Page 1
CARBON MONOXIDE HAZARD
Burning charcoal gives off carbon
monoxide, which has no odor and can
cause death.
DO NOT burn charcoal inside homes,
vehicles, tents, garages or any enclosed
areas.
Use only outdoors where it is well
ventilated.
ASSEMBLY, CARE & USE MANUAL
WARNING & SAFETY INFORMATION
MODEL 20040610 CHARCOAL GRILL
THIS PRODUCT IS FOR OUTDOOR USE ONLY
This manual contains important
information necessary for the proper and
safe use of this grill.
Read and follow all warnings and
instructions before using grill and
during use.
Keep it for future reference.
WARNING
Tools required for assembly: Adjustable Wrench, Phillips Head Screwdriver.
Manual Code: 9804090026 091029-04SS
Failure to follow these warnings and instructions properly could result in fire or explosion, which could cause
property damage, personal injury, or death.
Masterbuilt Manufacturing, Inc.
1 Masterbuilt Court
Columbus, Georgia 31907
Customer Service 1-800-489-1581
Page 2
GENERAL WARNING AND SAFETY INFORMATION
WARNING
1
• Keep a fire extinguisher accessible at all times while operating grill.
• Never leave grill unattended while in use.
• Never use inside an enclosed area such as a patio, garage, building or tent.
• Never use inside a vehicle, not even a recreational vehicle such as a motorhome, camper, or truck bed.
• Never operate this grill under any overhead construction such as roof coverings, carports, awnings or overhangs.
• Maintain a minimum distance of 10 ft. (3m) from all structures.
• Keep area clear of all combustible materials such as wood, dry plants, grass, brush, paper or canvas.
• Never operate this grill within 25 ft. (7.5m) of flammable liquids.
• Never operate this grill within 10 ft. (3m) of a gas cylinder.
• Never use this grill as a heater (READ CARBON MONOXIDE HAZARD).
• Use this grill only on a stable, level surface to prevent tipping.
• Use on non-combustible surfaces such as dirt, concrete, brick or rock.
• Keep children and pets away from grill at all times. Do not allow children to use grill.
• Only use charcoal lighting fluid. Never use gasoline, alcohol or other highly volatile fluids to ignite charcoal.
These fluids can explode causing injury or death.
• Grill is HOT while in use and will remain HOT for a period of time afterwards. Do not touch any part of the grill
without wearing protective gloves.
• Never move grill when in use. Allow grill to cool completely before moving or storing.
• Never leave HOT coals or ashes unattended.
• Do not store grill with HOT ashes or charcoal inside grill. Store only when fire is completely out and all surfaces
are cold.
• Dispose of cold ashes by placing them in aluminum foil, soaking with water and discarding in a non-combustible
container.
• Accessory attachments not supplied by Masterbuilt® Outdoor Products© are not recommended.
• Never use this product for anything other than its intended purpose. This grill is not for commercial use.
• Always use this grill in accordance with all applicable local, state and federal fire codes.
Combustion by-product produced when using this product contains chemicals known to the St ate of California to
cause birth defects, other reproductive harm, or cancer . The materials used in this product may cont ain lead, a
chemical known to the State of California to cause birth defect s and other reproductive harm.
18
LIMITED WARRANTY
INFORMATION
Masterbuilt warrants its products to be free from defects in material and workmanship under proper assembly, normal
use and recommended care for 90 days from the date of original retail purchase.
Masterbuilt warranty does not cover paint finish as it may burn off during normal use.
Masterbuilt warranty does not cover rust of the unit.
Masterbuilt requires reasonable proof of purchase for warranty claims and suggests that you keep your receipt. Upon
the expiration of such warranty, all such liability shall terminate.
Within the stated warranty period, Masterbuilt, at its discretion, shall repair or replace defective components free of
charge with owner being responsible for shipping. Should Masterbuilt require return of component(s) in question for
inspection Masterbuilt will be responsible for shipping charges to return requested item.
This warranty excludes property damage sustained due to misuse, abuse, accident, damage arising out of transportation, or damage incurred by commercial use of this product.
This expressed warranty is the sole warranty given by Masterbuilt and is in lieu of all other warranties, expressed or
implied including implied warranty, merchantability, or fitness for a particular purpose.
Neither Masterbuilt nor the retail establishment selling this product, has authority to make any warranties or to promise
remedies in addition to or inconsistent with those stated above.
Masterbuilt’s
® maximum liability, in any event, shall not exceed the purchase price of the product paid by the original
consumer/ purchaser. Some states do not allow the exclusion or limitation of incidental or consequential damages. In
such a case, the above limitations or exclusions may not be applicable.
