MasterCraft 054-1209-2 Owner's Manual

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Page 1

18 V CORDLESS SWING DRILL

054-1209-2

Owner’s Manual

PRODUCT SPECIFICATIONS

Battery:

18 V, 1.5 Ah Ni-Cd

Maximum torque:

106 in-lb

Variable speed ranges:

0–350 & 0–1,200 RPM (no load)

Hex drive:

1/4" magnetic

Head swing positions:

Horizontal, 22.5°, 45°, 67.5°, vertical

Head axial rotational positions:

360° left & right in 15° increments

Charger:

90–120 minute diagnostic, Class 2

Charger input:

120 V AC, 60 Hz

Charger output:

18 V DC, 1 A (maximum)

Universal replacement charger:

054-3103-0 (LED) or 054-3101-4 (LCD)

Weight:

4 lb 6 oz (2 kg) without battery

Need Assistance?

Call us on our toll free customer support line: 1-800-689-9928

 Technical questions  Replacement parts  Parts missing from package

Imported by Mastercraft Canada Toronto, Canada M4S 2B8

Page 2

Product specifications ………….…………………………………………………….

Table of contents ……………………………………………………………………...

General safety warnings ……………………………………………………………..

3–4

Eye, ear & lung protection ……………………………………………………………

3–4

Electrical safety ……………………………………………………………………….

Power tool safety ……………………………………………………………………...

5–6

General safety rules …………………………………………………………………..

Work area ………………………………………………………………….…………..

Electrical safety ……………………………………………………………………….

Personal safety ………………………………………………………………………..

5–6

Use and care of power tools .………………………………………………………..

Service …………………………………………………………………………………

Specific safety rules …………………………………………………………………..

Battery & charger safety ………………………………………………………….….

8–9

Battery pack recycling ………………………………………………………………..

Symbols ………………………………………………………………………………..

Know your swing drill …………………………………………………………………

Accessories ……………………………………………………………………………

Contents ……………………………………………………………………………….

12–13

Assembly and operating ……………………………………………………………..

14–25

Charging the battery pack ……………………………………………………………

Charger LED functions ……………………………………………………………….

Installing a battery in the swing drill …………………………………………………

Setting the head swing angle ………………………………………………………..

Setting the head axial rotational angle ……………………………………………..

Two-speed gearbox switch …………………………………………………………..

18–19

Forward/reverse switch ………………………………………………………………

Variable speed trigger switch ………………………………………………………..

Spirit level ……………………………………………………………………………...

Installing bits …………………………………………………………………………..

Removing bits …………………………………………………………………………

Bit retraction and engagement control ……………………………………………...

Drilling ………………………………………………………………………………….

23–24

Driving screws …………………………………………………………………………

24–25

Maintenance …………………………………………………………………………..

26–27

Exploded view …………………………………………………………………………

Parts list ………………………………………………………………………………..

29–31

Warranty ……………………………………………………………………….………

32–33

TABLE OF CONTENTS

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EYE, EAR & LUNG PROTECTION

This instruction manual includes the following:

 General Safety Rules  Specific Safety Rules and Symbols  Functional Description  Assembly  Operation  Maintenance  Accessories

ALWAYS WEAR EYE PROTECTION THAT CONFORMS WITH CSA REQUIREMENTS or ANSI SAFETY STANDARD Z87.1

FLYING DEBRIS can cause permanent eye damage. Prescription eyeglasses ARE NOT a replacement for proper eye protection.

WARNING: Non-compliant eyewear can cause serious injury if

broken during the operation of a power tool.

SAVE THESE INSTRUCTIONS FOR REFERENCE

WARNING: Use hearing protection, particularly during extended periods of operation of the tool, or if the operation is noisy.

GENERAL SAFETY WARNINGS

CAUTION: Before using this tool or any of its accessories, read this

manual and follow all Safety Rules and Operating Instructions.

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ELECTRICAL SAFETY

WARNING: To avoid electrical hazards, fire hazards or damage to the

tool, use proper circuit protection.

This tool is wired at the factory for 120 V operation. It must be connected to a 120 V, 15 A circuit that is protected by a time-delayed fuse or circuit breaker. To avoid shock or fire, replace power cord immediately if it is worn, cut or damaged in any way.

GENERAL SAFETY WARNINGS

WEAR A DUST MASK THAT IS DESIGNED TO BE USED WHEN OPERATING A POWER TOOL IN A DUSTY ENVIRONMENT.

WARNING: Dust that is created by power sanding, sawing, grinding,

drilling, and other construction activities may contain chemicals that are known to cause cancer, birth defects, or other genetic abnormalities. These chemicals include:

Lead from lead-based paints Crystalline silica from bricks, cement, and other masonry products Arsenic and chromium from chemically treated lumber

The level of risk from exposure to these chemicals varies, according to how often this type of work is performed. In order to reduce exposure to these chemicals, work in a well-ventilated area, and use approved safety equipment, such as a dust mask that is specifically designed to filter out microscopic particles.

