Page 1
READ AND SAVE MANUAL FOR FUTURE REFERENCE.
troubleshooting support, please call 1-877-707-5463.
Manual Revision #: 01022009 SA
T620 Barbeque
Assembly Manual
85-3008-4 (G65001) Propane
85-3009-2 (G65002) Natural Gas
1 YEAR LIMITED WARRANTY
If pre-assembled, leave this manual with unit for
consumer’s future reference.
For product inquiries, parts, warranty and
Page 2
HARDWARE PACK
HEAVY ARTICLE NEEDS 2 TO LIFT
THIS MANUAL MUST REMAIN WITH THE PRODUCT AT ALL TIMES
To ORDER non-warranty replacement parts or accessories, or to register your warranty,
please visit us on the web at
www.masterchefbbqs.com.
CAUTION
Sharp edges. Wear gloves when assembling
your grill.
CAUTION
Read and follow all safety statements,
assembly instructions, and use and care
directions before attempting to assemble
and cook.
INSTALLER OR ASSEMBLER/CONSUMER
This manual should be kept with the BBQ at
all times.
WARNING
Failure to follow all of the Manufacturer’s
instructions could result in hazardous res,
explosions, property damage, or serious
personal injury or even death.
DANGER
1. If you smell Gas:
a. Shut o gas to the appliance
b. Extinguish any open ame
c. Open lid
d. If odor continues, keep away from
the appliance and immediately
call your gas supplier or your
re department
2. Do not store or use gasoline or other
ammable vapours and liquids in the
vicinity of this or any other appliance.
3. An LP cylinder not connected for use shall
not be stored in the vicinity of this or any
other appliance.
4. Requires two people to complete the
assembly process.
5. Beware of sharp edges.
TOOLS NEEDED FOR ASSEMBLY
• #2 Phillips screwdriver (long and short)
• ¼” Slotted screwdriver (long and short)
• Adjustable wrench
• Pliers
Before assembling the barbecue, read these
instructions carefully.
Assemble the barbecue on a at, clean surface.
Grill is heavy. You should have at least two people
assemble the barbecue together.
Notes: Do not fully tighten all the nuts during
this initial stage.
Caution:
Sheet metal can cause injury. Wear gloves when installing the grill.
KEY # DESCRIPTION PART NUMBER QUANTITY
1 1/4”-20UNC x 38 Screw 20120-13038-036 4
2 #8X3/8” Self Tapping Screw 22500-42010-136 19
3 1/4”-20UNC x 13 Screw 20120-13013-036 9
4 1/4”-20UNC Nut 31220-13000-036 13
5 NO.8-32UNC x10 Screw 20132-08010-250 2
6 Ø7 Flat Washer 40300-07000-036 4
7 Ø7 Lock Washer 41400-07000-206 4
8 Ø7 Fiber Washer G431-0018-9000 8
9 Ø5 Flat Washer 40300-04000-250 4
10 Ø5 Lock Washer 41400-04000-132 4
11 Venturi Clip, Side Burner G405-0019-9200 1
12 M4 Wing Nut 33301-04000-032 1
13 Wheel Spacer G650-0012-9091 2
14 Washer (wheel) G650-0013-9091 1
15 Hitch Pin G306-0005-9088 1
16 Control Knob G430-0026-01 1
17 Bezel, Control Knob G430-0027-01 1
18 NO. 10-32UNC x 10 Screw 20132-06010-250 4
19 1/4”-20UNC x 18 Screw 20120-13018-036 4
1 2 3
1/4”-20UNCX38 Screw
X 4
#8X3/8” Self Tapping Screw
X 19
5 6
NO.8-32UNC x10 Screw
9
Ø5 Flat Washer
13
X 2
10
X 4
14
Ø7 Flat Washer
X 4
Ø5 Lock Washer
X 4
4
¼” - 20UNC x13 Screw
7
X 9
8
Ø7 Lock Washer
X 4
11 12
Venturi Clip, Side Burner
15
X 1
16
¼” - 20UNC Nut
X 13
Ø7 Fiber Washer
X 8
M4 Wing Nut
X 1
Follow all leak check procedures carefully
prior to operation of barbecue, even if grill
was dealer assembled. Do not try to light
this barbecue without reading the Lighting
Instructions section of this manual.
