Master TB116, TB118, TB117 Owner's Manual

IMPORTANT: Read and understand this manual before assembling, starting or servicing heater. Improper use of heater can cause serious injury. Keep this manual for future reference.
GENERAL HAZARD WARNING:
Failure to comply with the precautions and instructions provided with this heater, can result in death, serious bodily injury and property loss or damage from hazards
of re, explosion, burn, asphyxiation, carbon monoxide
poisoning and/or electrical shock. Only persons who can understand and follow the instruc-
tions should use or service this heater. If you need assistance or heater information such as an in-
structions manual, labels, etc. contact the manufacturer.
Save this manual for future reference.
For more information, visit www.desatech.com
PROPANE TENT EVENT
FORCED AIR HEATER
OWNER’S MANUAL
MODELS TB116, TB117 AND TB118
125,000 BTU/HR
125
TENT
Event
by
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120193-01A2
WARNING: If the information in this manual is not
followed exactly, a re or explosion may result causing
property damage, personal injury or loss of life.
pors and liquids in the vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the re
department.
ed installer, service agency or the gas supplier.
gen) from the tent in which it is installed. Provisions for adequate combustion and ventilation air must be pro­vided. Provide at least 42 square inches of opening.
TABLE OF CONTENTS
Safety .................................................................. 3
Ventilation ............................................................ 5
Product Identication ........................................... 6
Propane Supply ................................................... 6
Unpacking............................................................ 7
Theory of Operation............................................. 7
Assembly ............................................................. 8
Installation ......................................................... 10
Operation ............................................................11
Storage .............................................................. 12
Maintenance ...................................................... 12
Service............................................................... 12
Specications .................................................... 16
Troubleshooting ................................................. 17
Technical Service............................................... 18
Wiring Diagram .................................................. 19
Replacement Parts ............................................ 21
Accessory .......................................................... 21
Parts .................................................................. 22
Warranty ............................................................ 28
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120193-01A 3
SAFETY
General ANSI/NFPA 102
Standard for Grandstands, Folding and
telescopic Seating, Tents and Mem-
brane Structures ANSI/NFPA 58 Standard for Storage and Handling of
Liquieed Petroleum Gas Latest Edition
ANSI Z223.1/NFPA 54
National Fuel Gas Code Latest Edition
ANSI/NFPA 70
National Electric Code Latest Edition
CSA C22.1 Canadian Electrical Code
Part 1
The primary purpose of construction heaters is to provide temporary heating of buildings under construction, alteration or repair. Properly used, the heater provides safe eco­nomical heating. Products of combustion are vented into the area being heated.
We cannot foresee every use which may be made of our heaters. Check with your local
re safety authority if you have questions
about heater use.
Other standards govern the use of fuel gases and heat producing products for specific uses. Your local authorities can advise you about these.
WARNING: When used with­out adequate combustion and ventilation air, heater may give
off excessive carbon monoxide,
an odorless, poisonous gas.
Do not install heater until all necessary provi­sions are made for combustion and ventilation air. Consult the written instructions provided with the heater for information concerning combustion and ventilation air. In the absence of instructions, refer to the national fuel gas code, ANS Z223.1, Section 5.3 or applicable local codes.
This heater is equipped with a an Oxygen Depletion Sensing (ODS) safety shutoff system designed to turn off the heater if not enough fresh air is available.
Do not tamper with oxygen
depletion safety system!
WARNING: This product contains and/or generates chemicals known to the State of California to cause cancer or birth defects or other reproduc­tive harm.
WARNING: Fire, burn, inhala-
tion and explosion hazard. Keep
solid combustibles, such as tables, chairs, building materi­als, paper or cardboard, a safe distance away from the heater as recommended by the instruc­tions. Never use the heater in spaces which do or may contain volatile or airborne combustibles or products such as gasoline, solvents, paint thinner, dust par­ticles or unknown chemicals.
WARNING: Not for home or recreational vehicle use.
The heater is designed and approved for use as a tent heater in accordance with these
instructions. CHECK WITH YOUR LOCAL FIRE SAFETY AUTHORITY IF YOU HAVE QUESTIONS ABOUT APPLICATIONS.
The heater is designed for use as a construc­tion heater and as a vent-free tent heater. The heater is designed for use in the space being heated. The heater uses the air from within the space being heated for combustion and ventilation.
Applicable Standards:
For USA applications ANSI Z83.7 - 2000
Gas Fired Construction Heaters CGA 2.14 - 2000 Gas Fired Construction Heaters CSA 3.06 - 2006
Portable Gas Fired Unvented Tent Heaters
For Canadian applications ANSI Z83.7 - 2000
Gas Fired Construction Heaters CGA 2.14 - 2000 Gas Fired Construction Heaters
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120193-01A4
SAFETY
Continued
If heater shuts off, do not relight until you provide fresh air. If heater keeps shutting off,
have it serviced. Keep burner and control
compartment clean.
DANGER: Carbon monoxide
poisoning may lead to death!
Carbon Monoxide Poisoning: Early signs
of carbon monoxide poisoning resemble the
u, with headaches, dizziness, and/or nausea.