California residents only: Not withstanding this limitation of warranty, the following specific restrictions apply; if service, repair, or replacement of the product is not commercially practical, the retailer selling the product or Masterbuilt
will refund the purchase price paid for the product, less the amount directly attributable to use by the original buyer
prior to the discovery of the nonconformity. Owner may take the product to the retail establishment selling this product
in order to obtain performance under warranty.
This expressed warranty gives you specific legal rights, and you may also have other rights which vary from state to
state.
Go Online www.masterbuilt.com
or complete and return to
Attn: Warranty Registration
Masterbuilt Mfg. Inc.
1 Masterbuilt Court - Columbus, GA 31907
Name:
Address:
City, State/Province, Postal Code:
Phone Number: E-Mail Address:
Model Number: Serial Number:
Purchase Date: Place of Purchase:
Page 3
17
SAFE STORAGE AND MAINTENANCE
• Inspect bolt, hex lock nut and hex flange nut tightness on a regular basis to insure grill is in
safe working condition.
• ALWAYS allow grill to cool completely before handling.
• ALWAYS empty charcoal pan after use only when ashes have completely cooled.
This will help prolong charcoal pan life.
• Clean grill, including special surfaces such as cooking grates with mild cleaning
agents. Wipe outside of grill with damp rag. DO NOT use oven cleaner.
• ALWAYS cover and store cold grill in a protected area.
• Indoor storage of grill is permissible only if the charcoal has burned to a complete
ash AND is cold. Remember to remove cold ashes before storing.
• Grill is made of steel and may rust over time. If rusting occurs on outside surfaces,
clean area with sand paper or steel wool, then cover with heat resistant paint.
• If rusting occurs on the inside surface of grill, clean area with sandpaper or steel
wool, then coat with cooking oil.
• NEVER USE PAINT ON INSIDE SURFACES OF GRILL
ITEM NO. QUANTITY DESCRIPTION
1 1 Grill Lid
2 1 Grill Body
3 2 Air Damper
4 3 Cooking Grate
5 1 Warming Rack
6 1 Charcoal Tray
7 1 Short Rear Leg
8 1 Short Front Leg
9 1 Long Rear Leg
10 1 Long Front Leg
11 1 Storage Shelf
12 2 Wheel
13 2 Axle End Cap
P
ARTS LIST
2
18
17
16
15
14
13
10
8
9
11
6
7
5
4
2
24
25
26
1
23
22
19
20
21
3
12
ITEM NO. QUANTITY DESCRIPTION
14 1 Axle
15 1 Lift Guide
16 1 Lift Lever
17 1 Front Shelf Support
18 1 Front Shelf
19 1 Right Side Shelf
20 1 Left Side Shelf w/Bottle Opener
21 2 Smoke Stack
22 1 Logo Plate
23 1 Temperature Gauge
24 1 Handle
25 1
Grate Lifting Tool
26 1
Grease Clip
Page 4
3
(M)
M8x1.25 Wing Nut
(packed with temperature gauge)
qty-1
(A)
M6x12
Phillips Head Screw
qty-36
(F)
M6 Hex Flange Nut
qty-32
(J)
M6x16
Phillips Head Screw
qty-2
(B)
M6x70
Phillips Head Screw
qty-2
(I)
M6 Carriage Bolt
qty-2
(E)
Cotter Clip
qty-2
(N)
Axle End Cap
qty-2
HARDWARE LIST
BLISTER P
ACK CONTENTS
PRE-PACKED HARDWARE
(G)
M6 Lock Nut
qty-6
(K)
M5 Hex Nut
qty-2
(D)
M6 Lock Washer
qty-2
(L)
M5 Lock Washer
qty-2
(C)
M6 Flat Washer
qty-2
(H)
M5x14 Phillips Screw
qty-2
16
• When outside temperature is cooler than 65°F (18°C) and/or altitude is above 3,500 ft. (1067m),
additional cooking time may be required. To insure that meat is completely cooked use a meat
thermometer to test internal temperature.
• Lifting grill lid during cooking process may extend cooking time due to heat loss.
