MasterCraft 54-2887-0, 054-1205-0 Owner's Manual

18 V Ni-Cd CORDLESS DRILL
Owner’s Manual
PRODUCT SPECIFICATIONS
Battery:
Two 18 V, 1.5 Ah Nickel-cadmium
Maximum torque:
285 in-lb
Variable speed ranges:
0–450 & 0–1,450 RPM (no load)
Torque clutch positions:
21 + drill mode
Keyless chuck:
1/2" (13 mm)
Maximum drilling depth:
1/2" (13 mm) in steel 2 9/16“ (6.5 cm) in wood
Charger:
1.5–2 hour diagnostic, Class 2
Charger input:
120 V AC, 60 Hz
Charger output:
14.4 to 18 V DC, 1 A (maximum)
Replacement charger:
54-3103-0 (LED), 54-3101-4 (LCD)
Replacement battery:
54-3102-2 (Ni-Cd)
Replacement battery:
54-3100-6 (Lithium-ion)
Weight:
4 lb 6 oz (2.0 kg) without battery
NEED ASSISTANCE?
Call us on our toll-free Customer Support Line:
1-800-689-9928
Imported by Mastercraft Canada Toronto, Canada M4S 2B8
Patent Pending
2
Product specifications ………….…………………………………………………….
1
Table of contents ……………………………………………………………………...
2
General safety warnings ……………………………………………………………..
3–4
Eye, ear & lung protection ……………………………………………………………
3–4
Electrical safety ……………………………………………………………………….
4
Power tool safety ……………………………………………………………………...
5–6
General safety rules …………………………………………………………………..
5
Work area ………………………………………………………………….…………..
5
Electrical safety ……………………………………………………………………….
5
Personal safety ………………………………………………………………………..
5–6
Use and care of power tools .………………………………………………………..
6
Service …………………………………………………………………………………
6
Specific safety rules …………………………………………………………………..
7
Battery & charger safety ………………………………………………………….….
8–9
Symbols ………………………………………………………………………………..
10
Know your cordless drill ……………………………………………………………..
11
Available accessories ………………………………………………………………...
11
Contents ……………………………………………………………………………….
12–13
Assembly and operating ……………………………………………………………..
14–27
Charging the battery pack ……………………………………………………………
14–15
Installing a battery in the cordless drill ……………………………………………...
16
Adjusting the torque ………..…………………………………………………………
17
Installing the auxiliary side handle …………………………………………………..
18
Bit storage in auxiliary handle ……………………………………………………….
18
Two-speed gear box switch ………………………………………………………….
19
Forward/reverse switch ………………………………………………………………
19
Spirit level ……………………………………………………………………………..
20
Variable-speed trigger switch ………………………………………………………..
20
Installing bits …………………………………………………………………………..
21–22
Removing bits …………………………………………………………………………
22
Drilling ………………………………………………………………………………….
23–25
Driving screws …………………………………………………………………………
25–26
Removing the chuck ………………………………………………………………….
26–27
Retightening a loose chuck ………………………………………………………….
27
Maintenance …………………………………………………………………………..
28–29
Exploded view …………………………………………………………………………
30
Parts list ………………………………………………………………………………..
31
Warranty ……………………………………………………………………….………
32–33
TABLE OF CONTENTS
3
EYE, EAR & LUNG PROTECTION
This instruction manual includes the following:
General Safety Rules Specific Safety Rules and Symbols Functional Description Assembly Operation Maintenance Accessories
!
ALWAYS WEAR EYE PROTECTION THAT CONFORMS WITH CSA REQUIREMENTS or ANSI SAFETY STANDARD Z87.1
FLYING DEBRIS can cause permanent eye damage. Prescription eyeglasses ARE NOT a replacement for proper eye protection.
WARNING: Non-compliant eyewear can cause serious injury if
broken during the operation of a power tool.