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GENERAL SAFETY RULES

WARNING: Read and understand

all instructions. Failure to follow all instructions listed below may result in electric shock, fire and/or serious personal injury.

WORK AREA

Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents.

Do not operate power tools in potentially explosive environments, such as in the presence of flammable liquids, gas or dust. Power tools create sparks that may ignite dust or fumes.

Keep bystanders, children and visitors away while operating the tool. Distractions can cause the operator to lose control.

ELECTRICAL SAFETY

Double insulated tools are equipped with a polarized plug (one blade is wider than the other). This plug will only fit into a polarized plug one way.

If the plug does not fit into the outlet properly, reverse the plug. If it still does not fit, contact a qualified electrician to install a polarized outlet. Do not alter the plug in any way. Double insulation eliminates the need for the three-pronged grounded power cord and grounded power supply system.

Avoid contact between the operator's body and grounded surfaces such as pipes, radiators, ranges, and refrigerators. There is an increased risk of electric shock if the operator's body is grounded.

Do not expose power tools to rain or wet conditions. Water entering the power tool will increase the risk of electric shock.

Do not abuse the cord. Do not use the power cord to carry the tool or to pull the plug out of the outlet. Keep the power cord away from heat, oil, sharp edges, and moving parts. Replace a damaged power cord immediately. A damaged power cord increases the risk of electric shock.

When operating a power tool outdoors, use an outdoor-rated extension cord type “W-A” or “W”. These cords are rated for outdoor use and they reduce the risk of electric shock.

PERSONAL SAFETY

Stay alert, be aware of the surroundings, and use common sense when operating a power tool. Do not use a power tool while tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating a power tool may result in serious personal injury.

Dress properly. Do not wear loose clothing or jewellery.

Contain long hair. Keep hair, clothing, and gloves away from moving parts. Loose clothing, jewellery, or long hair can get caught in moving parts.

POWER TOOL SAFETY

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PERSONAL SAFETY – cont’d

Avoid accidental start-ups. Verify that the switch is in the OFF position before plugging in the tool. Carrying a power tool with a finger on the switch or plugging in a tool that has the switch in the ON position invites accidents.

Remove adjusting keys and wrenches before turning the tool ON. A wrench or key that is left attached to a rotating part of the tool may result in personal injury.

Do not overreach. Keep proper footing and balance at all times. Proper footing and balance allows the operator to maintain better control of the tool in unexpected situations.

Use safety equipment. Always wear eye protection.

Use a dust mask, non-skid safety shoes, a hardhat, or hearing protection when appropriate.

USE AND CARE OF POWER TOOLS Use clamps or another practical means to

secure and support the workpiece to a stable platform. Holding the work in a hand or against the body is not stable, and may lead to loss of control.

Do not force the tool. Use the correct tool for the application. The correct tool will do the job better and safer when used at the rate that it was designed to work at.

Do not use a power tool if it cannot be turned ON or OFF using the power switch. A tool that cannot be controlled using the switch is dangerous, and must be repaired.

Disconnect the plug from the outlet before making any adjustments, changing accessories, or storing the tool. Such preventive safety measures reduce the risk of accidental start-ups.

When power tools are not in use, store them out of the reach of children or untrained persons. Tools are dangerous in the hands of untrained users.

Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind, and are easier to control.

Inspect the tool for misalignment or binding of moving parts, broken parts, and any other condition that may affect the operation of the tool. If it is damaged, have the tool serviced before using it. Many accidents are caused by poorly maintained tools.

Use only accessories that are recommended by the manufacturer for this model. Accessories that are suitable for one tool may become hazardous when used with another tool.

SERVICE Tools servicing must be performed by

qualified personnel. Service or maintenance performed by non-qualified personnel could result in a risk of injury.

When servicing a tool, use only identical replacement parts. Follow the instructions in the Maintenance section of this Manual. The use of unauthorized parts or failure to follow the instructions in the Maintenance section of this Manual may create a risk of electric shock or injury.

POWER TOOL SAFETY

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WARNING: Know your cordless drill. Do not plug in the charger or install the battery in the tool until you have read and understand this

Instruction Manual. Learn the tool’s

applications and limitations, as well as the specific potential hazards related to this tool. Following this rule will reduce the

risk of electric shock, fire, or serious injury.

Always wear eye protection. Any power tool can throw foreign objects into your eyes

and cause permanent eye damage. ALWAYS wear safety goggles (not glasses) that comply with ANSI safety standard Z87.1. Everyday glasses have only impact resistant lenses. They ARE NOT safety glasses.

