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Use and Care Guide
Tabletop Propane Grill
Kmart Item No. 02616546-4
This Grill is for Outdoor Use Only
• Read and follow all Safety, Assembly,
and Use and Care Instructions in this
Guide before assembling and cooking
with this grill.
• Failure to follow all instructions in this
Use and Care Guide may lead to fire or
explosion, which could result in property
damage, personal injury or death.
SAVE THESE INSTRUCTIONS!
Manual Code: 9803100001 090911-JH17
See our extensive assortment of outdoor living products on-line at
www.sears.com and www.kmart.com
Sears, Roebuck and Co., Hoffman IL 60179, USA
• Safety
• Parts
• Assembly
• Use and Care
Assembly Questions?
Call 1-800-489-1581
Tool needed for assembly:
Screwdriver (not provided)
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TABLE OF CONTENTS
DANGERDANGER
DANGERDANGER
CAUTIONCAUTION
CAUTIONCAUTION
Customer Service Center....................................................2
Safety Symbols...................................................................2
Warranty..............................................................................4
Parts List, Exploded View....................................................5
Hardware List, Replacement Parts List...............................6
Assembly........................................................................7-12
Use and Care....................................................................13
Customer Service Center - Call for Help and Parts
• For Assembly Assistance, Missing or Damaged Parts
Call: 1-800-489-1581
Safety Symbols
The symbols and boxes shown below explain what each
heading means. Read and follow all of the messages found
throughout the manual.
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open fl ame.
3. Open lid.
4. If odor continues, keep away from the
appliance and immediately call your
Fire Department.
• Never operate this appliance unattended.
• Never operate this appliance within 10 feet (3m)
of any structure, combustible material
or other gas cylinder.
• Never operate this appliance within 25 feet
(7.5m) of fl ammable liquids.
• If fi re should occur keep away from appliance
and immediately call your fi re department.
Do not attempt to extinguish an oil/grease fi re
with water.
FAILURE TO FOLLOW THESE INSTRUCTIONS
COULD RESULT IN FIRE, EXPLOSION OR BURN
HAZARD, WHICH COULD CAUSE PROPERTY
DAMAGE, PERSONAL INJURY OR DEA TH.
GRILL OPERATION
Perform “Soapy Water Test” before each use.
See “Soapy Water Test” section in manual.
Extinguish all open fl ames before connecting
regulator to gas cylinder. Turn gas OFF after
each use.
• Fatty foods (hamburgers,etc.) can have excess
grease and cause flare ups. When cooking fatty
foods, use a low setting with lid open.
• Clean base pan before each use. This will
cut down on build-up and flare ups.
INSTALLING GAS CYLINDER
1. Inspect burner before each use. Check burner and burner venturi
tube for insects and insect nests. A clogged tube can lead to a fi re beneath
appliance.
2. Connect regulator to grill (see Step 4 on pg 8).
3. Make sure regulator control knob on grill is in the “OFF” position.
4. Remove protective cap from gas cylinder if applicable.
5. Center and insert valve outlet into regulator as shown in fi gure on right.
6. Turn gas cylinder counterclockwise until it stops. DO NOT CROSS THREAD.
7. Perform Soapy Water Test (see pg13).
COUNTER
CLOCKWISE
DANGER: Indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
WARNING: Indicates a potentially hazardous situation
which, if not avoided, could result in death or serious
injury .
CAUTION: Indicates a potentially hazardous situation or
unsafe practice which, if not avoided, may result in minor
or moderate injury.
• Unit is for outdoor use only.
• Never use inside enclosed areas such as
patios, garages, buildings or tents.
• Never use inside recreational vehicles or on
boats.
• Never operate unit under overhead
construction such as roof coverings, carports,
awnings, or overhangs.
• Never use unit as a heater.
• Maintain a minimum distance of 10ft (3m) from
overhead construction, walls, rails or other
structures.