APPROXIMATE GRILLING TIMES
BEEF SIZE GRILLING TIME INTERNAL TEMP
Steaks
3
/4” (2cm) thick 3 to 4 min. /side med rare 145°F (62°C)
4 to 5 min. /side med 160°F (71°C)
Kabobs 1” (2.5cm) cubes 3 to 4 min. /side 145°-160°F (62-71°C)
Hamburger patties
1
/2” (12mm) thick 3 to 4 min. /side med 160°F (71°C))
Roast, rolled rump 4-6 lbs. (1.8-2.7kg) 18 to 22 min /lb. 145°-160°F (62-71°C)
Sirloin tip 3 1/2--4 lbs. (1.5-1.8kg) 20 to 25 min. /lb. 145°-160°F (62-71°C)
Ribs, back cut in 1-rib portions 10 min. /side med 160°F (71°C)
half, 2-3 lbs. (0.9-1.3kg) 10 to 12 min. /side med rare 145°F (62°C)
Tenderloin whole, 4-6 lbs. (1.8-2.7kg) 12 to 15 min. /side med 160°F (71°C)
PORK SIZE GRILLING TIME INTERNAL TEMP
Chops, bone-in
3
/4” (2cm) thick 3 to 4 min. /side med 160°F (71°C)
Chops, bone-out 1 1/2” (4cm) thick 7 to 8 min. /side med 160°F (71°C)
Tenderloin
1
/
2-1
1
/
2 lbs. (0.2-0.6kg)
15 to 25 min. total med 160°F (71°C)
Ribs (indirect heat) 2-4 lbs. (0.9-1.8kg) 1 1/2 to 2 hrs. med 160°F (71°C)
VENISON SIZE GRILLING TIME INTERNAL TEMP
Roast, saddle or leg 6-7 lbs. (2.7-3.1kg) 25 to 30 min. /lb. 145°-160°F (62-71°C)
Steaks
3
/
4” (2cm) thick
6 to 7 min. /side med 160°F (71°C)
CHICKEN SIZE GRILLING TIME INTERNAL TEMP
Broiler fryer (indi-
rect heat)
3-4 lbs. (1.3-1.8kg) 60 to 75 min. in thigh 180°F
(82°C)
Cornish hens 18-24 oz. (510-680g) 45 to 55 min. in thigh 180°F (82°C)
Breast halves, bone-in 6-8 oz. ( 170-226g) each 10 to 15 min. /side 170°F (77°C)
Breast halves, boneless 4 oz. (113g) each 6 to 8 min. /side 170°F (77°C)
Legs or thighs 4-8 oz. (113-226g) 10 to 15 min. /side 180°F (82°C)
Drumsticks 4 oz. (113g) 8 to 12 min. /side 180°F (82°C)
Wings 2-3 oz. (56-85g) 8 to 12 min. /side 180°F (82°C)
Page 5
15
GRILL OPERATION CAUTIONS
• Avoid bumping or impacting grill.
• Keep your hands, hair and face away from burning charcoal.
• This grill has an open flame. Be careful of loose hair and clothing during operation. They may
catch fire.
• Use protective gloves when handling this grill or working with fire. Use protective gloves or
long, sturdy fireplace tools when adding wood or charcoal.
• Do not allow anyone to conduct activities around this grill during or following its use until the
unit has cooled. This grill is HOT during operation and remains HOT for a period of time
following its use.
• Fatty foods like hamburgers can have excess grease that can cause flare ups. When cooking
fatty foods, use caution when opening lid and during cooking to avoid being burned.
• Be careful when removing food from grill. All surfaces are HOT and may cause burns. Use
protective gloves or long, sturdy cooking tools.
• Never use glass, plastic or ceramic cookware on this grill.
• The use of alcohol, prescription or non-prescription drugs may impair the user’s ability to
properly assemble or safely operate this grill.
• Grill lid and body are HOT while in use and during cooling process.
• Do not remove adjustable charcoal pan while ashes and charcoal are HOT.
• Air dampers are HOT while the grill is in use and during cooling; wear protective gloves when
adjusting.
• Never overfill charcoal pan. This can cause serious injury as well as damage the unit.
• Only use charcoal lighting fluid, never use gasoline, alcohol or other highly volatile fluids to
ignite the charcoal. These fluids can explode causing injury or death.
REMINDER:
NEVER OPERATE THIS GRILL UNDER ANY OVERHEAD CONSTRUCTION. MAINTAIN A MI
IMUM DISTANCE OF 10 FEET FROM OVERHEAD CONSTRUCTION, WALLS OR RAILS. SEE
DIAGRAM BELOW.