If you have these signs, the heater may not be working properly. Get fresh air at once! Check for proper ventilation and have heater serviced. Some people are more affected by carbon monoxide than others. These include pregnant women, people with heart or lung
disease or anemia, those under the inuence
of alcohol, and those at high altitudes. Propane/LP Gas: Propane/LP gas is odorless.
An odor-making agent is added to propane/LP gas. The odor helps you detect a propane/LP gas leak. However, the odor added to Propane/ LP gas can fade. propane gas may be present even though no odor exists.
Make certain you read and understand all
warnings. Keep this manual for reference. It
is your guide to safe and proper operation of this heater.
WARNING: Do not place clothing or other ammable ma­terial on or near the appliance.
WARNING: Due to high tem­peratures, the appliance should
be located out of trafc and away
from furniture.
WARNING: Young children should be carefully supervised when they are in the same room with the appliance.
WARNING: Children and adults should be alerted to the hazard of high surface tempera­ture and should stay away to avoid burns or clothing ignition.
CAUTION: Any safety screen or guard removed for servicing an appliance must be replaced prior to operating the heater.
1. Install and use heater with care. Follow all local ordinances and codes. In the absence of local ordinances and codes, refer to the Standard for Storage and Handling of Liqueed Petroleum Gas, ANSI/NFPA 58, the Natural Gas and Propane Installation
Code, CSA B149.1, and ANSI/NFPA 102 Standard for Grandstands, Folding and telescopic Seating, Tents and Membrane Structures. This instructs on the safe stor-
age and handling of propane/LP gases.
2. Use only the electrical voltage and fre-
quency specied on model plate. The
electrical connections and grounding of the heater shall follow the National Electric
Code, ANSI/NFPA 70 or the Canadian Electrical Code, Part 1, CSA C22.1.
3. Electrical Grounding Instructions - This
appliance is equipped with a three-prong (grounding) plug for your protection against shock hazard and should be plugged di­rectly into a properly grounded three-prong GFI receptacle or extension cord.
4. Use only the hose and factory preset regulator provided with the heater.
5. Use only propane/LP gas set up for vapor withdrawal.
6.
This is an unvented gas-red tent heater.
It uses air (oxygen) from the tent in which it is installed. Provide adequate ventilation.
Before using heater, provide at least a 42 in2
(271 cm2) opening of fresh, outside air.
7. For indoor and outdoor use.
8. Do not use heater in occupied dwellings or in living or sleeping quarters.
9. Do not use heater in basement or below ground level. Propane/LP gas is heavier than air. If a leak occurs, propane/LP gas will sink to the lowest possible level.
10. Keep appliance area clear and free from
combustible materials, gasoline, paint
thinner, and other ammable vapors and
liquids. Dust is combustible. Do not use heater in areas with high dust content.
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120193-01A 5
29. The heater must be installed so that the location of the heater does not obstruct or interfere with normal or emergency exits and doors or walkways in the structure.
VENTILATION
WARNING: Follow the mini­mum fresh, outside air ventila­tion requirements. If proper fresh, outside air ventilation is
not provided, carbon monoxide
poisoning can occur. Provide proper fresh, outside air ventila­tion before running heater.
Provide a fresh air opening of at least 42 in
2
(271 cm2) opening of fresh, outside air. Example: 3" high x 14" long = 42 in2. Provide extra fresh air if more heaters are being used.
Determining Correct Heater Size
1. Determine volume of space to heat: Length x Width x Height
50 feet x 30 feet x 15 feet = 22,500 ft
3
2. Determine desired temperature rise:
Desired temperature 65° - 25° outside
temperature = 40° rise
3.
Multiply volume x rise: 22,500 x 40 = 900,000
4.
To determine how many BTU’s are needed
multiply by 0.133
900,000 x 0.133 = 119,000 Btu
The heater thermostat will cycle on and off to maintain the desired room temperature more
often if the BTU/hr is oversized for the space being heated. The air inltration and leakage
of heated air through cracks, passageway
openings, etc., will adjust the required BTU’s
needed for the desired temperature.
Ventilation Air Requirements - National Fuel Gas Code ANSI Z223.1/NFPA 54
1 inch2 of opening per 3,000 BTU with
outside air
1 inch2 of opening per 1,000 BTU with non-
outside air
Determine fresh air needed
Input Max. divided by 3,000
125,000 BTU/hr ÷ 3,000 = 41.66
Provide 42 inch2 of opening to fresh, outside air
3" high x 14" long - 42 inches
2
11. Minimum heater clearances from com­bustible materials: Outlet: 8 ft. (2.40 m), Sides: 1 ft. (30 cm), Top: 3 ft. (0.91 m), Rear: 1 ft. (30 cm)
12. Keep heater at least 6 ft. (1.83 m) from
propane/LP tank(s). Do not point heater at propane/LP tank(s) within 20 ft. (6 m). In Canada keep heater at least 10 ft. (3 m) from propane/LP tank(s).
13. Keep propane/LP tank(s) below 100° F (38˚ C).
14. The minimum surrounding air temperature rating for this heater is -20º F (-29º C).
15. Check heater for damage before each use. Do not use a damaged heater.
16. Check hose before each use of heater. If highly worn or cut, replace with hose
specied by manufacturer before using
heater.