WARNING: Glasses or goggles not in compliance with ANSI Z87.1 could cause serious injury when they break.

WARNING: Always use a safety

shield, hearing protection and dust mask when drilling concrete.

Do not drill material too small to be securely held.

Always keep hands out of the path of the drill bit. Avoid awkward hand positions where a sudden slip could cause your hand to move into the path of the drill bit.

Secure workpiece. Use clamps or a vise to hold the workpiece. It is safer than using your hand and it frees both hands to operate the tool.

Make sure there are no nails or foreign objects in the part of the workpiece to be drilled.

To avoid injury from accidental starting, always remove the battery from the tool before installing or removing a drill bit.

Do not install or use any drill bit that

exceeds 7” (17.5 cm) in length or extends more than 6” (15 cm) beyond the chuck

jaws. They can bend or break suddenly. Before starting the operation, jog the drill

switch to make sure the drill bit does not wobble or vibrate.

Do not use fly cutters or multiple-part hole cutters, because they can come apart or become unbalanced during use.

Make sure the spindle has come to a complete stop before touching the chuck or attempting to change the drill bit.

Always make sure the chuck is tight and the drill bit firmly tightened in the chuck before starting drill.

Only use accessories designed for use with this tool.

SPECIFIC SAFETY RULES

SAVE THESE INSTRUCTIONS FOR REFERENCE

Page 8

WARNING: Only use the diagnostic charger to charge the Mastercraft 18V Ni-Cd battery. Charging any other batteries may damage the charger and possibly cause serious injury.

Do not store or carry battery in a manner in which metal objects could contact the exposed metal end. Do not place battery in aprons, pockets, drawers, etc. with loose nails, screws, keys etc. The battery could short circuit causing a fire, personal injury or damage to the battery.

Never attempt to open the battery for any reason. If the housing of the battery breaks or cracks, immediately discontinue use and do not recharge.

Do not charge the battery if it is wet or shows any evidence of corrosion.

A small leakage from the battery may occur under extreme usage, charging or temperature conditions. This does not indicate a failure. However, if the outer seal is broken and this leakage gets on your skin, follow these steps:

1. Wash immediately with soap and

water.

2. Neutralize with a mild acid such as

lemon juice or vinegar.

3. If liquid gets into your eyes, flush

immediately with clean water for a minimum of 10 minutes and seek medical attention.

NOTE: The battery liquid is slightly acidic. Do not incinerate the battery. It can

explode in a fire. Do not use an extension cord. Plug the

charger cord directly into an electrical outlet.

Use the charger only in a standard 120 V AC, 60 Hz electrical outlet.

Do not use the charger in wet or damp conditions. It is intended for indoor use only. Do not use the charger near sinks or tubs. Do not immerse the charger in water.

Do not allow the cord to hang over the edge of a table or counter or touch hot surfaces. The charger should be placed away from sinks and hot surfaces.

Do not use charger to charge any batteries other than the cordless drill batteries. Other batteries may explode.

Do not operate charger if cord or plug is damaged. Replace damaged cord and plug immediately.

Do not operate charger if it has received a sharp blow, been dropped or otherwise damaged in any way. Have a qualified technician examine the charger and repair it if necessary. Do not disassemble the charger.

BATTERY & CHARGER SAFETY

Page 9

Do NOT charge batteries when the work area or the battery temperature is at or below 0° C (32° F) or above 45° C (113° F).

Unplug the charger when not in use and before cleaning or maintenance.

BATTERY PACK RECYCLING To preserve our natural resources, please

recycle or dispose of batteries properly. The batteries charged by this charger may

contain chemicals and metals that are harmful to the environment. Never dispose of re-chargeable batteries in your normal household garbage or in landfill sites as they will add to the pollution of the environment.

Please return all defective rechargeable battery packs to your local Canadian

Tire™ store for recycling. If you do not have a Canadian Tire™ store in your area,

please call 1-800-822-8837 for the location of your nearest RBRC battery recycling location.

BATTERY & CHARGER SAFETY

NOTE: See Pages 26 & 27 for

detailed information concerning preparation for recycling battery packs and exercising a Ni-Cd battery pack for peak performance.

Page 10

Volts

Amperes

Hertz

Watts

Kilowatts

Microfarads

Litres

Kilograms

Hours

N/cm2

Newtons per square centimetre

Pascals

Min

Minutes

Seconds

Alternating current

Three-phase alternating current

Three-phase alternating current with neutral

Direct current

No load speed

Alternating or direct current

Class II construction

Splash-proof construction

Watertight construction

Protective grounding at grounding terminal, Class I tools

Revolutions or reciprocations per minute

Diameter

Off position

Arrow

Warning symbol

SYMBOLS

WARNING: Some of the following symbols may appear on the cordless

drill. Study these symbols and learn their meaning. Proper interpretation of these symbols will allow for more efficient and safer operation of this tool.