Wall
Rails
Overhead
Construction
10 ft. (3m)
10 ft. (3m)
4
REPLACEMENT PARTS LIST
ITEM NO. DESCRIPTION
9904090104 Grill Lid Kit
9904090105 Grill Body Kit
9904090033 Logo Plate Kit
9904090029 Lid Handle Kit
9904090032 Temperature Gauge Kit
990050018 Air Damper Kit
9904090117 Warming Rack Kit
9004090143 Axle Caps
990050003 Smoke Stack Kit
9904090106 Side Shelf Kit
9904090107 Front Shelf Kit
9904090108 Front Shelf Support Bracket Kit
9904090109 Front Axle Leg Kit
9904090110 Rear Axle Leg Kit
9904090111 Front Stationary Leg Kit
9904090112 Rear Stationary Leg Kit
990050012 Lower Shelf Kit
9904090116 Axle Kit
9904090113 Wheel Kit
906050023 Cooking Grate
906050024 Cooking Grate Lifter
990070057 Knockout Kit
9004090136 Charcoal Grate
9904090114 Lift Lever Kit
9904090115 Lift Guide Kit
9904090103 Hardware Blister
9804090026 Instruction Manual English
9804090027 Instruction Manual Spanish
906050013 Grease Clip
DO NOT RETURN TO RETAILER
For Assembly Assistance, Missing or Damaged Parts
Call: MASTERBUILT Customer Service at 1-800-489-1581
ST
OP!
Page 6
5
STEP 2.
Secure lift guide (15) onto long front
leg (10) with
phillips screw
(A) and
hex flange nut (F) as shown.
A
15
10
F
Tools needed for assembly:
Adjustable Wrench
Phillips Head Screwdriver
Before assembly read
instructions carefully.
This unit is heavy. Do not assemble without assistance.
Assemble grill on a clean, flat
surface.
11
A
F
A
78
9
10
SOME P ARTS NOT SHOWN FOR
CLARITY .
STEP 1.
Position short rear leg (7) and short
front leg (8) on to storage shelf (11).
Attach using phillips screw (A) and
hex flange nut (F).
Repeat the same step on the opposite
side with long rear leg (9) and long
front leg (10).
Note: Short legs (7) and (8) will be
shorter in length and have holes at
the bottom for wheel axle.
14
FREQUENTL
Y ASKED QUESTIONS
REGARDING CHARCOAL GRILLS
Q: How do I care for my cast iron cooking grates?
When using cast iron grates proper seasoning is important. Grates must be washed thoroughly with a mild detergent, rinsed with hot water and then dried completely with a soft cloth
or paper towel. NEVER ALLOW TO AIR DRY OR WASH IN A DISHWASHER. Seasoning will
prevent rust and food from sticking. Season by applying a thin coating of solid vegetable
shortening over the entire surface, including all corners. Place cooking grates in grill and allow
to heat for 1 to 1-1/2 hours. Grates are now ready to use. Frequent re-seasoning prevents
rusting.
Q: My grates have rust on them. How do I get rid of it?
If rust occurs, clean with a steel brush. Reapply vegetable shortening and heat as indicated
above.
Q: The paint finish inside my lid is peeling. What can I do?
You are seeing a deposit of grease and smoke that collects during normal use that resembles
paint. These carbon deposits are non-toxic, but you may want to regularly remove the buildup. Remove buildup using a brass or stiff bristle brush before grilling. Future build-up can be
avoided by simply wiping the grill lid while slightly warm with a mild soap-and-water solution.
Q: When can I put my meat on the grill?
Grill is ready for use when charcoal is ashed over and no visible flames are present.
Q: How do I regulate the heat on my grill?
Adjusting the dampers will increase and decrease airflow and heating.
CHARCOAL LIGHTING INSTRUCTIONS
Read all instructions and warnings on charcoal bag and in manual before using.
1. Stack briquets in a pyramid.
2. Add lighter fluid following directions on fluid container. Before lighting, place lighter
fluid at least 25 ft. (7.5m) away from grill. Do not lean over grill when lighting charcoal.
Light charcoal. LEAVE GRILL UNCOVERED.
3. In about 15 minutes, flames will die out and briquets will begin to ash over. Once the
briquets are completely ashed over, spread briquets in a single layer and begin cooking.
• NEVER USE GASOLINE TO LIGHT CHARCOAL.
• OVERFILLING CHARCOAL PAN CAN CAUSE SERIOUS INJURY AND DAMAGE THE
UNIT.
• NEVER ADD ADDITIONAL LIGHTER FLUID ONCE CHARCOAL HAS IGNITED.
• HOT COALS SHOULD NOT BE LEFT UNATTENDED.
• GRILL IS HOT. USE PROTECTIVE GLOVES AND LONG, STURDY COOKING UTENSILS.
Page 7
13
STEP 18.
Insert grease clip (26) up throughlarge hole in bottom of grill body.
Engage clip end in small hole.
Position an empty metal container
(not included) such as a soup can
or soda can on grease clip so it
rests snugly.
