Master Appliance PH-2200, PH-1200 User Manual

Proheat®Varitemp Heat Gun
Instruction Manual Mode d’emploi Manual de instrucciones
Designers and Manufacturers of Heat Tools for Industry
Fabricants d’outils chauffants pour usages industriels
Diseñadores y fabricantes de herramientas térmicas para la industria
Made in U.S.A. Fabriqué aux États-Unis Hecho en EE.UU.
Please read, understand and keep this manual for future reference
Lire et bien comprendre les instructions contenues dans ce manuel et les conserver comme référence.
Por favor lea, comprenda y guarde este manual para futura referencia.
The Varitemp Proheat®Heat Gun is a compact, lightweight, easy-to-use heat gun. Its compact size and lightweight design make it easy to use in close quarters with minimum operator fatigue. This multi­purpose tool provides a fast flow of heated air and is well suited for a variety of flameless heat applications such as activating adhesives, bending and forming plastics, defrosting frozen coils, drying negatives
and parts, heating solids and liquids, loosening nuts and bolts, removing vinyl, shrinking tubing and packaging, softening materials and stripping paint. It’s your dependable answer, “wherever a fast, portable, heat is the need.”
Heat guns are a source of extremely high temperature flameless heat (up to 1050°F/566°C). As with other products which generate
extremely high temperatures, regardless of your specific application, extreme care and caution should be observed when using this product. Therefore, we recommend that you pay particular attention to the safety instructions which we have provided for your protection.
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Description & Introduction
Specifications
Model # PH-1200 PH-2200
Volts 120 220 Cycles 60 Hz 50 Hz, 60 Hz Watts 1450 max. 1300 max. Amps 12 6 Temp. nozzle at 1” 1050°F max. 800°F max. Air velocity 3650 FPM 3650 FPM Air volume 15 CFM 15 CFM Net. wt. 1 lb. 12 oz. 1 lb. 12 oz. Ship wt. 2 lbs. 2 oz. 2 lbs. 2 oz. Cord length 6 ft. 6 ft. Approvals UL & CSA — Overall dimensions 8.25"L, 3"W, 7.3"H 8.25"L, 3"W, 7.3"H Nozzle diameter (end) 1.3" 1.3"
Read These Instructions.
WARNING: Extreme care should be taken when stripping paint. The peelings, residue and vapors of paint may contain lead, which is poisonous. Any pre-1977 paint may contain lead and paint applied to homes prior to 1950 is likely to contain lead. Once deposited on surfaces, hand to mouth contact can result in the ingestion of lead. Exposure to even low levels of lead can cause irreversible brain and nervous system damage; young and unborn children are particularly vulnerable.
Before beginning any paint removal process you should determine whether the paint you are removing contains lead. This can be done by your local health department or by a professional who uses a paint analyzer to check the lead content of the paint to be removed. LEAD BASED PAINT
SHOULD ONLY BE REMOVED BY A PROFESSIONAL AND SHOULD NOT BE REMOVED USING A HEAT GUN.
Hidden areas such as behind walls, ceilings, floors, soffit boards and other panels may contain flammable materials that could be ignited by the heat gun when working in these locations. The ignition of these materials may not be readily apparent and could result in property damage and injury to persons.
When working in these locations, keep the heat gun moving in a back-and-forth
motion. Lingering or pausing in one spot could ignite the panel or the material behind it.
Persons removing paint should follow these guidelines:
1. Move the work piece outdoors. If this is not possible, keep the work area well ventilated. Open the windows and put an exhaust fan in one of them. Be sure the fan is moving the air from inside to outside.
2. Remove or cover any carpets, rugs, furniture, clothing, cooking utensils and air ducts.
3. Place drop cloths in the work area to catch any paint chips or peelings. Wear protective clothing such as extra work shirts, overalls and hats.
4. Work in one room at a time. Furnishings should be removed or placed in the center of the room and covered. Work areas should be sealed off from the rest of the dwelling by sealing doorways with drop cloths.
5. Children, pregnant or potentially pregnant women and nursing mothers should not be present in the work area until the work is done and all clean up is complete.
6. Wear a dust respirator mask or a dual filter (dust and fume) respirator mask which has been approved by the Occupational Safety and Health Administration (OSHA), the National Institute of Safety and Health (NIOSH), or the United
States Bureau of Mines. These masks and replaceable filters are readily available at major hardware stores. Be sure the mask fits. Beards and facial hair may keep masks from sealing properly. PAPER MASKS
ARE NOT ADEQUATE.
7. Use caution when operating the heat gun. Keep the heat gun moving, as excessive heat will generate fumes which can be inhaled by the operator.
8. Keep food and drink out of the work area. Wash hands, arms and face and rinse mouth before eating or drinking. Do not smoke or chew gum or tobacco in the work area.
9. Clean up all removed paint and dust by wet mopping the floors. Use a wet cloth to clean all walls, sills and any other surface where paint or dust is clinging. DO NOT
SWEEP, DRY DUST OR VACUUM. Use a high
phosphate detergent or trisodium phosphate (TSP) to wash and mop areas.