This symbol designates that this tool is listed with Canadian requirements by ETL Testing Laboratories, Inc. Conforms to UL Std. 60745-1, 60745-2-1, 60745-2-2. Certified to CAN/CSA Std. C22.2 No. 60745-1, 60745-2-1, 60745-2-2.

3042597

LISTED

JD622218

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Magnetic

hex drives

Variable speed

trigger switch

Forward/reverse

button

Magnetic tray

Battery release

button

Axial rotation locking collar

Air vents

Battery

Gear box

switch

Swing angle locking knob

Head

Spirit level

Bit retraction and

engagement control lever

AVAILABLE ACCESSORIES

WARNING: Use only accessories

that are recommended for this cordless drill. Follow the instructions that accompany the accessories. The use of improper accessories may result in injury to the operator or damage to the cordless drill.

Before using any accessory, carefully read

the instructions or the owner’s manual for

the accessory.

 Drill bits  Screwdriver bits  Nut drivers

WARNING: If any part is missing or damaged, do not plug charger into the power source or install the battery in the tool until the missing or damaged part is replaced.

KNOW YOUR SWING DRILL

ACCESSORIES

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CONTENTS Carefully unpack the cordless drill.

Compare the contents against the “SWING DRILL COMPONENTS” chart at right. NOTE: See illustration of the swing drill on Pages 12 & 13.

WARNING: To avoid fire or toxic reaction, never use gasoline, naphtha, acetone, lacquer thinner or similar highly volatile solvents to clean the tool.

CONTENTS

SWING DRILL COMPONENTS

KEY

DESCRIPTION

QTY

Swing drill

18 V Ni-Cd battery

90–120 minute LED diagnostic charger

Tote case

Accessory bits (see chart at right)

Owner’s Manual

ACCESSORY BITS

(NOT ILLUSTRATED)

DESCRIPTION

QTY

High-speed steel drill bits: 5/64", 3/32", 7/64", 5/32", 13/64", 15/64"

Screwdriver bits: T10, T15, T20, T25 5 mm, 6 mm P1, P2, P3 PZ1, PZ2, PZ3 R1, R2, R3

4 2 3 3 3

Countersink bit – 10 mm

Magnetic bit holder

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CONTENTS

Page 14

CHARGING THE BATTERY PACK WARNING: Use only the

diagnostic charger supplied with the drill kit to charge the Mastercraft 18 V Ni-Cd battery supplied with the drill. Charging any other batteries with this charger may damage the charger, and possibly cause serious injury.

1. To charge the battery, place the

charger (1) in a dry location near a 120 V AC, 60 Hz electrical outlet (Fig. 1).

2. Place the battery stem (2) into the

matching cavity (3) in the top of the charger.

NOTE: Make sure the battery is pressed fully onto the charger as far as it will go.

3. Plug the battery charger into the

120 V AC, 60 Hz wall receptacle.

NOTE: Do NOT charge batteries when the work area or the battery temperature is at or below 0°C (32° F) or above 45°C (113° F).

When the battery charger is plugged into a

“live” receptacle, the battery charger will

begin charging the battery. The red LED (4) and the green LED (5) on the top of the charger will indicate the charging status (Fig. 2).

ASSEMBLY AND OPERATING

Fig. 2

Fig. 1

Page 15

CHARGER LED FUNCTIONS (Fig. 3)

Power ON

The green LED will stay ON when the

charger is plugged into a ”live” power

source.

Battery partially charged

The red LED will flash during charging.

Battery fully charged

When battery is approximately 100% charged, the red LED will turn OFF and the green LED will blink for about 1 minute then stay continuously ON, indicating the battery is fully charged. The blinking green LED indicates the charger is in trickle charge mode while completing the charging cycle.

NOTE: You may use the battery as soon as the green LED begins to flash, as the battery will be at least 98% charged.

Defective battery

The red LED will stay ON when a defective battery is detected and it should be replaced.

NOTE: For additional help, call the customer support toll free number 1-800-689-9928.

Too hot or too cold

Both the red LED and the green LED will stay ON when the work area or battery temperature is either too high or too low. Remove the battery from the charger and let it sit at room temperature 21° C (70° F) for about one hour, and resume charging.

ASSEMBLY AND OPERATING

Red light

Green

light Function

—

---

—

Power ON

Battery charging

Trickle charging

Defective battery

Too hot or too cold

Flashing

Fig. 3

Page 16

INSTALLING A BATTERY IN THE SWING DRILL

1. Remove the discharged battery (1)

from the tool by pressing on one the battery release buttons (2) on the sides of the drill handle (3) (Fig. 4).

NOTE: There is one battery release button on each side of the handle. It is only necessary to press one of the buttons to release the battery.

