Master-Bilt 10-Bilt Installation Manual

Installation & Operations Manual For Quick Ship,

10-Bilt

feature ColdSeal Max

®

& Bilt2Spec

Bilt2Spec

™

™

Walk-In Coolers and Freezers

and Ready-Bilt

™

heavy-duty doors

™

models

908 Highway 15 North •

New Albany, MS 38652 • PHONE: [phone] • FAX [phone]

EMAIL: [e-mail]

5/16 Rev. D 57-02495 1

TABLE OF CONTENTS

INTRODUCTION .................................................................................................................................... 3

WARNING LABELS AND SAFETY INSTRUCTIONS ............................................................................ 4

PRE-ASSEMBLY PROCEDURES ......................................................................................................... 7

Inspection ......................................................................................................................................... 7

Handling and Set-Up Precautions ..................................................................................................... 7

Panel Storage ................................................................................................................................... 8

ASSEMBLY INSTRUCTIONS ................................................................................................................ 9

Cam Fasteners ................................................................................................................................. 9

Ceiling And Wall Clearances .......................................................................................................... 10

Leveling the Floor ........................................................................................................................... 11

Flooring Installation ......................................................................................................................... 11

Wall and Ceiling Assembly ............................................................................................................. 12

Door and Frame Installation ............................................................................................................ 12

Caulking ......................................................................................................................................... 13

SERVICING PROCEDURES ................................................................................................................ 14

Adjusting Door and Replacing Hinges............................................................................................. 14

Cooler Door Frame Heater Replacement ........................................................................................ 15

Freezer Door Heater Repair ........................................................................................................... 15

CLEANING PROCEDURES ................................................................................................................. 18

Freezer Cleaning ............................................................................................................................ 18

Cooler Cleaning .............................................................................................................................. 18

SALE AND DISPOSAL ........................................................................................................................ 19

PANEL AND DOOR DESIGNATIONS ................................................................................................. 20

Panel Designation Legend .............................................................................................................. 20

Door & Frame Designation Legend ................................................................................................. 21

5/16 Rev. D 57-02495 2

INTRODUCTION

Thank you for purchasing a Master-Bilt® walk-in cooler or freezer. This manual contains important
instructions for installing, using, and servicing Master-Bilt® walk-ins. A parts list and assembly drawings

are also included with your walk-in. Read all of these documents carefully before installing or servicing
your walk-in.

NOTICE

Read this manual before installing your walk-in. Keep the manual and refer to it before
doing any service on the walk-in. Failure to do so could result in personal injury or
damage to the walk-in.

NOTICE

Installation and service of the refrigeration and electrical components of the walk-in must be
performed by a refrigeration mechanic or licensed electrician.

The portions of this manual covering refrigeration and electrical components contain technical instructions
intended only for persons qualified to perform refrigeration and electrical work.

This manual cannot cover every installation, use or service situation. If you need additional information,
call or email us. Please have the serial number of equipment available.

Technical Service Department

Master-Bilt Products

908 Highway 15 North

New Albany, MS 38652

Phone: [phone]

Fax: [phone]

E-mail: [e-mail]

5/16 Rev. D 57-02495 3

WARNING LABELS AND SAFETY INSTRUCTIONS

DANGER

This is the safety-alert symbol. When you see this symbol on your walk-in or in this
manual, be alert to the potential for personal injury or damage to your walk-in.

Be sure you understand all safety messages and always follow recommended
precautions and safe operating practices.

NOTICE TO EMPLOYERS

You must make sure that everyone who installs, uses or services your walk-in is thoroughly
familiar with all safety information and procedures.

Important safety information is presented in this section and throughout the manual. The following signal
words are used in the warnings and safety messages.

DANGER:

Severe injury or death WILL occur if you ignore the message.

WARNING:

CAUTION:

NOTICE:

message, you may damage your walk-in.