THIS BARBECUE IS FOR OUTDOOR USE ONLY
CONTACT CALL CENTRE IF ANY PARTS ARE MISSING
1-877-707-5463
Wheel Spacer
17
Bezel, Control Knob
X 2
X 1
Washer (Wheel)
X 1
18 19
NO. 10-32UNC x 10 Screw
X 4
1
Hitch Pin
X 1
1/4”-20UNC x 18 Screw
X 4
Control Knob
X 1
Page 3
PARTS LIST PROPANE FOR 8530084 G65001 EXPLODED DIAGRAM PROPANE FOR 8530084 G65001
KEY # QUANTITY DESCRIPTION PART NO.
AA 1 Top lid assembly G650-0100-01
AB 1 Thermometer G430-0022-01
AC 1 Logo plate G451-0001-01
AD 1 Top lid handle G650-0001-01
AE 2 Lid bumpers-back G303-0038-01
AF 2 Lid bumpers-front G508-0063-01
AG 2 Screws for lid G430-0024-02
BA 1 Burner box assembly G650-0300-01
BB 4 Burners G431-0300-01
BC 1 Electrode set, main burners G501-0010-01
BD 3 Burner brace assembly G432-0003-01
BE 1 Warming rack G650-0002-01
BF 3 Cooking grates, burner box G650-0200-01
BG 4 Flame tamer G430-0005-01
CA 1 Control panel G650-0006-01
CB 1 Manifold assembly G650-0400-01
CC 1 Metal hose, side burner G432-1102-01
CD 1 Side burner valve G650-0403-01
CE 1 Regulator G409-0069-01
CF 4 Bezel, control knob G430-0027-01
CG 4 Control knob G430-0026-01
CH1 1 Electronic ignition assembly G430-0008-01
CH2 1 Electronic ignition button G501-0072-01
CI 1 Grease cup hook G401-0067-01
CJ 1 Grease cup G430-0033-02
DA 1 Cart side panel- right G650-1000-01
DB 1 Cart Side panel-left G650-0500-01
DC 1 Back brace G650-1201-01
DD1 1 Door support brace-top G650-6000-01
DD2 1 Door support brace-bottom G650-6100-01
DE 4 Magnet assembly G439-0035-01
DF 1 Right door G650-0800-01
DG 1 Left door G650-0700-01
DH 2 Door handle G413-0016-02
DI 1 Bottom shelf G650-0600-01
DJ 2 End caps G430-0023-01
DK 1 Match holder G401-0079-01
DL 2 Wheel cap G402-0060-01
DM 2 Wheel G401-0058-01
DN 1 Wheel axle G605-0011-01
EA 1 Side shelf table - right G430-1500-02
EB 1 Side shelf fascia- right G650-0007-01
EC 1 Side burner table - left G430-1600-02
ED 1 Side burner fascia- left G650-0008-01
EE 1 Side burner-drip pan G430-0034-01
EF 1 Side burner G650-1000-01
EG 1 Electrode set, side burner G430-0042-01
EH 1 Side burner grate G405-0004-01
EI 1 Side burner lid G430-0018-02
EJ 1 Tank exclusion G650-0010-01
F1 1 Hardware pack G650-B001-01
F2 1 Assembly manual G650-M001-01
F3 1 Safe Use and Care Manual G451-M001-02
CD
EF
ED
F1
HARDWARE
PACK
CE
AA
DL
CC
EG
EI
EE
DM
F2
ASSEMBLY
MANUAL
EH
CD
EC
DM
CB
BE
DK
F3
SAFETY
AND CARE
MANUAL
DC
CA
AB
CG
AC
CH1
DD2
AD
CH2
DD1
DF
AG
AE
AF
BF
BA
BB
BD
CF
DB
DN
DL
DG
DE
DH
DE
AA
BG
EA
BC
EJ
DJ
DI
EB
CI
CJ
DA
2 3
Page 4
PARTS LIST NATURAL GAS FOR 8530092 G65002 EXPLODED DIAGRAM NATURAL GAS FOR 8530092 G65002
KEY # QUANTITY DESCRIPTION PART NO.