17. Locate heater on stable and level surface if heater is hot or operating.
18. Never block air inlet (rear) or air outlet (front) of heater.
19. Keep heater away from strong drafts, wind,
water spray, rain, or dripping water.
20. Keep children and animals away from
heater.
21. Never move, handle, or service a hot or operating heater. Severe burns may result. You must wait 15 minutes after turning heater off.
22. To prevent injury, wear gloves when han­dling heater.
23. Never attach duct work to heater.
24. Space heaters used in the vicinity of tarpaulins, canvas or similar enclosure materials shall be located a safe distance from such materials. These enclosure materials shall be of a re retardant na­ture. These enclosure materials shall be securely fastened to prevent them from igniting or from upsetting the space heater due to wind action.
25. Do not alter heater. Keep heater in its
original state.
26. Do not use heater if altered.
27. Turn off propane/LP supply to heater and unplug when not in use.
28. Use only original replacement parts. This
heater must use design-specic parts.
Do not substitute or use generic parts. Improper replacement parts could cause serious or fatal injuries.
SAFETY
Continued
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Figure 1 - Tent Heater
Top
Power Cord
Hose and Regulator Assembly
Gas Inlet
Handle
Thermostat
Knob
ON/OFF Switches
Receptacle
PROPANE SUPPLY
PRODUCT IDENTIFICATION
1. The amount of propane gas in tank(s)
2. The temperature of tank(s) The following chart shows the number of 100 lb. (45 kg) tanks needed to run this heater.
Smaller tanks can be used for limited run times but it is recommended to use larger tanks for optimum performance.
Average Temperature Number Of Tanks
At Tank (100 lb/45 kg)
Above 20° F (-6.7° C) 2 20° F (-6.7° C) to 0° F (-18° C) 3
Below 0° F (-18° C) Use larger tank Less gas is vaporized at lower temperatures.
You may need two or more 100 lb. (45 kg) tanks or one larger tank in colder weather. Your local propane gas dealer will help you select the proper supply system. The mini­mum surrounding air temperature rating for each heater is -20° F (-29° C).
Propane/LP gas and propane tank(s) are to be furnished by the user. Use this heater only with a propane vapor withdrawal supply system. See Chapter 5 of the Standard for Storage and Handling of Liqueed Petroleum Gas, ANSI/NFPA 58 and the Natural Gas and Propane Installation
Code CSA B149.1. Your local library or re
department will have this booklet.
Keep propane/LP tank(s) at least 5 ft away
from the side of the tent. The propane/LP tank(s) shall be protected from vehicles and secured in accordance with the Standard for Grandstands, Folding
and Telescopic Seating, Tents and Membrane Structures NFPA 102 and the Standard for Storage and Handling of Liquieed Petroleum Gases ANSI/NFPA 58.
The amount of propane gas ready for use from propane tanks varies. Two factors decide this amount:
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120193-01A 7
UNPACKING
Figure 2 - Cross Section Operational View
Clean Heated Air Out (Front)
Combustion Chamber
Hose/Regulator Assembly
Injector
Motor and
Blower
Assembly
Cool Air In
(Back)
Power Cord
Fuel
DSI
Air for Fuel System
Thermal Switch
Ignitor, Flame Sensor and ODS
Burner
Air Pressure Switch
1. Remove all packing items applied to
heater for shipment. Keep plastic cover
caps (attached to inlet connector and hose/regulator assembly) for storage.
2. Remove all items from carton.
3. Check all items for shipping damage. If heater is damaged, promptly inform dealer where you bought heater.
THEORY OF OPERATION
The Fuel System: The hose/regulator assembly attaches to the propane gas supply. The propane gas moves through the automatic control valve and out the injector.
The Air System: The motor turns the fan. The fan pulls air into and around the combustion chamber. This air is heated and provides a stream of clean, hot air.
The Ignition System: The direct spark ignitor (DSI) sends voltage to the spark ignitor. The spark ignitor ignites the fuel and air mixture.
The Safety Control System: There are 4 independent systems:
1. Flame Sensor: This system causes the heater to shut down if the ame goes out.
2. Thermal Switch: This system causes the heater to shut down if the heater gets too hot
(blocked openings).
3. Air Pressure Switch: The system will not allow the heater to start if there is not adequate
air ow.
4. ODS - Oxygen Depletion System: This system shuts down the heater if the oxygen level
drops below the specied level (18%).
ODS Operation: Burner porting "blows" out causing ame sensor to cool, shutting down heater.
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120193-01A8
ASSEMBLY
Figure 3 - Attaching Handles
Handle
Screw
Nut
Lock Washer
Figure 4 - Installing Casters
Nut
Flat Washer
Caster
ASSEMBLY ITEMS
Before assembling heater, make sure you have the items listen below.
• Phillips head screwdriver
• Wrench
• Hardware packet Handles (2), 3/4" Screws (4), 1/4-20 Nuts (4), 1/4 Flat washers (4), 1/4 Lock washers (4) Casters (2), 3/8" Nut (2), 3/8 Lock washers (2), 3/8 Flat Washers (4) Wheels (2), Push Caps (2)
Brackets (4), 1/2" black screws (8), 3/8" screws (8)
Note: Place metal parts on packaging during assembly to protect from scratches.