The container is needed to collectgrease run-off.
Note: Clip mayrequire adjustment
to fit diameter of container.
GRILL IS READY FOR USE.
26
4
25
STEP 17.
Place cooking grates (4) in grill body.
Grate lifting tool (25) may be used as
shown.
6
10
8
A
F
17
STEP 4.
Place front shelf support (17) onto
long front leg (10) and short front
leg (8) as shown.
Secure shelf support using phillips
screw (A) and hex flange nut (F)
as shown.
12
8
7
STEP 3.
Attach wheel (12) to one end of axle
(14). Place cotter clip (E) through
axle securing wheel to axle.
Snap axle end cap (N) on to wheel.
Insert axle (14) through holes on both
short legs (7) and (8) as shown.
Slide second wheel (12) onto axle
(14) and attach remaining cotter clip
(E) and axle end cap (N) to secure.
E
N
14
Page 8
18
17
A
STEP 6.
Secure front shelf (18) to front
shelf support (17) using phillips
screw (A) as shown.
STEP 5b.
Attach front shelf (18) to grill body (2) and
front long front leg (10) using phillips screw
(J) and hex flange nut (F) through top hole
as shown.
Finish securing grill body (2) to front legs
using phillips screw (A) through bottom hole.
Repeat on opposite side.
STEP 5a.
From rear of grill body (2), secure short rear leg
(7) throught top hole as shown using phillips
screw (A) and hex flange nut (F).
Complete step by securing grill body to short
rear leg using phillips screw (A) through bottom
hole.
Repeat step on opposite rear left leg.
J
A
F
2
18
STEP 5b.
STEP 5a.
A
7
F
2
12
STEP 16.
Place charcoal tray (6) in grill body,
resting it on the lift system.
Tray should be centered by 2 pieces
welded underneath.
6
STEP 15a.
Insert temperature gauge (23) stem
through hole in grill lid. Secure with
wing nut (M).
STEP 15b.
Insert alignment pins on back of logo
plate (22) through two holes above
temperature gauge (23).
Attach lock washer (L) and hex nut
(K) onto each alignment pin as
shown.
22
M
23
K
L
7
Page 9
11
G
5
2
A
G
STEP 14.
Secure warming rack (5) to rack support bolt (B) using lock nut (G) as
shown.
Note: Be sure not to overtighten lock
nut, as rack is to mover freely.
Secure warming rack support arm
onto grill body (2) using
phillips screw
(A) and hex lock nut (G).
Repeat step on opposite side.
STEP 13b.
Slide warming rack to the far left to but
up against grill lid.
On right side of grill lid (1) hold hex
flange nut (F) in place with hand and
thread rack support bolt (B) through
nut, guiding warming rack onto support
bolt as shown.
B
1
F
5
F
5
B
1
STEP 13a.
Insert warming rack support bolt (B)
into hole on the left side of grill lid (1).
Thread hex flange nut (F) onto bolt and
tighten. Slide warming rack (5) eyelet
onto end of support bolt.
Note: Warming rack should have some
play and move freely.
STEP 13a.
STEP 13b.
8
G
3
A
2
STEP 7.
Note: Do not over tighten, dampers
should move with minimal force.
Attach air damper (3) on inside of
grill body as shown and fasten with
phillips screw
(A) and hex lock nut
(G).
Repeat step on opposite end.
STEP 8.
Attach left side shelf with pre-mounted bottle opener (20) to grill body (2)
using
phillips screw
(A) and hex
flange nut (F) as shown.
Repeat step on opposite end for right
side shelf (19).
Note: Left side shelf (20) is installed
with the pre-mounted bottle opener
facing the front of grill.
A
F
2
20
Pre-mounted bottle opener
Page 10
9
STEP 10.
Attach grill lid (1) to grill body (2) by
inserting the carriage bolt (I) through
the end of the lid and the top edge of
grill body.
Repeat step on opposite side.
I
1
2
STEP 9.
Insert lift lever (16) into hole in front
of grill. Aligning the lift spring of the
lever into lift guide (15).
Secure lift lever to the pre-mounted
lift system using phillips screw (H).
16
15
H
10
STEP 11.
Note: Attach both ends of lid handle
before fully tightening hex flange
nuts.
Insert handle (24) through pre-drilled
holes in grill lid (1).
Secure handle to lid with flat washer
(C), lock washer (D), and hex flange
nut (F).
24
1
F
C
D
STEP 12.
Insert smoke stack (21) from inside
of grill lid. Secure with
phillips screw
(A) and hex flange nut (F).
Repeat this step with other smoke
stack.
21
F
A
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