The warning and safety labels shown throughout this manual are placed on your Master-Bilt® walk-in at
the factory. Follow all warning label instructions. If any warning or safety labels become

lost or damaged, call our technical service department at [phone] for replacements.

!

VOLTAJE DE GRAN
POTENCIA. CORT AR
LA ELECTICIDAD
ANTES DE REP ARAR.
ES POSIBLE QUE
TENGA MAS DE UN
INTERRUPT OR.

Severe injury or death CAN occur if you ignore the message.

Minor injury or damage to your walk-in can occur if you ignore the message.

This is important installation, operation or service information. If you ignore the

Improper or faulty hook-up of electrical components of the
walk-in can result in severe injury or death.

Installation of the refrigeration and electrical components of
the walk-in must be performed only by a refrigeration
mechanic or licensed electrician.

All electrical wiring hook-up must be done in accordance
with all applicable local, regional, or national standards.

PELIGRO

DANGER

!

HIGH VO LTAGE.
TURN POWER OFF
BEFORE SER VICING.
MAY HAVE MORE THAN
ONE DISCONNECT
SWITCH.

DANGER

!

HAUTE TENSION.
COUPEZ LE COURANT
AVANT DE REPARER.
IL PEUT Y AVOIR
PLUSIEURS
INTERRUPTEURS.

5/16 Rev. D 57-02495 4

All Master-Bilt® walk-ins with standard swing doors are equipped with inside emergency door releases so
you cannot get locked inside the walk-in even if the door has been locked from the outside. If you have a

standard-type swing door it will have one of the following types of emergency releases.

1. A

Safeguard inside Release Latch

than 42 inches

the outside door handle has been locked. To open the walk-in door from the inside, push the latch
handle toward the door.

2. An

Emergency Door Release

This Emergency Door Release will allow persons inside the walk-in to open the door even if the
outside door handle has been locked. To open the walk-in door from the inside, turn the
Emergency Door Release knob to the left (counterclockwise) until the door can be pushed open.

. This latch release will allow persons inside the walk-in to open the door even if

is installed on all walk-ins with a standard-type door

is installed on all walk-ins with a door width of

42 inches or less

wider

IMPORTANT!

THIS DOOR is equipped with a

SAFEGAURD LATCH

With INSIDE RELEASE HANDLE

YOU CANNOT BE LOCKED IN

With either Padlocking or cylinder-locking
models. Inside handle will always operated
to open the door even if the Latch is locked
from the outside.

.

label is located near the safety release handle on

This

the interior of
(Some special order doors may differ.)

Master-Bilt®

swing

doors wider than 42”.

IMPORTANT!

EMERGENCY DOOR RELEASE

TURN KNOB

CONTERCLOCKWISE

TO UNLOCK

This label is located near the safety release knob on the
inside of doors 42” or less. (some special order doors
may differ.)

5/16 Rev. D 57-02495 5

dgffg

This label is located below the light switch on
the exterior of all Master-Bilt® swing doors.

5/16 Rev. D 57-02495 6

PRE-ASSEMBLY PROCEDURES

Inspection for Shipping Damage

You are responsible for filing all freight claims with the delivering truck line. Inspect all cartons and crates
for damage as soon as they arrive. If damage is noted to shipping crates or cartons or if a shortage is
found, note this on the bill of lading (all copies) prior to signing.

If damage is discovered when the cabinet is uncrated, immediately call the delivering truck line and follow
up the call with a written report indicating concealed damage to your shipment. Ask for an immediate
inspection of your concealed damage item. Crating material MUST be retained to show the inspector from
the truck line.

Handling and Set-Up Precautions

It is the responsibility of the installer to use safe unloading, handling, and construction practices. If you
have any questions about proper installation of panels or accessories, contact your local sales
representative or Master-Bilt.

Forklifts used to handle skids or panels must have forks at least four feet long and set far enough apart to
adequately support panels or skids (see Figure #1). Forklifts must have the capacity to support panels
weighing two pounds per square foot each.

Figure #1

5/16 Rev. D 57-02495 7