Casters
1. Remove casters, 3/8 at washers, 3/8
lock washers and 3/8 nuts from hardware packet.
2. You may wish to remove side panel from heater to make installing casters easier. If so, see Top and Side Panel Removal on page 13. Figure 4 shows side panel removed for clarity.
3. Use a spacer to prop end of heater up so holes in base can be accessed (the 2 wheels stacked on top of each other will accomplish this).
4. Place a at washer onto threaded stem of
caster. Insert caster stem through hole in cabinet base as shown in Figure 4.
5. Attach each caster to base with a at
washer, a lock washer and a nut as shown in Figure 4.
Side Handles
1. Remove handles, 3/4" screws, 1/4-20 nuts, 1/4 at washers and 1/4 lock wash­ers from hardware packet.
2. Attach each handle to side panels with 2
screws, 2 nuts, 2 at washers and 2 lock
washers. Insert screw from outside of heater and through handle. From inside
of heater, attach a at washer, then a lock
washer then a nut as shown in Figure 3.
Flat Washer
Lock Washer
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120193-01A 9
Bracket
Top
Bracket
Screws
Figure 6 - Attaching Top
ASSEMBLY
Continued
Figure 5 - Installing Axle and Wheels
Heater Front
Axle
Wheel
Push Cap
Wheels and Axle
1. Locate wheels and axle in packaging. Remove 2 push caps from hardware packet.
2. Stand axle upright placing one end on the
oor. Gently tap one push cap onto end
of axle.
3. Slide one wheel onto axle then carefully slide axle through heater body as shown in Figure 5.
4. Slide second wheel onto axle from op­posite side of heater.
5. Have another person secure wheel and axle from other side of heater while gently tapping second push cap onto end of axle.
Top
1. Remove 4 brackets, (8) 1/2" black screws and (8) 3/8" screws from hardware packet.
2. Lay top upside down on a clean surface. Attach 4 brackets to top with 1/2" black screws.
3. Turn top over and carefully place over heater, positioning brackets through slots in heater front and rear panels.
4.
Attach brackets to heater with 3/8" screws.
Bracket
Slots
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120193-01A10
INSTALLATION
2. Connect fuel gas connector fitting on hose/regulator assembly to propane tank(s) (see Figure 7). Turn counterclock­wise into threads on tank valve. Tighten
rmly using wrench.
IMPORTANT: Tighten regulator with vent
pointing down. Pointing vent down pro­tects regulator from weather damage.
3. Connect hose to inlet connector (see
Figure 8). Tighten rmly using a wrench.
IMPORTANT: Extra hose or piping may be
used if needed. Install extra hose or piping between hose/regulator assembly and propane tank. You must use the regulator supplied with heater.
4. Open propane supply valve on propane tank(s) slowly.
Note: If not opened slowly, excess ow
check valve on propane tank will stop gas ow. If this happens, close propane supply valve and open again slowly.
5. Check all connections for leaks. Correct all leaks.
Figure 7 - Regulator With Vent Pointing
Down
Hose
Regulator
Vent (pointing down)
Fuel Gas Connector
Supply Valve
Propane Tank
Figure 8 - Hose and Inlet Connector
Hose
Inlet Connector
WARNING: Review and un-
derstand the warnings in the Safety section, page 2. They are needed to safely operate this heater. Follow all local codes or in the absence of local codes, with the Standard for Grand-
stands, Folding and Telescopic Seating, Tents and Membrane Structures NFPA 102 and the Standard for Storage and Han-
dling of Liquieed Petroleum
Gases ANSI/NFPA 58.
WARNING: Test all gas piping and connections for leaks after installation or servicing. Never
use an open ame to check for a
leak. Apply a noncorrosive leak detection uid to all joints (avail­able at local plumbing supply stores). Bubbles forming show a leak. Correct all leaks at once.
1. Provide propane supply system (see Propane Supply, page 6).
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120193-01A 11
OPERATION
CONTINUOUS FAN WITH HEAT
1. Press Switch 1 to ON.
2. Press Switch 2 to ON.
3. Adjust thermostat knob to desired comfort level.
Note: Fan will stay on when burner cycles off.
FAN ONLY WITH NO HEAT
1. Turn gas supply off.
2. Press Switch 1 to OFF.
3. Press Switch 2 to ON.
4. Adjust thermostat knob to Fan Only
position.
TO STOP HEATER
1. Tightly close propane/LP supply valve on
propane tank(s).
2. Wait a few seconds. Heater will burn gas
left in supply hose.
3. Press on/off switches to the OFF position.
4. Unplug heater.
TO RESTART HEATER
1. Press on/off switches to the OFF position.
2. Reconnect extension cord.
3. Turn on gas supply valve.
4. Follow To Start Heater instructions, col-
umn 1.
Thermostat
Fan Cycle
ON
OFF
Switch 1
Fan
Continuous
ON
THERMOSTAT
CYCLE
LOW
Fan Only
HIGH
OFF
Switch 2
8
1
2
3
4
5
6
7
Thermostat Knob
Figure 9 - Control Panel
WARNING: Review and un-
derstand the warnings in the Safety section, page 2. They are needed to safely operate this heater. Follow all local codes when using this heater.