2. Pull the battery out of the tool handle.

3. Slide the fully charged battery into the

matching cavity in the tool handle where the discharged battery has been removed.

NOTE: Make sure the battery is fully engaged with the mounting slots in the tool handle. The battery release buttons will “click” into place when the battery is fully installed.

WARNING: Do not immerse battery

pack in water. Sudden cooling could cause hot battery to explode or leak.

ASSEMBLY AND OPERATING

Fig. 4

Page 17

SETTING THE HEAD SWING ANGLE

The swing drill allows you to set the swing angle of the head for easier drilling or driving screws in awkward locations such as inside cupboards etc. The angles have positive stops as follows:

 0° (normal horizontal use)  22.5°  45°  67.5°  90° (vertical position)

1. To set the head swing angle, rotate

the swing angle locking knob (1) 1/4 turn counter clockwise 90° (Fig. 5).

2. Lift the head (2) upward until it

reaches the required angle (3).

NOTE: The head will “click” into one of the six angles when it is properly aligned.

3. Rotate the swing angle locking knob

1/4 turn clockwise 90° to lock the swing head into position.

NOTES: a) If the swing angle locking knob will not turn easily to the locked position, move the

head up and down slightly until it “clicks”

into place. b) Do not over tighten the swing angle locking knob. It should only be finger tightened.

ASSEMBLY AND OPERATING

Fig. 5

Page 18

SETTING THE HEAD AXIAL ROTATIONAL ANGLE

The head can be rotated axially 360° in either direction. There are 24 positions in 15° increments. Setting the rotational angle enhances the ability to drill holes or drive screws in even the most awkward locations.

1. To set the head axial rotational angle,

pull back on the axial rotation locking collar (1) (Fig. 6).

2. While continuing to pull back on the

axial rotation locking collar, rotate the head (2) to the desired position.

NOTE: The head will “click” into one of the 24 angles when it is properly aligned.

3. Release the axial rotation locking

collar.

NOTE: Once the axial rotation locking collar is released, rotate the head slightly to the left and right until the axial rotation control collar “clicks” into position.

TWO-SPEED GEAR BOX SWITCH Set the speed-control switch (1) to the

desired speed (Fig. 7). Slide the speedcontrol switch BACK for low-speed operation. Slide the speed-control switch FORWARD for high-speed operation.

ASSEMBLY AND OPERATING

Fig. 7

Fig. 6

Page 19

TWO-SPEED GEAR BOX SWITCH – cont’d

NOTES: a) Use low-speed setting for drilling large

holes and for driving screws.

b) Use high-speed setting for drilling

smaller holes.

c) Do NOT change the speed-control

switch position while drill is turned ON. Damage to the gears may result.

FORWARD/REVERSE SWITCH

The forward/reverse switch (1) is conveniently mounted above the trigger switch (2) (Fig. 8). To make the drill rotate clockwise for drilling or driving screws, push the forward/reverse switch to the left. To make the drill rotate counter-clockwise for removing screws, push the forward/reverse switch to the right.

NOTES: a) Never change the position of the forward/reverse switch while the hex drive is turning. b) The trigger switch will NOT function with the forward/reverse switch in the middle position.

VARIABLE-SPEED TRIGGER SWITCH

This drill is equipped with a variable-speed ON/OFF trigger switch.

To start the drill, gently squeeze the trigger switch (2) (Fig. 9). The harder you squeeze the trigger, the faster the drill will rotate.

ASSEMBLY AND OPERATING

Fig. 8

Fig. 9

Page 20

SPIRIT LEVEL

The drill is equipped with a dual reading horizontal/vertical level to assist in keeping

the drill “level” while drilling horizontal and

vertical holes. The horizontal level (1) is located in the top

of the drill housing (Fig. 10). The vertical level (2) is located on the rear of the drill housing.

To maintain a horizontal drilling position, hold the drill so the horizontal level bubble (3) is centred in the level indicator circle (4) (Fig. 11). To maintain a vertical drilling position, hold the drill so the vertical level bubble (5) is centred in the level indicator circle (6) (Fig. 12).

INSTALLING BITS

WARNING: Never have your finger

on the trigger switch while installing or removing bits. Serious injury may result.

WARNING: Never attempt to use

any bits that do NOT have a 1/4" hexagonal shank. Any other bit shank will not be held securely and may cause serious injury.

This drill is equipped with two magnetic hex drives that accept bits with a 1/4" hexagonal shank.

To install a bit, simply insert a bit (1) with a 1/4" hexagonal shank into the magnetic hex drive (2) (Fig. 13).

NOTE: Push the hexagonal shank fully into the magnetic hex drive until the magnet holds the bit firmly in place.

ASSEMBLY AND OPERATING

Fig. 11

Fig. 12

Fig. 10

Fig. 13

Page 21

REMOVING BITS To remove a bit, simply pull it out of the

magnetic hex drive.