• Keep a minimum 10ft (3m) clearance of all
combustible materials such as wood, dry
plants, grass, brush, paper, or canvas.
• Keep appliance clear and free from
combustible materials such as gasoline and
other fl ammable vapors and liquids.
• Use unit on a level, non-combustible, stable
surface such as dirt, concrete, brick or rock.
• Keep children and pets away from unit at all
times. Do NOT allow children to use unit.
MATCH LIGHTING INSTRUCTIONS
1. Open lid during lighting.
2. Push regulator control knob to turn ON. Turn to MED position.
3. Place a long lit match or candle lighter through lighting hole close enough
to burner to ignite.
• Regulator control knob adjusts burner fl ame. Turn control knob
counter-clockwise SLOWLY to increase fl ame. Turn control knob
clockwise to decrease fl ame.
• Visually check burner fl ame. A CORRECT FLAME should be blue
with a small amount of yellow at the tip. An INCORRECT FLAME is
excessively yellow and irregular. If an incorrect fl ame occurs, turn
regulator control knob to OFF position. Allow unit to cool and then
clean burner. Let burner completely dry before re-lighting.
4. If burner does not ignite wait fi ve minutes and then re-try.
5. After use turn regulator control knob OFF. Always allow unit to cool
completely before touching, moving or storing.
LIGHTING
HOLE
YELLOW
BLUE
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c
Sears Brands, LLC
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SOAPY WATER TEST
Reminder: Never operate this grill under any
overhead construction. Maintain a minimum of
• Soapy Water Test MUST be performed each
time gas cylinder is connected or each time
10ft (3m) from overhead construction, walls or
rails. See diagram below.
it is used.
• Soapy Water Test MUST be performed
outdoors in well ventilated area.
• When performing Soapy Water Test keep
Overhead
Construction
10 ft (3m)
smoker away from open fl ames, sparks or
lit cigarettes.
• Grill is designed to work with propane gas
Rails
only. Only use gas cylinders marked
propane with this unit. This product will
NOT operate with natural gas.
• Never use an open fl ame to test for gas
Wall
10 ft (3m)
leaks.
PREPARATION
• Make sure regulator control knob is in OFF position.
• Prepare soapy water solution: (1) part dish washing liquid (or more if desired), (3) parts water.
• Apply soapy water solution to gas cylinder and regulator assembly.
TESTING
1. Turn regulator control knob ON and watch for bubbles. DO NOT LEAVE GAS ON MORE THAN
12 SECONDS. If bubbles appear, stop, turn regulator control knob OFF and retighten the
connection that is leaking gas. Repeat test.
2. When test is complete, and there are no leaks, wait minimum of 5 minutes for gas fumes to
diminish before lighting burner.
Regulator Control Knob
Apply solution to
gas cylinder and
regulator assembly.
DURING ANY PORTION OF SOAPY WATER TEST IF BUBBLES CONTINUE TO
APPEAR, STOP, DO NOT USE UNIT. CONTACT LOCAL PROPANE DEALER OR
MASTERBUILT CUSTOMER SERVICE @ 1-800-489-1581.
Note: Use 1LB (0.45kgs) gas cylinder with this unit.
Cylinder NOT included with this unit.
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Failed test will present bubbles as
shown below.
• Unit has an open fl ame. Keep hands, hair, and
face away from burner fl ame. Do NOT lean
over burner when lighting. Loose hair and
clothing may catch fi re.
• Allow unit to cool below 115°F (46°C) before
moving or storing.
• Avoid bumping or impacting unit.
• This unit is HOT while in use and during
cooling process. Wear protective gloves/mitts.
• Use of alcohol, prescription or non-prescrip tion drugs may impair user’s ability to properly
assemble or safely operate unit.
• Never use glass, plastic or ceramic cookware
in unit.
• Do NOT allow anyone to conduct activities
around unit during or following its use until it
has cooled.
• Accessory attachments not supplied by
Masterbuilt Manufacturing, Inc. are not
recommended.