TO START HEATER
1. Follow all installation, ventilation and safety information.
2. Connect regulator/hose assembly to gas supply.
3. Check for leaks using a noncorrosive leak
detection uid. Bubbles forming indicate a
gas leak. Correct all leaks before attempt­ing to operate heater.
4. Locate heater on a stable and level sur­face. Make sure strong drafts do not blow into front or rear of heater.
5. Plug power cord of heater into a three prong, grounded extension cord. Exten­sion cord must be at least 6 feet (1.83 m)
long, CSA listed and of proper size.
Extension Cord Size Requirement Up to 100 ft. (30 m) long, use 16 AWG
rated cord.
101 to 200 ft. (31 to 60 m) long, use 14
AWG rated cord.
6. Plug extension cord into a 120v/60 hz,
three hole, grounded GFI outlet.
7. Open gas supply valve slowly.
Note: If heater burner does not ignite,
turn gas supply off and open slowly. The hose/regulator assembly is equipped with an excess ow safety valve. An audible "click" is heard when opened too fast.
8. Choose desired function:
THERMOSTAT OPERATION WITH HEAT
1. Press Switch 1 to ON.
2. Press Switch 2 to OFF.
3. Adjust thermostat knob to desired
comfort level.
Note: Fan will cycle on and off with burner.
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120193-01A12
STORAGE
2. Place plastic cover caps over brass ttings
on inlet connector and hose/regulator as­sembly.
3. Store in dry, clean, and safe place.
4. When taking heater out of storage, always check inside of heater. Insects and small animals may place foreign objects in
heater. Keep inside of heater free from
combustible and foreign objects.
CAUTION: Disconnect heater
from propane supply tank(s).
1. Store propane tank(s) in safe manner. See Chapter 5 of Standard for Storage and
Handling of Liqueed Petroleum Gases, ANSI/NFPA 58 and the Natural Gas and Propane Installation Code CSA B149.1.
Follow all local codes. Always store pro­pane tanks outdoors.
MAINTENANCE
WARNINGS
• Never service heater while it is plugged in, connected to propane supply, operating, or hot. Severe burns and electri­cal shock can occur.
• Keep heater clear and free from combustible materials,
gasoline, and other ammable
vapors and liquids.
• Do not block the ow of com­bustion or ventilation air.
1. Keep heater clean. Clean heater annually
or as needed to remove dust and debris. If heater is dirty or dusty, clean heater with a damp cloth. Use household cleaners on
difcult spots.
2. Inspect heater before each use. Check connections for leaks. Apply a noncor-
rosive leak detection uid to connections. Bubbles forming show a leak. Correct all
leaks at once.
3. Inspect hose/regulator assembly before each use. If hose is highly worn or cut, replace with one specied by manufac­turer.
4. Have heater inspected yearly by a quali-
ed service agency.
5. Keep inside of heater free from combus-
tible and foreign objects. Remove motor and other internal parts if needed to clean inside of heater (see Service, below).
Burner
Check burner air inlet after every 300 hours of operation to ensure burner air inlet is free of dust or debris. Use compressed air (30 PSI or less) to clean out burner air inlet.
SERVICE
WARNING: Never service heater while it is plugged in, connected to propane supply, operating, or hot. Severe burns and electrical shock can occur.
IMPORTANT: CHECK FOR GAS LEAKS. Test all gas piping and connections for leaks after installation or servicing. Never use an open
ame to check for a leak. Apply a noncorrosive leak detection uid to all joints (available at lo­cal plumbing supply stores). Bubbles forming
show a leak. Correct all leaks at once.
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120193-01A 13
SERVICE
Continued
ELECTRICAL AND GAS TRAIN COMPONENT ACCESS
1. Remove top (see Top and Side Panel Removal, above).
2. Locate wiring diagram on inside of side panel or go to page 19.
3. Check that all wiring terminals are se­curely connected.
4. Check for gas leaks around ttings and
tubing of plumbing connections. See page 10.
TOP AND SIDE PANEL REMOVAL
1. Remove 8 screws securing top brackets to body panels. Remove top and set aside (see Figure 10).
Brackets
Located Underneath
Figure 10 - Removing Top and Side Panel
Side Panel
Top
Bracket
Screws
Side Panel Screw
2. Remove 2 screws securing side panel at top edge. Remove 3 screws at lower outside edge (see Figure 10). Push down and lift out side panel.
MOTOR AND BLOWER ASSEMBLY
1. Remove top (see Top and Side Panel Removal, above).
2. Remove 4 screws securing outlet louver to front panel (see Figure 11, page 14).
3. Follow wires from blower/motor and dis­connect from terminal blocks. Pull wires out and coil excess to prevent damage to insulation.
4. Remove 9 screws securing blower mount-
ing panel (see Figure 11, page 14). Bend bafe top up and carefully lift entire as-
sembly out of heater.
5. Remove 4 nuts securing blower/motor to mounting panel.
6. Attach new blower/motor to mounting panel and reinstall in reverse order. Use care when removing or installing blower to mounting panel to avoid damage to wiring. Reattach wiring referring to Wiring Diagram on page 19.