BIT RETRACTION AND ENGAGEMENT CONTROL

This swing drill is equipped with a dual hex drive head that allows you to insert one drill bit into each hex drive. This provides convenient switching between two different drill bits without changing the bit as you would have to in a single hex drive head. You can also install a drill bit in one hex drive and a screwdriver bit in the other hex drive for easy transition from drilling to driving screws.

Slide the bit retraction and engagement control lever (1) upward to extend the bit (2) in the upper hex drive (Fig. 14). This action will also engage the upper hex drive system.

Slide the bit retraction and engagement control lever (1) downward to extend the bit (3) in the lower hex drive (Fig. 15). This action will also engage the lower hex drive system.

NOTE: If the bit retraction and engagement control lever stops mid way through the transition between the hex drives, give the trigger switch a quick pull to align the gears. When the gears are properly aligned, the lever can be moved to its new position to complete the transition between the hex drives.

ASSEMBLY AND OPERATING

Fig. 14

Fig. 15

Page 22

ASSEMBLY AND OPERATING

For safety reasons, the operator must read the sections of this

Owner’s Manual entitled “GENERAL

SAFETY WARNINGS”, “POWER

TOOL SAFETY”, “SPECIFIC SAFETY RULES”, “BATTERY & CHARGER SAFETY” and “SYMBOLS” before

using this drill. Verify the following every time the

swing drill is used:

1. Safety glasses, safety goggles, or face shield is being worn.

2. The bit is in good condition, and is properly tightened into the chuck.

Failure to observe these safety rules will significantly increase the risk of injury.

WARNING

Page 23

DRILLING

When drilling into smooth, hard surfaces such as metal, use a centre punch to mark the desired hole location. This will prevent the drill bit from slipping off centre as the hole is started.

A small workpiece to be drilled should be secured in a vice or with clamps to keep it from turning as the drill bit rotates (Fig. 16).

1. Check the drill bit to make sure it is firmly locked into the hex drive, and verify that the forward/reverse switch is in the forward position.

2. Set the two speed gear box to the high speed setting (Fig. 7).

3. Hold the drill firmly with both hands whenever possible. Use one hand to grasp the handle and switch.

NOTE: Make sure the hand placed on the body of the drill does not cover the air vents. Covering these air vents will reduce motor cooling, and possibly lead to overheating the motor.

4. While holding the drill firmly, place the point of the drill bit at the point to be drilled. Squeeze the switch trigger to start the drill.

NOTES: Always use a higher drill speed when drilling small holes. Use a slower drill speed when drilling large holes.

ASSEMBLY AND OPERATING

Fig. 16

Page 24

DRILLING – cont’d

5. Move the drill bit into the workpiece applying only enough pressure to keep the bit cutting. Do not force the drill bit or apply sideways pressure to elongate the hole.

WARNING: Be prepared for

binding and bit breakthrough. When these situations occur, the drill bit has a tendency to grab the workpiece. This action will kick the drill opposite to the direction of drill bit rotation, and could cause loss of control when breaking through material as you complete drilling the hole. If you are not prepared, this loss of control can result in serious injury.

When drilling metals, use a light oil on the drill bit to keep it from overheating. The oil will prolong the life of the drill bit and improve the cutting action. If the bit jams in the workpiece, or if the drill stalls, release the trigger switch immediately. Remove the bit from the workpiece and determine the reason for jamming.

DRIVING SCREWS

When driving screws, care must be taken to use the bit that correctly fits the screw being driven. Make sure you use the largest bit size that will properly fit into the head of the screw.

1. Select the correct screwdriver bit for the screw being driven.

2. Insert the screwdriver bit into the hex drive (Fig. 13).

ASSEMBLY AND OPERATING

Fig. 16

Page 25

DRIVING SCREWS – cont’d

3. Set the two speed gear box to the low speed setting (Fig. 7).

NOTES: a. If material is particularly soft or

porous, use slower motor speeds. Only slightly squeeze the trigger switch to avoid overdriving the screw.

b. Avoid prolonged driving of screws

using lower motor speeds. Prolonged lower motor speeds will produce excessive current draw by the motor and reduced cooling by the cooling fan. If the tool gets hot, stop driving screws for at least 15 minutes to allow the motor to cool.

ASSEMBLY AND OPERATING

Page 26

GENERAL

WARNING: When servicing, use

only identical replacement parts. The use of any other part may create a hazard or cause product damage.

DO NOT use solvents when cleaning plastic parts. Plastics are susceptible to damage from various types of commercial solvents and may be damaged by their use. Use a clean cloth to remove dirt, dust, oil, grease etc.

WARNING: Do not allow brake

fluids, gasoline, petroleum-based products, penetrating oils, etc. to come into contact with plastic parts. They contain chemicals that can damage, weaken or destroy plastic.