SAVE THESE INSTRUCTIONS FOR REFERENCE
WARNING: Use hearing protection, particularly during extended periods of operation of the tool, or if the operation is noisy.
!
GENERAL SAFETY WARNINGS
CAUTION: Before using this tool or any of its accessories, read this
manual and follow all Safety Rules and Operating Instructions.
!
4
ELECTRICAL SAFETY
WEAR A DUST MASK THAT IS DESIGNED TO BE USED WHEN OPERATING A POWER TOOL IN A DUSTY ENVIRONMENT.
WARNING: Dust that is created by power sanding, sawing, grinding,
drilling, and other construction activities may contain chemicals that are known to cause cancer, birth defects, or other genetic abnormalities. These chemicals include:
Lead from lead-based paints Crystalline silica from bricks, cement, and other masonry products Arsenic and chromium from chemically treated lumber
The level of risk from exposure to these chemicals varies, according to how often this type of work is performed. In order to reduce exposure to these chemicals, work in a well-ventilated area, and use approved safety equipment, such as a dust mask that is specifically designed to filter out microscopic particles.
!
WARNING: To avoid electrical hazards, fire hazards or damage to the
tool, use proper circuit protection.
This tool is wired at the factory for 110–120 V operation. It must be connected to a 110–120 V, 15 A circuit that is protected by a time-delayed fuse or circuit breaker. To avoid shock or fire, replace power cord immediately if it is worn, cut or damaged in any way.
GENERAL SAFETY WARNINGS
5
GENERAL SAFETY RULES
WARNING: Read and understand
all instructions. Failure to follow all instructions listed below may result in electric shock, fire and/or serious personal injury.
WORK AREA
Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents.
Do not operate power tools in potentially explosive environments, such as in the presence of flammable liquids, gas or dust. Power tools create sparks that may ignite dust or fumes.
Keep bystanders, children and visitors away while operating the tool. Distractions can cause the operator to lose control.
ELECTRICAL SAFETY
Double insulated tools are equipped with a polarized plug (one blade is wider than the other). This plug will only fit into a polarized plug one way.
If the plug does not fit into the outlet properly, reverse the plug. If it still does not fit, contact a qualified electrician to install a polarized outlet. Do not alter the plug in any way. Double insulation eliminates the need for the three-pronged grounded power cord and grounded power supply system.
Avoid contact between the operator's body and grounded surfaces such as pipes, radiators, ranges, and refrigerators. There is an increased risk of electric shock if the operator's body is grounded.
Do not expose power tools to rain or wet conditions. Water entering the power tool will increase the risk of electric shock.
Do not abuse the cord. Do not use the power cord to carry the tool or to pull the plug out of the outlet. Keep the power cord away from heat, oil, sharp edges, and moving parts. Replace a damaged power cord immediately. A damaged power cord increases the risk of electric shock.
When operating a power tool outdoors, use an outdoor-rated extension cord type “W-A” or “W”. These cords are rated for outdoor use and they reduce the risk of electric shock.
PERSONAL SAFETY
Stay alert, be aware of the surroundings, and use common sense when operating a power tool. Do not use a power tool while tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating a power tool may result in serious personal injury.
Dress properly. Do not wear loose clothing or jewellery.
Contain long hair. Keep hair, clothing, and gloves away from moving parts. Loose clothing, jewellery, or long hair can get caught in moving parts.
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POWER TOOL SAFETY
6
PERSONAL SAFETY – cont’d
Avoid accidental start-ups. Verify that the switch is in the OFF position before plugging in the tool. Carrying a power tool with a finger on the switch or plugging in a tool that has the switch in the ON position invites accidents.
Remove adjusting keys and wrenches before turning the tool ON. A wrench or key that is left attached to a rotating part of the tool may result in personal injury.
Do not overreach. Keep proper footing and balance at all times. Proper footing and balance allows the operator to maintain better control of the tool in unexpected situations.