10. At the end of each work
session put the paint chips and debris in a double plastic bag, close it with tape or twist ties and dispose of properly.
11. Remove protective clothing and work shoes in the work area to avoid carrying dust into the rest of the dwelling. Wash work clothes separately. Wipe shoes off with a wet rag that is then washed with the work
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Important Safety Instructions
clothes. Wash hair and body thoroughly with soap and water.
12. WARNING: To reduce the risk of fire or electric shock, do not expose heat guns to rain or moisture. Store indoors. Connect to grounded outlet only.
13. Do not use plug adapters or remove the ground prong from the plug. This tool is equipped with a 3­prong plug and a 3-wire grounding system. Connect to properly grounded outlets only.
14. Use heat gun only on adequately rated circuits to avoid overheating of electrical systems.
15. Proheat heat guns can produce up to 1050°F of flameless heat out of the nozzle. Do not direct this hot air stream at your clothing, hands or body parts. Do not use as a hair dryer.
16. Do not touch nozzle opening or nozzle shield until cool. When in “Hot” mode, extreme heat is generated at those areas. Always hold tool by the handle or use permanently attached stand.
17. Run on cool before turning off. The nozzle and shield require approximately 3 minutes to become cool to the touch. Stand the unit on its end with the nozzle pointing upward after turning off.
18. Do not touch work surface with nozzle. Scrape paint with nozzle face at least 1” away.
19. Keep a clean work area. Messy or cluttered work areas invite accidents or injury.
20. Keep away from children. All visitors should be kept at a safe distance from the work area. Do not let visitors touch the tool or extension cord.
21. Use tool in a well-ventilated area. Do not use near flammable liquids or in an explosive environment (where fumes, gases or dust are present).
22. Remove all highly flammable materials and other debris from the work area.
23. Wear safety glasses at all times.
24. When using an extension cord, use only a 3-wire grounded cord with a minimum of 14-gauge capacity. We recommend they be listed by Under­writers Laboratories (UL) in the U.S.A. or (CSA) Canadian Standards Association in Canada and be suitable for outdoor use. Cords marked for outdoor use are also suitable for indoor use.
25. Don’t abuse cordset. Never pull by cord to remove from electrical outlet or carry tool by cord.
26. When not hand-held, place tool on a level surface. Position cordset so it does not cause tipping.
27. Keep a fully-charged fire extinguisher close at hand.
4
Important Safety Instructions
(cont’d)
28. Do not leave heat gun unattended while it is running or cooling down.
29. Stay alert. Do not operate tool when you are tired. Use common sense and watch what you are doing.
30. Store properly. Do not store while hot. Store in a dry, high or locked-up location. Keep out of the reach of children.
31. Always unplug tool before performing any maintenance. When servicing, use only Master Appliance brand replacement parts. We recommend that all maintenance be performed by a qualified repair technician who is experienced in the repair of electric tools, a qualified service organization, or our repair staff.For Factory Repair Service, send product to:
32. WARNING:
THIS PRODUCT, WHEN USED FOR SOLDERING AND SIMILAR APPLICATIONS, PRODUCES CHEMICALS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER AND BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM.
Master Appliance Corp.
Attn: Repair Department 2420 - 18th Street Racine, Wl 53403
Save These Instructions.
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The proper amount of heat for each application is dependent upon the distance of the nozzle from the work surface and the length of time that heat is applied to the work surface.
Before performing any application, we recommend that you experiment with a piece of scrap material. Use care in approaching the work until you find the proper combination of heat adjustment control, distance from the work surface, and the heat application time.
Use a gentle back and forth motion when applying heat unless it is found that a concentrated heat is desired.
Operating Instructions
Typical Applications
CAUTION: Do not place unit on its side while using spreader or heat shrink attachments.
To Operate Heat Gun
1) Plug heat gun into properly rated outlet.
2) Move rocker switch to “Hot” position. Heat gun will come up to operating temperature in approximately two minutes.
3) Move switch to "Off" position.
Shrink Packaging
Use low or high heat
Shrink Tubing
Use low or high heat
Bend PVC Tubing
Use high heat
Dry Film
Use low heat
Strip Paint
Use low or high heat
Install Vinyl
Use low or high heat
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exhaust mode), and keeping a clean work area. When dust or vapors are present, use a respirator designed to filter lead. Move work outside when possible.
Failure to follow adequate safety precautions when working with lead based paint could result in lead poisoning. See our Paint Stripping instructions for more information.
3) Keep away from chemical paint strippers which can ignite or release harmful vapors.
4) Use adequate ventilation (such as a window fan in exhaust mode) and keep your work area clean.
5) Wear gloves and safety glasses at all times.
6) Keep a fully charged fire extinguisher close at hand.
7) Stay alert, watch what you
are doing, and use common sense.