AA 1 Top lid assembly G650-0100-01
AB 1 Thermometer G430-0022-01
AC 1 Logo plate G451-0001-01
AD 1 Top lid handle G650-0001-01
AE 2 Lid bumpers-back G303-0038-01
AF 2 Lid bumpers-front G508-0063-01
AG 2 Screws for lid G430-0024-02
BA 1 Burner box assembly G650-0300-01
BB 4 Burners G431-0300-01
BC 1 Electrode set, main burners G501-0010-01
BD 3 Burner brace assembly G432-0003-01
BE 1 Warming rack G650-0002-01
BF 3 Cooking grates, burner box G650-0200-01
BG 4 Flame tamer G430-0005-01
CA 1 Control panel G650-0006-01
CB 1 Manifold assembly G650-1200-01
CC 1 Metal hose, side burner G432-1102-01
CD 1 Side burner valve G650-1202-01
CE 1 Natural gas hose G501-0099-01
CF 4 Bezel, control knob G430-0027-01
CG 4 Control knob G430-0026-01
CH1 1 Electronic ignition assembly G430-0008-01
CH2 1 Electronic ignition button G501-0072-01
CI 1 Grease cup hook G401-0067-01
CJ 1 Grease cup G430-0033-02
DA 1 Cart side panel- right G650-0900-01
DB 1 Cart side panel-left G650-0500-01
DC 1 Back brace G650-1201-01
DD1 1 Door support brace-top G650-6000-01
DD2 1 Door support brace-bottom G650-6100-01
DE 4 Magnet assembly G439-0035-01
DF 1 Right door G650-0800-01
DG 1 Left door G650-0700-01
DH 2 Door handle G413-0016-02
DI 1 Bottom shelf G650-0014-01
DJ 2 End caps G430-0023-01
DK 1 Match holder G401-0079-01
DL 2 Wheel cap G402-0060-01
DM 2 Wheel G401-0058-01
DN 1 Wheel axle G650-0011-01
EA 1 Side shelf table - right G430-1500-02
EB 1 Side shelf fascia- right G650-0007-01
EC 1 Side burner table - left G430-1600-02
ED 1 Side burner fascia- left G650-0008-01
EE 1 Side burner-drip pan G430-0034-01
EF 1 Side burner G650-1300-01
EG 1 Electrode set, side burner G430-0042-01
EH 1 Side burner grate G405-0004-01
EI 1 Side burner lid G430-0018-02
F1 1 Hardware pack G650-B001-01
F2 1 Assembly manual G650-M001-01
F3 1 Safe Use and Care Manual G451-M001-02
CD
ED
F1
HARDWARE
PACK
EF
AA
CC
CE
EG
DL
DM
ASSEMBLY
MANUAL
CC
F2
EI
EE
EH
EC
CD
DM
CB
DK
F3
SAFETY
AND CARE
MANUAL
AA
DC
CA
AB
CG
AC
AD
CH1
DD1
DF
DD2
DI
BG
CH2
EA
EB
CI
BC
CJ
DA
DJ
AG
AE
BE
AF
BF
BA
BB
BD
CF
DB
DN
DL
DE
DG
DH
DE
4 5
Page 5
ASSEMBLY INSTRUCTIONS ASSEMBLY INSTRUCTIONS
CART ASSEMBLY
DC
12
FRONT VIEW
DB
DA
DI
TIP: Two People required in this step. Propane
model only: To begin, position the bottom
shelf (DI) in front of you, with the tank opening
positioned on the left side.