• Never use unit for anything other than its
intended use. This unit is NOT for commercial
use.
• Use in accordance with local, state and federal
fi re codes.
• Use 1LB (0.45kg) gas cylinder with this unit.
(cylinder not included with unit).
• Installation of unit must conform with local
codes or in the absence of local codes, with
National Fuel Gas Code, ANSIZ223.1/NFPA
54, Storage and Handling of Liquefi ed
Petroleum Gasses, ANSI/NFPA 58 or CSA
B149.1, Natural Gas Installation Code; Propane
Storage and Handling, CSA B149.2; or the
Standard for Recreational Vehicles, ANSI
A119.2/NFPA 1192; and Recreational Vehicle
Code, CSA Z240 RV Series as applicable.
• LP gas cylinder being used must be
constructed and marked in accordance with
specifi cations for LP gas cylinders of the US
Department of Transportation (DOT) or the
Standard for Cylinders, Spheres and
Tubes for the Transportation for Dangerous
Goods, CAN/CSA-B339.
• Always perform soapy water test (see “Soapy
Water Test Instructions” in this manual)
EVERY TIME you use unit.
• Before each use check all nuts, screws and
bolts to make sure they are tight and secure.
• Always disconnect gas cylinder from unit
when not in use.
• Never attach/disconnect gas cylinder, move or
alter gas fi ttings when unit is in operation.
• Never use gas cylinder if there is evidence of
dents, gouges, bulges, fi re damage, erosion,
leakage, excessive rust, or other forms of
visible external damage. This may be
hazardous and cylinder should be taken to a
liquid propane supplier to be checked.
• Regulator supplied with unit MUST be used.
For replacement parts, if needed, contact
Masterbuilt Customer Service
at 1-800-489-1581.
• When lighting burner remove all inside parts
to prevent explosion from gas build up.
• If burner does not ignite, turn off regulator
control and wait 5 minutes. After time is up,
repeat burner lighting steps.
• Do NOT obstruct fl ow of combustion and
ventilation. Keep ventilation openings of
cylinder enclosure free and clear of debris.
• When use is complete, always turn regulator
control OFF fi rst,
• Gas MUST be turned off at regulator control
when not in use.
• Do NOT store spare LP gas cylinder under or
near unit. Gas cylinder safety relief valve may
overheat allowing gas to release causing
fi re which may cause death or serious injury.
• Never fi ll cylinder over 80% full or cylinder may
release gas causing fi re which may cause
death or serious injury.
• If you smell, hear or see gas escaping,
immediately get away from gas cylinder and
call the Fire Department. Fire may cause death
or serious injury.
• Place a dust cap on cylinder valve outlet
whenever cylinder is not in use. Only install
dust cap provided with cylinder. Other caps or
plugs may cause leaks.
• Cylinder MUST be stored outdoors, out of
children’s reach and must NOT be stored in a
building, garage, or any other enclosed area.
• This appliance is not for frying turkeys.
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USE AND CARE RECIPES
This manual contains important information
necessary for the proper and safe use of this
grill. Read and follow all warnings and
instructions before using grill and during use.
Keep manual for future reference.
CALIFORNIA PROPOSITION 65
1. Combustion by-products produced when using
this product contain chemicals known to the State
of California to cause cancer, birth defects, and
other reproductive harm.
2. The materials used in this product may contain
lead a chemical known to the State of California
to cause birth defects and other reproductive
harm.
WARRANTY
BBQ-PRO GRILL WARRANTY
90 DAY Full Warranty
If this BBQ-PRO product fails due to a defect in material or workmanship within 90 days from the date of purchase, return
it to any Kmart store in the United States with your proof of purchase for free replacement.
BEFORE FIRST USE
Before cooking with your BBQ PRO Grill, follow these
steps closely to both cure the finish and season the interior
of your grill. Improper preparation of your grill may affect
the finish and/or add metallic flavors to your first foods.