Use safety equipment. Always wear eye protection.
Use a dust mask, non-skid safety shoes, a hardhat, or hearing protection when appropriate.
USE AND CARE OF POWER TOOLS Use clamps or another practical means to
secure and support the workpiece to a stable platform. Holding the work in a hand or against the body is not stable, and may lead to loss of control.
Do not force the tool. Use the correct tool for the application. The correct tool will do the job better and safer when used at the rate that it was designed to work at.
Do not use a power tool if it cannot be turned ON or OFF using the power switch. A tool that cannot be controlled using the switch is dangerous, and must be repaired.
Disconnect the plug from the outlet before making any adjustments, changing accessories, or storing the tool. Such preventive safety measures reduce the risk of accidental start-ups.
When power tools are not in use, store them out of the reach of children or untrained persons. Tools are dangerous in the hands of untrained users.
Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind, and are easier to control.
Inspect the tool for misalignment or binding of moving parts, broken parts, and any other condition that may affect the operation of the tool. If it is damaged, have the tool serviced before using it. Many accidents are caused by poorly maintained tools.
Use only accessories that are recommended by the manufacturer for this model. Accessories that are suitable for one tool may become hazardous when used with another tool.
SERVICE Tools servicing must be performed by
qualified personnel. Service or maintenance performed by non-qualified personnel could result in a risk of injury.
When servicing a tool, use only identical replacement parts. Follow the instructions in the Maintenance section of this Manual. The use of unauthorized parts or failure to follow the instructions in the Maintenance section of this Manual may create a risk of electric shock or injury.
POWER TOOL SAFETY
7
WARNING: Know your cordless drill. Do not plug in the charger or install the battery in the tool until you have read and understand this
Instruction Manual. Learn the tool’s
applications and limitations, as well as the specific potential hazards related to this tool. Following this rule will reduce the
risk of electric shock, fire, or serious injury.
Always wear eye protection. Any power tool can throw
foreign objects into your eyes and cause permanent eye damage. ALWAYS wear safety goggles (not glasses) that comply with ANSI safety standard Z87.1. Everyday glasses have only impact resistant lenses. They ARE NOT safety glasses.
WARNING: Glasses or goggles not in compliance with ANSI Z87.1 could cause serious injury when they break.
WARNING: Always use a safety
shield, hearing protection and dust mask when drilling concrete.
Do not drill material too small to be securely held.
Always keep hands out of the path of the drill bit. Avoid awkward hand positions where a sudden slip could cause your hand to move into the path of the drill bit.
Secure workpiece. Use clamps or a vise to hold the workpiece. It is safer than using your hand and it frees both hands to operate the tool.
Make sure there are no nails or foreign objects in the part of the workpiece to be drilled.
To avoid injury from accidental starting, always remove the battery from the tool before installing or removing a drill bit.
Do not install or use any drill bit that
exceeds 7” (17.5 cm) in length or extends more than 6” (15 cm) beyond the chuck
jaws. They can bend or break suddenly. Before starting the operation, jog the drill
switch to make sure the drill bit does not wobble or vibrate.
Do not use fly cutters or multiple-part hole cutters because they can come apart or become unbalanced during use.
Make sure the spindle has come to a complete stop before touching the chuck or attempting to change the drill bit.
Always make sure the chuck is tight and the drill bit firmly tightened in the chuck before starting drill.
SPECIFIC SAFETY RULES
!
!
SAVE THESE INSTRUCTIONS FOR REFERENCE
!
8
WARNING: Only use the charger supplied with this tool or a PowerXchange diagnostic charger to charge the following Mastercraft batteries:
18 V Ni-Cd #54-3102-2
18 V Lithium-ion #54-3100-6
Charging any other batteries may damage the charger and possibly cause serious injury. Check your PowerXchange diagnostic charger manual for other batteries that may be charged in the PowerXchange battery family.