Assemble the bottom shelf (DI) to the right and
left cart side panels (DA and DB). Securely tighten
hardware.
YOU WILL NEED:
1 4
X 4
X 4
DD1
DD2
FRONT VIEW
c. Assemble the back brace (DC) to the back of
the BBQ cart assembly (C), as shown.
YOU WILL NEED:
2
X 4
2
FRONT VIEW
BACK VIEW
DA
DE
DD1
DB
DD2
DB
a. Assemble the bottom, door support brace
(DD2) (magnets facing upward), to the bottom,
of the left and right cart side panel (DA and
DB), as shown.
TIP: One person should align the part, while the
second person assembles the hardware.
YOU WILL NEED:
2
X 4
b. Assemble the top, door support brace (DD1)
(magnets facing downward), to the top, of the
left and right cart side panel (DA and DB) as
shown.
YOU WILL NEED:
3
From the back of the cart assembly, assemble the
tank exclusion (EJ) to the right cart side panel
(DA). Secure the other end to the front of the
bottom shelf (DI), as shown.
EJ
YOU WILL NEED:
2
FRONT VIEW
X 1
3 4
X 1 X 1
DA
BACK VIEW
2
X 4
6 7
Page 6
ASSEMBLY INSTRUCTIONS ASSEMBLY INSTRUCTIONS
4
DL
DM
DN
DJ
13
13
DM
14
DL
15
TIP: Turn Cart assembly upside down. Locate
the large holes on the bottom of the left cart
side panel legs (DB), for assembling the wheel
axle (DN).
a. Place wheel (DM), and wheel spacer (#13) onto
wheel axle (DN). “Cone” side of wheel should
be against cart side panel. Insert wheel axle
assembly (DN) through wheel axle hole in
the front and rear, of the left cart side panel
(DA and DB), as shown. To complete wheel
assembly, position the wheel spacer (#13),
wheel (DM), wheel washer (#14) and hitch pin
(#15), onto wheel axle (DN), as shown.
b. Insert wheel cap (DL) into wheel (DM).
c. Using a mallet, insert the end caps (DJ) into the
bottom of the right cart side panel (DA).
YOU WILL NEED:
13
14
15
6
a. Assemble the left and right door assembly
(DG) and (DF) to the cart side panels by
inserting the xed pin-bottom door support
brace (DD2) into the bottom corner of the
doors.
b. Press in door pin –top left, door support brace
(DD1), and align the top left corner of the
door, until the pin rebounds. Repeat this step
with right door.
TIP: One person can use a paint scraper or
another at device to press in top, door
support pin, while the second person
aligns the door.
5
DH
X 2
Assemble the door handles (DH) to the right and
left door assembly (DF and DG).
YOU WILL NEED:
9
X 4
X 1
10
X 4
X 1
18
X 4
7
THIS STEP REQUIRES 2 OR MORE
PEOPLE. DO NOT ATTEMPT ALONE.
EXTREMELY HEAVY.
a. Position the top lid and burner box assembly
(A and B) onto cart assembly (C) as shown.
Ensure that the regulator (CE) (Propane
model only) is hanging outside of the cart
before assembling hardware. FOR YOUR
SAFETY: Feed regulator (CE) through the hole
located in the left cart side panel (DB), as
shown in the image.
b. Use the hardware to connect both parts, on
the left and right sides, at the two points
indicated.
YOU WILL NEED:
DG
8 9
19 6
X 4 X 4 X 4
7
Page 7
ASSEMBLY INSTRUCTIONS
ASSEMBLY INSTRUCTIONS
8
EB
EA
RIGHT SIDE SHELF ASSEMBLY
TIP: To position the right side shelf assembly (EA
and EB), insert the two hooks on the side shelf
assembly into the two hooks located on the
right burner box side panel (BA).
Assemble the right side shelf assembly (EA and
8
3
EB) to the burner box (BA) and control panel (CA),
as shown.