DO NOT abuse power tools. Abusive practices can damage the tool and the workpiece.

WARNING: DO NOT attempt to

modify tools or create accessories. Any such alteration or modification is misuse and could result in a hazardous condition leading to possible serious injury. It will also void the warranty.

LUBRICATION

All of the bearings in this tool are lubricated with a sufficient amount of highgrade lubricant for the life of the unit under normal conditions. Therefore, no further lubrication is required.

BATTERY PACK REMOVAL AND PREPARATION FOR RECYCLING

To preserve our natural resources, please recycle or dispose of batteries properly.

The batteries accompanying this tool may contain chemicals and metals that are harmful to the environment. Never dispose of rechargeable batteries in your normal household garbage or in landfill sites, because they will add to the pollution of the environment.

Consult your local waste authority for information regarding available recycling and disposal options.

WARNING: Upon removal of the

battery pack, cover the terminals of the battery pack with electrical tape or heavy-duty adhesive tape. Never touch both terminals with metal objects or body parts, because a short circuit may result. Keep away from children. Do not attempt to destroy or disassemble battery pack or remove any of its components. Rechargeable batteries must be recycled or disposed of properly. Failure to comply with these warnings could result in fire and serious injury

MAINTENANCE

! ! !

Page 27

NICKEL-CADMIUM BATTERY MAINTENANCE

Nickel-cadmium batteries are powerful, rugged and provide hundreds of charge/discharge cycles if properly maintained and periodically ‘exercised’. Exercising is required to recover most of the capacity lost during usage. This process reduces the size of the active cadmium hydroxide crystals on the anode, to expose the entire surface area and restore capacity.

How to care for your Nickel-cadmium battery

1. Never allow a battery to freeze.

2. Do NOT charge a battery when the work area or the battery temperature is at or below 0°C (32° F) or above 45°C (113° F). Allow it to sit at room temperature for at least 30 minutes before charging.

3. Do not charge a battery if it feels warm to the touch.

4. Never charge a battery after a short use. Let it sit until it is needed again.

5. Never charge the battery until the tool in which it is being used cannot produce useful work.

HOW TO EXERCISE A NICKELCADMIUM BATTERY

NOTE: Ni-Cd and Ni-Mh batteries have a

self discharge rate of approximately 1% per day. The self discharge rate depends upon the temperature.

1. Every two months or after 30 charge/discharge cycles, whichever comes first, fully discharge your battery. To fully discharge the battery, place it in the tool that it came with and work with the tool until it nearly stops and no longer produces useful action.

2. If the tool came in a kit with a worklight, insert the battery into the light. Turn the switch ON and leave it ON until the filament is cherry red.

3. Let the battery rest for 30 minutes at room temperature 21° C (70° F) before charging.

4. Charge the fully discharged battery for approximately 1 hour at 21° C (70° F).

LITHIUM-ION BATTERY MAINTENANCE

Lithium-ion batteries share many characteristics with Nickel-Cadmium batteries.

The major characteristic that is NOT shared with Nickel-Cadmium batteries is that Lithium-ion batteries do not have a

“memory” and do not require to be

completely discharged periodically. It is recommended that you charge your Lithium-ion batteries after each use so they will be fully charged when needed.

NOTE: A fully charged battery will loose about 2% of its charge per month during storage.

MAINTENANCE

Page 28

EXPLODED VIEW

66 67

64 65

Page 29

WARNING: When servicing, use only Mastercraft

replacement parts. The use of

any other parts may create a safety hazard or cause damage to the cordless drill. Any attempt to repair or replace electrical parts on this cordless drill may create a safety

hazard unless repairs are performed by a qualified technician. For more information, call the Toll-free Helpline, at 1-800-689-9928.

Always order by PART NUMBER, not by key number.

Key #

Part #

Part Name

Quantity

440858010

Decorative cover-right

6597391213

Torx screw ST3.9×12

4301570101

Housing

2000380101

Battery pack

3601820101

Battery lock assembly

6597391613

Torx screw ST3.9×16

8 7 312999

Swing adjustment knob

1 8 514065

Needle roller

217034

Vertical axis

200500

Small bevel gear

500856

Screw

237507

Hex nuts

502001

Hex nuts

312251

Vertical axis cover

312244

Vertical positioning wheel

311758

Holder

312282

Locking ring

237217

Positioning ring

221293

Wave washer

221210

Small washer

516008

Ball Φ3

315933

Ball holder

316850

Gear box

5101780101

Ring gear

205607

Shaft collar

213772

Planetary shaft

5101810101

Planetary gear

221227

Clamp plate

316838

High/Low speed switch box

500006

Screw ST2.9×12

PARTS LIST

Page 30

Key #

Part #

Part Name

Quantity

5403290101

2-speed lever

201333

Moveable ring gear

5101820101

Planetary carrier

200072

Planetary gear

144040

Planetary carrier

5101840101

Planetary gear

201334

Fixed ring gear

221227

Clamp plate 0.5 mm

500801

Screw M3×8

504003

Spring washer

316517

Motor flange

200074

Motor gear

2500310101

Motor (550)