Stripping Paint
1) To strip paint, turn unit on and hold it about 1 inch from the surface being stripped. Proper distance and speed of stripping should be determined by experience. It is an advantage to hold the gun further from the surface and to move forward slowly. Slower speed is compensated by the wider
1) WARNING: With a heat gun, as with all other heat tools, keep a fire extinguisher handy and observe all sensible fire precautions.
We do not recommend using this heat gun on hollow surfaces such as outdoor siding, walls, soffits, panels and partitions, etc. These areas often contain flammable materials such as dust, wood chips, insulation, rodent nests and other debris which could accidentally ignite.
Your heat gun is best used for stripping paint from solid woodwork with ins and outs, such as solid interior trim, mouldings, turnings, doors balusters and porch trim, etc.
When stripping paint, always keep the heat gun moving in a continuous back and forth motion. Stopping or pausing too long in one spot could ignite the surface you are working on or the area behind it.
2) Do not breathe or swallow lead based paint in any form. Many old homes and other buildings contain lead based paint. Dust, scrapings, residues and vapors of lead based paint are extremely poisonous. Prevent possible lead poisoning when stripping this type of paint by using adequate ventilation (such as a window fan in the
softened areas. Heat will also penetrate deeper.
2) As paint begins to blister and bubble, move gun slowly in a steady progression across the surface. Follow closely with a scraping knife (a 2-inch­wall scraper works best) to scrape the loosened paint. Preheat scraper as you are heating the paint surface. This increases the speed of paint stripping.
a. Removal of paint by
using heat is based on the fact that all organic paints soften at elevated temperatures. When soft, the paint can be easily lifted off without damage to the surface.
b. When stripping paint
from grooves in mouldings, you can devise your own scraping tools. Old screwdrivers with ground-down blades and linoleum knives are often used.
3) Move switch to "Low" after
use. Run for three minutes and turn to “Off” .
Paint Stripping Safety Instructions
NOTE: Users should independently evaluate the suitability of the product for their application.
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All repairs and maintenance in this instruction manual must be performed by a qualified repair technician who is experienced with the repair of electric tools, a qualified service organization, or Master Appliance Corp.’s Repair Department.
For prompt and efficient maintenance and repair service, return your product to:
Master Appliance Corp.
Attn: Repair Department 2420 - 18th Street Racine, Wl 53403
Please enclose a note describing your problem and your phone number.
WARNING: Always unplug your tool before performing any maintenance or repairs. Use only identical Master Appliance brand replacement parts.
Heating Elements
Heating element abuse and eventual burnout can occur from one of the following conditions:
1) Inadequate blower speed
2) High line voltage
3) Improper attachment
4) Improper placement of element or mica insulator sheets.
5) Nozzle too close to work being heated (less than 1”).
Lubrication
The bearings are lubricated at the factory and require no further lubrication.
Cleaning
Unplug heat gun before cleaning. To clean outside of tool, use only a mild soap and damp cloth. Do not use other cleaning agents, turpentine, gasoline, lacquer or paint thinner, or other solvents that may contain chemicals which are harmful to plastics and other insulating materials. Never immerse tool in a liquid or allow a liquid to enter inside the tool. Make sure all vents and openings are free and clear of debris.
Maintenance Instructions
8
Exploded View
9
Proheat®Varitemp Heat Gun replacement parts and accessories are engineered and manufactured to precise Master Appliance specifications. Replacement parts and accessories from
other manufacturers are not produced to these precise specifications, and therefore may cause difficulties with or actual damage to a Master Heat Gun. Master Appliance cannot assume any
responsibility or liability for difficulties resulting from the use of any other brand of replacement parts or accessories with a Master Heat Gun.
Proheat®Varitemp Replacement Parts
PH-1200 PH-2200
Item No. Part No. Part No. Description
1 35028 35028 Switch assembly 2 35029 35030 Cordset with connector 3 35002 35002 Aluminum retaining spacer 4 35040 35040 Motor & fan assembly 5 35031 35032 Heating element kit with thermocouple 6 35010 35010 Nozzle screws (4) & nuts (5) 7 35011 35011 Housing screws (6) 8 35034 35035 Right & left housings & labels
9 35013 35013 Hanger hook 10 35014 35014 Turbine housing 11 35015 35015 Heat barrier 12 35018 35018 Nozzle 13 35038 35039 Housing labels (3) 15 35037 35037 Knob 16 35036 35036 Circuit board 17 35033 35033 Thermocouple
NOTE: All necessary hardware is included to make each replacement complete.
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Attachments Part No. Description
35016 Spreader Attachment
35017 Heat Shrink Attachment
35026 Nozzle Shield
35027 Spec. Con. & Red. Attach. (Varitemp only)
50379 Reducer Attachment (Varitemp only)
51598 Specialty Connector (Varitemp only)
Wiring Diagram
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Attachments Part No. Description
35289 Raychem Mini-Gun Adaptor
35292 Specialty Connector
35293 9/16" Reducer
35294 5/16" Reducer
35216 Bench Stand
35309 Attachment Kit
5 of our most popular application tips
35351 Storage Case
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