Do not store or carry battery in a manner in which metal objects could contact the exposed metal end. Do not place battery in aprons, pockets, drawers, etc. with loose nails, screws, keys etc. The battery could short circuit causing a fire, personal injury or damage to the battery.
Never attempt to open the battery for any reason. If the housing of the battery breaks or cracks, immediately discontinue use and do not recharge.
Do not charge the battery if it is wet or shows any evidence of corrosion.
A small leakage from the battery may occur under extreme usage, charging or temperature conditions. This does not indicate a failure. However, if the outer seal is broken and this leakage gets on your skin, follow these steps:
1. Wash immediately with soap and
water.
2. Neutralize with a mild acid, such as
lemon juice or vinegar.
3. If liquid gets into your eyes, flush
immediately with clean water for a minimum of 10 minutes and seek medical attention.
NOTE: The battery liquid is slightly acidic. Do not incinerate the battery. It can
explode in a fire. Do not use an extension cord. Plug the
charger cord directly into an electrical outlet.
Use the charger only in a standard 110–120 V, 60 Hz electrical outlet.
Do not use the charger in wet or damp conditions. It is intended for indoor use only. Do not use the charger near sinks or tubs. Do not immerse the charger in water.
Do not allow the cord to hang over the edge of a table or counter or touch hot surfaces. The charger should be placed away from sinks and hot surfaces.
Do not use charger to charge any batteries other than the cordless drill batteries specified for that charger. Other batteries may explode.
Do not operate charger if cord or plug is damaged. Replace damaged cord and plug immediately.
Do not operate charger if it has received a sharp blow, been dropped or otherwise damaged in any way. Have a qualified technician examine the charger and repair it if necessary. Do not disassemble the charger.
BATTERY & CHARGER SAFETY
!
9
Do NOT charge Ni-Cd or Ni-MH batteries when the temperature of the work area or the battery is above 55° C (131° F). Do NOT charge Li-ion batteries when the work area or the battery temperature is at or below 0°C (32° F) or above 45° C (113° F).
Unplug the charger when not in use and before cleaning or maintenance.
BATTERY PACK RECYCLING To preserve our natural resources, please
recycle or dispose of batteries properly. The batteries accompanying this tool may
contain chemicals and metals that are harmful to the environment. Never dispose of re-chargeable batteries in your normal household garbage or in landfill sites as they will add to the pollution of the environment.
Please return all defective rechargeable battery packs to your local Canadian
Tire™ store for recycling. If you do not have a Canadian Tire™ store in your area,
please call 1-800-822-8837 for the location of your nearest RBRC battery recycling location.
Consult your local waste authority for information regarding additional available recycling and disposal options.
NOTE: See Pages 28 & 29 for detailed information concerning disposal of defective batteries and exercising the battery for peak performance.
BATTERY & CHARGER SAFETY
10
V
Volts
A
Amperes
Hz
Hertz
W
Watts
kW
Kilowatts
Microfarads
L
Litres
kg
Kilograms
H
Hours
N/cm2
Newtons per square centimetre
Pa
Pascals
Min
Minutes
S
Seconds
Alternating current
Three-phase alternating current
Three-phase alternating current with neutral
Direct current
No load speed
Alternating or direct current
Class II construction
Splash-proof construction
Watertight construction
Protective grounding at grounding terminal, Class I tools
Revolutions or reciprocations per minute
Diameter
Off position
Arrow
Warning symbol
SYMBOLS
WARNING: Some of the following symbols may appear on the tool.
Study these symbols and learn their meaning. Proper interpretation of these symbols will allow for more efficient and safer operation of this tool.
!
3042597
HOMOLOGUÉ
This symbol designates that this tool is listed with Canadian requirements by ETL Testing Laboratories, Inc. Conforms to UL Std. 60745-1, 60745-1-1, 60745-2-2. Certified to CAN/CSA Std. C22.2 No. 60745-1, 60745-2-1, 60745-2-2.
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