Master-Bilt TEL Installation Manual

T E M / T E L

Installation & Operations Manual

LED Lighting

LED Lighting

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Master-Bilt Products

908 Highway 15 North

New Albany, MS 38652

Phone: [phone]

PN 148-90000

REV 04-08-10_LN,BC

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TABLE OF CONTENTS

INTRODUCTION .............................................................................................................................................................4

WARNING LABELS AND SAFETY INSTRUCTIONS ....................................................................................................5

PRE-INSTALLATION INSTRUCTIONS..........................................................................................................................6

Inspection for Shipping Damage ...............................................................................................................................6

INSTALLATION INSTRUCTIONS ..................................................................................................................................6

General Instructions ..................................................................................................................................................6

Store Conditions........................................................................................................................................................7

Location.....................................................................................................................................................................7

Dimensional Data...................................................................................................................................................8-9

Leveling...................................................................................................................................................................10

Joining Sections .................................................................................................................................................10-11

Removing and Replacing the Ends.........................................................................................................................11

Plumbing, TEM/TEL ................................................................................................................................................12

Electrical..................................................................................................................................................................12

Piping ......................................................................................................................................................................12

Refrigeration System Evacuating and Charging .....................................................................................................13

Defrost Termination/Temperature Control ..............................................................................................................13

Control Settings.......................................................................................................................................................13

STARTING PROCEDURE ............................................................................................................................................13

FINAL CHECK LIST......................................................................................................................................................14

DOOR FRAMES AND DOORS.....................................................................................................................................14

Door Plastic (Gasket Retainer) Replacement .........................................................................................................14

Door Gasket Replacement......................................................................................................................................14

LED Driver Replacement ........................................................................................................................................14

Door Heater Replacement ......................................................................................................................................14

SERVICE INSTRUCTIONS ...........................................................................................................................................15

MASTER-BILT PART NUMBERS ................................................................................................................................16

SALE AND DISPOSAL .................................................................................................................................................17

WIRING DIAGRAMS................................................................................................................................................18-29

TEL/TEM CONDENSING UNIT SIZING CHART………………………………………………………………………..…...30

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INTRODUCTION

Thank you for purchasing a Master-Bilt cabinet. This manual contains important instructions for installing, using and
servicing a Master-Bilt TEL/TEM Top Coil Endless Case. A parts list is included in with this manual. Read all these
documents carefully before installing or servicing your equipment.

NOTICE

Read this manual before installing your cabinet. Keep the manual and refer to it before doing any service on the
equipment. Failure to do so could result in personal injury or damage to the cabinet.

DANGER

Improper or faulty hook-up of electrical components of the refrigeration units can result in severe injury or
death.

All electrical wiring hook-ups must be done in accordance with all applicable local, regional or national
standards.

NOTICE

Installation and service of the refrigeration and electrical components of the cabinet must be performed by a
refrigeration mechanic and/or a licensed electrician.

The portions of this manual covering refrigeration and electrical components contain technical instructions intended only
for persons qualified to perform refrigeration and electrical work.
This manual cannot cover every installation, use or service situation. If you need additional information, call or write us:

Customer Service Department

Master-Bilt Products

Highway 15 North
New Albany, MS 38652
Phone [phone]
Fax [phone]

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WARNING LABELS AND SAFETY INSTRUCTIONS

This symbol is the safety-alert symbol. When you see this symbol on your cabinet or in this
manual, be alert to the potential for personal injury or damage to your equipment.

Be sure you understand all safety messages and always follow recommended precautions

and safe operating practices.

NOTICE TO EMPLOYERS

You must make sure that everyone who installs, uses or services your cabinet is thoroughly familiar with all
safety information and procedures.

Important safety information is presented in this section and throughout this section and throughout the manual. The
following signal words are used in the warnings and safety messages:

DANGER: Severe injury or death will occur if you ignore the message.

WARNING: Severe injury or death can occur if you ignore the message.

CAUTION: Minor injury or damage to your cabinet can occur if you ignore the message.

NOTICE: This is important installation, operation or service information. If you ignore the message,

you may damage your cabinet.

The warning and safety labels shown throughout this manual are placed on your Master-Bilt Products cabinet at
the factory. Follow all warning label instructions. If any warning or safety labels become lost or damaged, call
your customer service department at [phone] for replacements.

This label is located on top of the electrical control
panel and on the wiring channel.

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PRE-INSTALLATION INSTRUCTIONS

INSPECTION FOR SHIPPING DAMAGE

You are responsible for filing all freight claims with the delivering truck line. Inspect all cartons and crates for damage as
soon as they arrive. If damage is noted to shipping crates or cartons or if a shortage is found, note this on the bill of
lading (all copies) prior to signing.

If damage is discovered when the cabinet is uncrated, immediately call the delivering truck line and follow up the call with
a written report indicating concealed damage to your shipment. Ask for an immediate inspection of your concealed
damage item. Crating material must be retained to show the inspector from the truck line.

INSTALLATION INSTRUCTIONS

GENERAL INSTRUCTIONS

1. Be sure the equipment is properly installed by competent service people.

2. Keep the equipment clean and sanitary so it will meet your local sanitation codes. Wipe up all spills, clean with
water and a mild detergent, then rinse with clean water.

3. Rotate your stock so that older stock does not accumulate. This is especially important for ice

cream. A "First-In, First-Out" rotation practice will keep the products in good salable condition.

4. Do not place product in the case when it is soft or partially thawed. Also, product should not be put in the case for
at least 6 hours after it is started.

5. Stock cases as quickly as possible, exposing only small quantities to store temperatures for short periods of time.

6. When replacing burned out fluorescent tubes, be sure that the electrical power to the lighting circuit is turned off.

To comply with N.S.F. requirements, this cabinet must be sealed to the floor with NSF listed silicone
sealant. Before moving cabinet into place, route cabinet plumbing with P-trap to store drain line or install optional
condensate pan.

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STORE CONDITIONS

The Master-Bilt TEL/TEM cases are designed to operate in the controlled environment of an air conditioned store. The
store temperature should be at or below 75°F and a relative humidity of 55% or less. At higher temperature or humidity
conditions, the performance of these cases may be affected and the capacity diminished. It is not uncommon in a newly
constructed store for the temperature and humidity to be above design conditions. These excessive conditions may
produce sweating in the case until the store is operational and the ambient environment is more desirable.

LOCATION

The Master-Bilt TEL/TEM should not be positioned where it is directly
exposed to rays of the sun or near a direct source of radiant heat or air
flow.

Cabinet should not be built into an enclosed area. If this case is to be
located against a wall there should be at least a 4” space between the
wall and the back of the case, with 4” open space at top and one or both
ends. This space will allow for the circulation of air behind the case
which will prevent condensation on the exterior surfaces.

Make sure that the floor that will support this equipment is of adequate
strength to prohibit sagging. After confirming the dimensions of case with
the blueprint measure off and mark on the floor the exact location of the
cases for the entire lineup. Snap chalk lines where the base skids of the
case are to be located as shown in Figure 1.

Figure 1

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