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Outlet Louver
Figure 11 - Removing Blower/Motor Assembly
Terminal
Blocks
Blower/Motor
Blower
Mounting Panel
Bafe Top
Figure 12 - Back Panel and Screen
Figure 13 - Removing Burner
Burner
Solenoid Valve
Back Panel
Screen
BURNER, IGNITOR AND GAS ORIFICE
WARNING: Make sure heater is disconnected from propane and electrical supply. Heater could ignite causing severe burns.
Remove top (see Top and Side Panel Re­moval, see page 13).
Replacing Burner
1. Remove all visible screws from lower sec­tion of back panel and screen (see Figure
12). Pull back panel out to gain access to
screen. Push screen up and over ange,
then slide out.
2. Disconnect orange ignitor wire from ignit­or. Ignitor is attached to back of burner.
3. Disconnect gas line at solenoid valve
and at orice using a 5/8" wrench. Avoid
bending and set aside.
4. Remove 3 screws securing burner to partition (see Figure 13). Rotate burner clockwise and pull out of chamber.
Note: There is a cutout on the partition
that allows the ignitor and bracket to slide out as a complete assembly. Use caution when removing or installing burner to avoid damaging or dislocating ignitor electrode.
5. After all service is complete, reinstall burner in reverse order. Support burner
SERVICE
Continued
while inserting burner locator pin into hole in chamber end panel. Replace screen and back panel.
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120193-01A 15
Replacing Ignitor
1. To loosen back panel and gain access to ignitor, follow step 1 under Replacing Burner, page 14.
2. Remove ignitor bracket screw and lift ignitor.
3. Attach new ignitor with ignitor mounting screw removed in step 2.
4. Install new ignitor. Ignitor gap between ignitor electrode and burner deck is
0.13"/0.15" (3.3/3.8 mm).
5. Test for spark. Plug into extension cord and watch for spark between ignitor electrode and burner deck.
SERVICE
Continued
Ignitor Gap
Figure 14 - Ignitor Gap
Replacing Gas Orice
1. Hold burner flange and rotate orifice counterclockwise to remove.
2. Install new orice
IMPORTANT: CHECK FOR GAS LEAKS. Test all gas piping and connections for leaks after installation or servicing. Never use an open ame to check for a leak. Apply a noncorrosive leak detection uid to all joints (available at lo­cal plumbing supply stores). Bubbles forming show a leak. Correct all leaks at once.
REPLACING DSI CONTROL
1. Remove top (see Top Panel Removal, page 13).
2. Disconnect orange ignitor wire.
3. Remove white wire connector.
4. Remove 2 screws and nuts securing DSI control.
5. Install new DSI control. Reconnect wiring.
REPLACING GAS VALVE
1. Remove top (see Top and Side Panel Removal, page 13).
2. Disconnect 2 blue wires.
3. Remove gas line.
4. Remove 2 screws and nuts holding valve to mounting plate.
5. Remove brass ttings from old gas valve.
If damaged replace with new fittings.
Install ttings into new gas valve. Use
pipe joint sealant that is resistant to liquid
petroleum (LP) gas. Tighten all ttings.
6. Install new gas valve using screws and nuts from step 4.
7. Connect blue wires to new gas valve.
8. Reconnect gas line.
IMPORTANT: CHECK FOR GAS LEAKS. Test all gas piping and connections for leaks after installation or servicing. Never use an open ame to check for a leak. Apply a noncorrosive leak detection uid to all joints (available at lo­cal plumbing supply stores). Bubbles forming show a leak. Correct all leaks at once.
CHECKING REGULATOR PRESSURE
1. Remove top (see Top Panel Removal, page 13).
2. Locate pressure tap on solenoid valve and remove (retain plug for later installation). See Figure 15, page 16.
3. Install 1/8 NPT barb tting with sealant on
threads into solenoid valve.
4. Connect to manometer or pressure gauge that measures in inches of water.
5. Connect hose and regulator to heater and tank.
6. Plug in and turn on.
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120193-01A16
SPECIFICATIONS
• Output Rating - 125,000 Btu/Hr (131,882 kJ/Hr)
• Fuel Consumption - 1.4 Gal/Hr (5.2 Liters/Hr), 5.8 lb/Hr (2.6 kg/Hr)
• Propane Vapor Fuel Only
• Manifold Pressure - 10" (25.4 cm) WC
• Supply Pressure To Regulator: Minimum (for purposes of input adjustment) 10 psi (69 kPa), Maximum - Tank Pressure
• Regulator Outlet Pressure - 11" wc
• Electric Input - 120 V/60 Hz
• Amperage - Start 7, Run 3.5
• Load - 10 amps on receptacle
• Hot Air Output (Approx) - 1000 CFM (28.3 m3/min)
• Motor - 1,100 RPM, 1/4 HP
• Ignition - Electronic Direct Spark Ignition (D.S.I.)
