties or loose clothing. When wearing gloves, they must be tight
fitting and slip resistant type. Leather gloves offer the best protection.
Always use two hands when operating the impact driver. Use one hand on the handle and the other on the front of the tool body.
Never place your hand so it is touching the socket or accessory when the tool is turned ON. Your hand could be seriously injured.
Always remove the battery from the tool before installing or removing any socket or accessory.
Be ready for components to shift when removing any fastener. The speed of the fastener removal could cause unexpected shifting of the components.
SPECIFIC SAFETY RULES
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8
WARNING: Only use the 1 hour diagnostic charger to charge the Compact Mastercraft 18V Ni-Cd battery. Charging any other batteries may damage the charger and possibly cause serious injury.
Do not store or carry the battery in a manner in which metal objects could contact the exposed metal end. Do not place the battery in aprons, pockets, drawers, etc. with loose nails, screws, keys etc. The battery could short circuit causing a fire, personal injury or damage to the battery.
Never attempt to open the battery for any reason. If the housing of the battery breaks or cracks, immediately discontinue its use and do not recharge.
Do not charge the battery if it is wet or shows any evidence of corrosion.
A small leakage from the battery may occur under extreme usage, during charging or in extreme temperature conditions. This does not indicate a failure. However, if the outer seal is broken and this leakage gets on your skin, follow these steps:
1. Wash immediately with soap and
water.
2. Neutralize with a mild acid such as
lemon juice or vinegar.
3. If liquid gets into your eyes, flush
immediately with clean water for a minimum of 10 minutes and seek medical attention.
NOTE: The battery liquid is slightly acidic. Do not incinerate the battery. It can
explode in a fire. Do not use an extension cord. Plug the
charger cord directly into an electrical outlet.
Use the charger only in a standard 120 V, 60 Hz electrical outlet.
Do not use the charger in wet or damp conditions. It is intended for indoor use only. Do not use the charger near sinks or tubs. Do not immerse the charger in water.
Do not allow the cord to hang over the edge of a table or counter or touch hot surfaces. The charger should be placed away from sinks and hot surfaces.
Do not use the charger to charge any batteries other than the compact impact driver batteries. Other batteries may explode.
Do not operate the charger if cord or plug is damaged. Replace the damaged cord and plug immediately.
Do not operate the charger if it has received a sharp blow, been dropped or otherwise damaged in any way. Have a qualified technician examine the charger and repair it if necessary. Do not disassemble the charger.
BATTERY & CHARGER SAFETY
!
9
Do NOT charge batteries when the work area or the battery temperature is at or below 0° C (32° F) or above 45° C (113° F).
Unplug the charger when not in use and before cleaning or maintenance.
BATTERY PACK RECYCLING To preserve our natural resources, please
recycle or dispose of batteries properly. The batteries charged by this charger may
contain chemicals and metals that are harmful to the environment. Never dispose of re-chargeable batteries in your normal household garbage or in landfill sites as they will add to the pollution of the environment.
Please return all defective rechargeable battery packs to your local Canadian Tire™ store for recycling. If you do not
have a Canadian Tire™ store in your area,
please call 1-800-822-8837 for the location of your nearest RBRC battery recycling location.
BATTERY & CHARGER SAFETY
NOTE: See Pages 24 & 25 for
detailed information concerning preparation for recycling battery packs and exercising a Ni-Cd battery pack for peak performance.
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