· Brush or wipe all interior surfaces and cooking grate
with vegetable cooking oil.
· Perform soapy water test and light grill.
· Close lid.
· Continue burning grill for two hours or more. After
at least 2 hours, begin increasing temperature by about
50-75 degrees. Hold it at that temperature for about
15-30 minutes. Your BBQ-PRO Grill is now
ready for use.
GRILL MAINTENANCE
• Clean grill before and after each use.
• Inspect all hardware in assembled parts for tightness on
a regular basis to insure unit is in safe working condition.
• ALWAYS allow unit to cool completely before handling.
• Clean unit, including special surfaces such as cooking
grates with mild cleaning agents. Wipe outside of
unit with damp rag. DO NOT use oven cleaner.
• ALWAYS cover and store cold unit in a protected area.
• Unit is made of steel and may rust over time. If rusting
occurs on outside surfaces, clean area with sand
paper or steel wool, then cover with heat resistant paint.
• NEVER USE PAINT ON INSIDE SURFACES OF UNIT.
BBQ BURGERS
¼ cup catsup
2 tbsp steak sauce
1 tbsp water
1 tsp sugar
1 tsp vinegar
1 clove garlic, minced
1 lb lean ground beef
¼ tsp salt
¼ tsp black pepper
4 hamburger buns, split and toasted
For sauce, in small saucepan combine catsup, steak
sauce, water, sugar, vinegar, garlic, and if desired, hot
pepper sauce. Bring to boiling, and reduce heat. In a
medium bowl combine ground beef, salt, and pepper.
Shape meat mixture into four ¾ inch thick patties.
Grill patties on the rack of an uncovered grill using
medium heat for 14-18 minutes or until meat reaches
160° F degrees internally. Turn patties once during
cooking and brush once or twice with sauce during the
last five minutes. Serve burgers on buns.
Optional: few dashes bottled hot pepper sauce, American
cheese slices, lettuce leaves, tomato slices, onion slices,
and pickle slices.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
Sears, Roebuck and Co., Hoffman Estates, IL 60179
To ensure that it is safe to eat, food must be
cooked to the minimum internal temperatures
listed in the table below.
USDA* Safe Minimum Internal Temperatures
Fish 145° F
Pork 160° F
Egg Dishes 160° F
Steaks and Roasts of Beef, Veal or Lamb 145° F
Ground Beef, Veal or Lamb 160° F
Whole Poultry (Turkey, Chicken, Duck, etc.) 165° F
Ground or Pieces Poultry (Chicken Breast, etc.) 165° F
* United States Department of Agriculture
HERB-MUSTARD CHICKEN QUARTERS
2 tbsp creamy Dijon-style mustard blend
1 tbsp snipped fresh parsley
1 tbsp snipped fresh oregano or 1 tsp dried oregano
crushed
1 tbsp water
1/8 tsp ground red pepper
3 to 3 ½ lb whole broiler-fryer chicken, cut into quarters
For sauce, in a small bowl combine mustard, parsley,
oregano, water and red pepper. Cover and chill until ready
to use. Optional to remove skin.
Place chicken bone side down. Cover and grill for 50-60
minutes or until chicken is no longer pink. Brush the
pieces with sauce occasionally during the last 10 minutes
of grilling.
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COOKING GRATE
11
Place cooking grate (12) into base
pan (2) as shown.
PARTS LIST - EXPLODED VIEW
Unpack all parts and check against Parts List. If any
parts are damaged or missing, call 1-800-489-1581 for
replacement.
ADDITIONAL FEATURES
12
12
GRILL IS READY FOR USE.