• Ignitor Gap - 0.12"/0.15" (3.1/3.8 mm)
Figure 15 - Tent Heater Parts
Solenoid Valve
Receptacle
DSI
Terminal
Boards
Thermostat
Switches
Gas Line
Burner
Pressure Switch
SERVICE
Continued
Vacuum
Pressure
Pressure Tap
Thermal Limit Switch
Injector
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120193-01A 17
REMEDY
1. Check voltage to electrical outlet. If voltage is good, check heater power cord for breaks
2. Adjust thermostat to higher setting
3. Wait for ambient temperature to decrease
4. Replace motor. See Motor and Blower Assembly, page 13
1. Repeat installation and op­eration instructions. See
Installation, page 10 and Operation, page 11
2.
A) Check ignitor wire. Tighten
or reattach loose ignitor wire.
B) Assure gap between ignitor
electrode and burner deck is
0.13"/0.15" (3.3/3.8 mm). Do not bend electrode. Doing so may cause it to break
C) Replace ignitor elec-
trode. See Replacing Ig- nitor, page 15
D) Replace spark trans-
former. See Replacing DSI Control, page 15
3. Clean tubing
POSSIBLE CAUSE
1. No electrical power to heater
2. Thermostat set too low
3. Ambient temperature is too high. Thermostat is satis-
ed
4. Defective motor
1. User did not follow installa­tion or operation instructions properly
2. No spark at ignitor. To test for spark, follow step 5 under Replacing Ignitor, page 15. If you see spark at ignitor, have
heater serviced by qualied
service person. If no spark seen:
A) Loose or disconnected
ignitor wire
B) Wrong spark gap
C) Bad ignitor electrode
D) Bad spark DSI
3. Air proving switch blocked
OBSERVED FAULT
Fan does not turn when switch(s) 1 or 2 are pressed to ON
Heater will not ignite
TROUBLESHOOTING
WARNING: Never service heater while it is plugged in, connected to propane supply, operating, or hot. Severe burns and electrical shock can occur.
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120193-01A18
WARNING: Use only in areas
free of high dust content.
TROUBLESHOOTING
Continued
REMEDY
1. A) Rell tank B) Provide additional and/or
larger tanks. See Propane Supply, page 6
2. This can happen when running heater in temperatures above
85° F (29˚ C). Run heater in
cooler temperatures
3. Check heater inlet and outlet. Remove any obstructions
4.
Replace motor and blower as­sembly. See page 13
5. Clean heater. See Mainte- nance, page 12
1. Check all connections for leaks. Apply noncorrosive leak
detection uid to gas joints. Bubbles forming show a leak
that must be corrected
2. To obtain correct mixture of propane/LP gas and air, use
a larger cylinder size, i.e.
100 lb. See Propane Supply, page 6
3. Use a larger supply cylinder
size, i.e. 100 lb.
POSSIBLE CAUSE
1. Propane supply may be inadequate
2. High surrounding air tem­perature causing thermal limit device to shut down heater
3. Restricted air ow
4. Damaged fan
5. Excessive dust or debris in
surrounding area
1. Gas leak
2. Heater operating on a 20 lb. propane/LP cylinder. Insuf-
cient propane/LP gas will be
supplied by a 20 lb. cylinder resulting in odor
3. Propane/LP supply tank is
"freezing up". Evaporation
and consumption rate of propane/LP from supply tank
is to great for the size of the
tank and air temperature
OBSERVED FAULT
Heater shuts down while running
Heater producing odor
TECHNICAL SERVICE
You may have further questions about
this heater. If so, contact DESA Heating Products’ Technical Service Department
at 1-866-672-6040. When calling, please have your model and serial numbers of your heater ready.
You can also visit DESA Heating Products’
Technical Service web site at www.desatech.com.
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120193-01A 19
WIRING DIAGRAM
Electrical Connection Diagram
Motor
Moteur
VAC
Switch
(4)
Thermostat Termostato
Receptacle
(6)
Switch 1
Cycle
(1)
White
Blanco/Blanc
White
Blanco/Blanc
White
Blanco
Blanc
White
Blanco
Blanc
White/Blanco/Blanc
White
Blanco
Blanc
White/Blanco/Blanc
Solenoid Valve/
Válvula de solenoide/
Électrovanne
DSI
(encendedor
de chispa
directa)
AED
Black
Negro
Noir
Black
Negro
Noir
Black
Negro
Noir
Black
Negro
Noir
Black
Negro
Noir
Orange
Naranja
Black
Negro
Noir
Green
Verde
Vert
Green
Verde
Vert
Green
Verde
Vert
Green
Verde
Vert
Blue Azul Bleu
Blue/Azul/Bleu
Blue/Azul/Bleu
Red/Rojo/Rouge
Red
Rojo
Rouge
Red
Rojo
Rouge
Terminal Block
(3)
Terminal Block
(3)
Switch 2
Continuous
(2)
(1) Interruptor 1 ciclo automático/ Interrupteur 1 en cycle (2) Interruptor 2 continuo/ Interrupteur 2 en continu (3) Bloque de terminales/Bornier (4) Interruptor de VCA/ Interrupteur V c.a. (5) Interruptor térmico/ Interrupteur thermique (6) Receptáculo/Prise
Power Cord/
Cable de alimentación/
Cordon électrique
Thermal Switch
(5)
S1 = Switch 1
(1)
S2 = Switch 2
(2)
VAC = VAC Switch
(4)
T/S = Thermal Switch T = Thermostat
Black
Negro/Noir
Black
Negro/Noir
Black
Negro/Noir
Black
Negro
Noir
T
L1
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120193-01A20
Ladder Diagram
WARNING: Never attempt to service heater while it is plugged in, operating, or hot. Burns and electrical shock could
result. Only a qualied service
person should service or repair heater.