9
EC
ED
8
3
LEFT SIDE SHELF ASSEMBLY
TIP: To position the left side shelf assembly (EC
and ED), insert the two hooks on the side shelf
assembly into the two hooks, located on the left
burner box side panel (BA).
Assemble the left side shelf assembly (EC and ED)
to the burner box (BA) and control panel (CA), as
shown.
YOU WILL NEED:
3
8
4
YOU WILL NEED:
3
X 4
4
YOU WILL NEED:
2
2
X 3
8
X 4
4
X 4
4
4
2
X 4
YOU WILL NEED:
2
X 3
X 4
X 4
10 11
Page 8
ASSEMBLY INSTRUCTIONS
ASSEMBLY INSTRUCTIONS
10
ED
17
CD
TWO PEOPLE REQUIRED IN THIS
STEP.
a. Insert the side burner valve stem (CD) through
the back of the left side shelf fascia (ED).
Position the bezel (#17) on the front of the
left side shelf fascia (ED), and align all holes.
Assemble all three parts together, as shown.
YOU WILL NEED:
5 17
X 2 X 1
b. Assemble the side burner control knob (#16) to
the side burner valve (CD).
YOU WILL NEED:
16
10
EF
EE
CD
12
d. Using the wing nut (#12) provided, assemble
the side burner (EF) to the side burner drip pan
(EE), as shown.
YOU WILL NEED:
12
EF
X 1
e. Use the side burner, venturi clip (#11) to
connect the side burner (EF) to the side burner
valve (CD).
YOU WILL NEED:
11
16
EF
EE
CD
X 1
c. Position the side burner (EF) through the
opening in the left side burner drip pan (EE).
Make sure that the side burner engages the
side burner valve as shown.
11
X 1
f. Attach the end of the side burner electrode
wire (EG) to the underside of the side burner
electrode, as shown. Ensure that the wire is
pushed in rmly.
EF
EG
g. Place the side burner grate (EH) into position
on the side burner shelf, as shown.
EF
EA
CD
12 13
Page 9
ASSEMBLY INSTRUCTIONS
ASSEMBLY INSTRUCTIONS
11
BG
BG
BG
Place the ame tamers (BG) into the burner box
assembly (BA), as shown.
13
14
Stationary wire
pivot legs
BE
To assemble the warming rack (BE), insert the
stationary wire into the holes on the sides of the
lid. Insert warming rack pivot legs into the holes
on the inside of the burner box assembly (BA), as
shown.
Hang the grease cup hook (CI) from the bottom
of the burner box assembly (BA), and place
grease cup (CJ) into position.
CAUTION
Failure to assemble grease cup hook (CI) and
grease cup (CJ) will cause hot grease to drip
from the bottom of the BBQ burner box, with
the risk of re, property damage, or personal
injury.
12
BF
Place the cooking grates (BF) into the burner box
assembly (BA), as shown.
ATTENTION: LP Cylinder is sold separately. Use
only LP tanks that are equipped with an OPD
(Over ll protection device). Fill and Leak check
before attaching to the BBQ regulator (CE).
See Safe Use and Care Manual (F3), leak test
procedure for more information.
CAUTION
FOR YOUR SAFETY: Feed regulator (CE) through
the hole located in the left cart side panel (DB),
as shown in the image.
14 15
Page 10
ASSEMBLY INSTRUCTIONS
NATURAL GAS MODELS ONLY
15
CE
Attach the natural gas hose (CE) to the side
burner valve tting (CD), as shown.
CD
ATTENTION: In order to complete installation
of your natural gas BBQ a 1/2” or 3/8” adapter
may be required to connect your BBQ’s natural
gas hose to your home gas supply. Contact your
natural gas supplier to purchase the necessary
part.
16
Electronic ignition battery not included.
Unscrew the electronic ignition button (CH2) and
insert one AA battery into the electronic igniter
battery compartment, with the positive end facing outward.
CH2
16
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