4408570101

Decorative cover-left

4408610101

Speed Plate

242517

Spring 1 47

3301580101

Magnetic decorative plate

258471

Magnetic block

8600840101

Spirit level

4408620101

Level cover

4408600101

Switch lever

3300150301

Switch

4404500101

Contact plate

241628

Positioning spring

202716

Gear shaft

205589

Sleeve

241635

Small spring

306172

Upper housing

250000

Thrust needle roller bearing

500001

Screw ST2.9 ×16

PARTS LIST

Page 31

Key #

Part #

Part Name

Quantity

216050

Connecting rod

200501

Big bevel gear

511013

Opening ring

235317

Bearing block

205587

Sleeve

221296

Washers

241626

Clutch spring

205592

Sleeve

511000

Shaft ring

225358

Shield

225359

Active shield

512005

Wire ring for hole

240810

Magnetic block

611002

Driver bit

501547

Set screws

311760

Forward/Reverse lever

205590

Flat sleeve

225360

Sleeve

205588

Front sleeve

22536x

Housing sleeve

500856

Screw

312245

Cam

600000

Hexagon bits

217035

Gear shaft

205591

Small shaft collar

250200

Thrust ball bearings

221295

Washer

520030

Bearing (6801)

PARTS LIST

Page 32

3-Year Limited Warranty

This Mastercraft product is guaranteed for a period of 3 years from the date of original retail purchase against defects in workmanship and materials, except for the following components:

a) Component A: Batteries, chargers and carrying cases, which are

guaranteed for a period of 2 years from the date of original retail purchase against defects in workmanship and materials;

b) Component B: Accessories which are guaranteed for a period of 1 year

from the date of original retail purchase against defects in workmanship and materials.

Subject to the conditions and limitations described below, this product, if returned to us with proof of purchase within the stated warranty period and is covered under this warranty, will be repaired or replaced (with the same model, or one of equal value or specification),at our option. We will bear the cost of any repair or replacement and any costs of labour relating thereto.

These warranties are subject to the following conditions and limitations:

a) A bill of sale verifying the purchase and the purchase date must be

provided;

b) This warranty will not apply to any product or part thereof that is worn,

broken or that has become inoperative due to abuse, misuse, accidental damage, neglect or lack of proper installation, operation or maintenance

(as outlined in the applicable owner’s manual or operating instructions) or

that is being used for industrial, professional, commercial or rental purposes;

c) This warranty will not apply to normal wear and tear or to expendable parts

or accessories that may be supplied with the product that are expected to become inoperative or usable after a reasonable period of use;

d) This warranty will not apply to routine maintenance and consumable items

such as, including but not limited to, fuel, lubricants, vacuum bags, blades, belts, sandpaper, bits, fluids, tune-ups or adjustments;

e) This warranty will not apply where damage is caused by repairs made or

attempted by others (i.e.: persons not authorized by the manufacturer);

f) This warranty will not apply to any product that was sold to the original

purchaser as a reconditioned or refurbished product (unless specified otherwise in writing);

Page 1 of 2

Page 33

3-Year Limited Warranty – cont’d

These warranties are subject to the following conditions and limitations:

g) This warranty will not apply to any product or part thereof if any part

from another manufacturer is installed therein or any repairs or alterations have been made or attempted by unauthorized persons;

h) This warranty will not apply to normal deterioration of the exterior

finish, such as, including but not limited to, scratches, dents, paint chips, or to any corrosion or discoloring by heat, abrasive and chemical cleaners; and

i) This warranty will not apply to component parts sold by and identified

as the product or company, which shall be covered under the product manufacturer’s warranty, if any.

Additional Limitations

This warranty applies only to the original purchaser, and cannot be transferred. Neither the retailer not the manufacturer shall be liable for any other expense, loss or damage, including, without limitation, but not limited to any indirect, incidental, consequential or exemplary damages arising in connection with the sale, use or inability to use this product.

Notice to Consumer

This warranty gives you specific legal rights, and you may have other rights, which may vary from province to province. The provisions contained in this warranty are not intended to limit, modify, take away from, disclaim or exclude any statutory warranties set forth in any applicable provincial or federal legislation.

Mastercraft is a superior line of products selected for their workmanship and materials. These products are designed to meet rigorous quality and performance standards, and are approved by our Quality Assurance laboratory.

TOLL-FREE HELPLINE: 1-800-689-9928

Page 2 of 2

Rev 1.17 24/01/2010