Item No. Quantity Description Item No. Quantity Description
1 1 Lid 9 1 Heat Plate
2 1 Base Pan 10 2 Heat Plate Support
3 1 Lid Handle 11 1 Warming Rack
4 4 Leg 12 1 Cooking Grate
5 2 Top Hinge 13 1
6 2 Bottom Hinge 14 1 Regulator Control Knob
7 1 Burner 15 1 Regulator/Valve
8 1 Lid Lock (pre-assembled)
Wind Guard
EXPLODED VIEW
1
PARTS LIST
2
11
3
8
To make grill portable fold legs (4)
under and close lid lock (8) as shown.
9
4
8
12
10
5
6
15
7
14
13
2
4
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HARDWARE LIST - REPLACEMENT PARTS LIST
WARMING RACK
9
Some parts not shown for clarity.
(A)
M5x10
Phillips Head Screw
Qty: 18
(D)
M6
Lock Washer
Qty: 1
HARDWARE LIST
(B)
M6x15
Wing Screw
Qty: 1
(E)
M6x18
Washer
Qty: 21
Insert warming rack (11) into
assembled grill as shown.
11
(C)
M5
Lock Washer
Qty: 20
(F)
M5
Wing Nut
Qty: 20
(G)
M5x30
Pin
Qty: 2
(H)
1.4x30
Cotter Pin
Qty: 2
Heat Insulation
(I)
Washer
Qty: 2
REPLACEMENT PARTS LIST
To purchase replacement parts, call 1-800-489-1581.
Item No. Description Item No. Description
9903100001 Lid Kit 9903100008 Heat Plate Support Kit
9903100002 Base Pan Kit 9003100015 Regulator/Valve
9903100003 Lid Handle Kit 9003100016 Warming Rack
9903100004 Leg Kit 9003100017 Cooking Grate
9903100005 Hinge Kit 9003100018
9903100006 Burner Kit 9903100009 Hardware Kit
9903100007 Lid Lock Kit 9803100001 Instruction Manual
Heat Plate
HEAT PLATE
10
10
Position heat plate (9) on heat plate
supports (10) as shown.
9
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LID
7
H
5
6
1
Place lid (1) onto base pan (2) as
shown. Make sure top hinge (5) is
inside of bottom hinge (6). Insert pin
(G) through hinges and secure using
cotter pin (H).
G
2
ASSEMBLY
Before assembly read instructions carefully. Assemble grill on a clean, flat surface.
1
LEGS
F
C
E
14
Align leg (14) with bottom of base pan
(2). Attach leg using screws (A).
Secure with washers (E) lock washers
(C) and wing nuts (F) as shown.
Repeat step for remaining legs.
LID HANDLE
8
A
3
I
1
E
C
F
Place heat insulation washers (I) on lid
handle (3). Insert lid handle (3) into lid
(1) as shown. Secure with washers (E)
lock washers (C) and wing nuts (F).
2
BURNER
7
2
Insert burner (7) at an angle into side
hole in base pan (2). Secure using
washer (E) lock washer (D) and wing
screw (B).
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E
D
B
2
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HEAT PLATE SUPPORT
3
BOTTOM HINGE
5
2
Align holes on heat plate suppport
10
A
E
C
F
2
(10) with holes on side of base pan
(2). Insert screw (A) through outside
of base pan into heat plate support as
shown. Secure using washer (E) lock
washer (C) and wing nut (F).
Repeat step on opposite side for
remaining heat plate support.
6
E
C
F
A
Some parts not shown for clarity.
Align holes on bottom hinge (6) with
holes on back of base pan (2). Insert
screw (A) through bottom hinge as
shown. Secure using washer (E) lock
washer (C) and wing nut (F).
Repeat step for remaining bottom
hinge.
REGULATOR/VALVE
4
TOP HINGE
6
Place wind guard (13) on burner (7)
14
13
7
as shown. Insert regulator/valve (14)
onto end of burner and twist to
secure.
1
5
E
C
F
A
Align holes on top hinge (5) with holes
on back of lid (1). Insert screw (A)
through top hinge as shown. Secure
using washer (E) lock washer (C) and
wing nut (F).
Repeat step for remaining top hinge.
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