WIRING DIAGRAM
Continued
If any of the original wire as supplied with the appliance must be replaced, it must be
replaced with 105° C wire or it’s equivalent.
WARNING: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dan­gerous operation. Verify proper operation after servicing.
(1) Interruptor 1 ciclo automático/ Interrupteur 1 en cycle (2) Interruptor 2 continuo/ Interrupteur 2 en continu (3) Bloque de terminales/Bornier (4) Interruptor de VCA/ Interrupteur V c.a. (5) Interruptor térmico/ Interrupteur thermique (6) Receptáculo/Prise
Motor
Moteur
White
Blanco/Blanc
White/Blanco/Blanc
S1 = Switch 1
(1)
S2 = Switch 2
(2)
VAC = VAC Switch
(4)
T/S = Thermal Switch
(5)
T = Thermostat
Neutral
Neutro Neutre
White
Blanco
Blanc
Black
Negro/Noir
Black
Negro/Noir
Black
Negro/Noir
Black
Negro
Noir
Black
Negro
Noir
Blue Azul Bleu
Blue/Azul/Bleu
Blue/Azul/Bleu
T
L1
DSI
VAC
S2
Receptacle
(6)
S1
Solenoid
Valve
Ignitor
Encendedor
Allumeur
Orange Naranja
T/S
L2
Red/Rojo
Rouge
Red
Rojo
Rouge
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120193-01A 21
REPLACEMENT PARTS
WARNING: Use only original
replacement parts. This heater
must use design-specic parts.
Do not substitute or use generic parts. Improper replacement parts could cause serious or fa­tal injuries. This will also protect your warranty coverage for parts replaced under warranty.
PARTS UNDER WARRANTY
Contact authorized dealers of this product. If they can’t supply original replacement part(s), call DESA Heating Products at
1-866-672-6040.
When calling DESA Heating Products, have
ready
• your name
• your address
• model number of your heater
• how heater was malfunctioning
• purchase date In most cases, we will ask you to return the
part to the factory.
PARTS NOT UNDER WARRANTY
Contact authorized dealers of this product. If they can’t supply original replacement part(s), call DESA Heating Products at
1-866-672-6040.
When calling DESA Heating Products, have
ready:
• model number of your heater
• the replacement part number
ACCESSORY
Purchase accessories and parts from your nearest dealer or service center. If your dealer or service center can not supply an accessory
or part, call DESA Heating Products’ Parts
Department at 1-866-672-6040. You can also write to the address listed on the back page of this manual.
THERMOSTAT KIT - PP235
Keeps your building at the temperature you select day and night. Helps economize on
fuel. Includes 25 ft. cord.
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120193-01A22
PARTS
CABINET MODELS TB116, TB117 AND TB118
16
17
18
14
15
7
2
6
5
9
13
19
22
20
21
8
4
3
11
1
12
14
15
10
10
10
10
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120193-01A 23
KEY NO. PART NO. DESCRIPTION QTY
1 119551-01 Cabinet Top, White 1
119551-02 Cabinet Top, Black 1
119551-03 Cabinet Top, Tan 1 2 119555-01 Blower Mounting Panel 1 3 119753-01 Motor and Blower Assembly 1 4 119640-01 Bafe 1 5 118295-01 Outlet Duct 1 6 119558-01 Lower Bafe 1 7 120043-01 Chamber End Panel 1 8 120042-01 Top Chamber 1 9 120123-01 Screen 1 10 120116-01 Bracket 4 11 118287-01AC Back Panel, White 1
118287-02DG Back Panel, Tan 1 12 118289-01 Partition Panel 1 13 120126-01 Ignitor Reector 1 14 119926-01AC End Panel, White 2
119926-02DG End Panel, Tan 2 15 120111-01 Handle 2 16 118286-01 Cabinet Base 1 17 118294-01AC Front Panel, White 1
118294-02DG Front Panel, Tan 1 18 119553-01 Louvered Outlet Duct 1 19 M16801-12 Plated Axle 1 20 120469-01 Wheel 2 21 M28526 Push cap 2 22 120201-01 Caster 2
PARTS AVAILABLE - NOT SHOWN
Decals Available • 120425-01 Hardware Bag 1 110267-01 D.S.I. Wire Harness 1 120173-01 Wire Assembly 1 120173-02 Wire Assembly 1 097806-04 Ignitor Cable 1 098219-44 Power Cord 1
** Not a eld replaceable part.
PARTS
CABINET
This list contains replaceable parts used in your heater. When ordering parts, follow the instructions listed under Replacement Parts on page 21 of this manual.
TB116
TB117
TB118
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120193-01A24
PARTS
MODELS TB116, TB117 AND TB118
17
21
11
10
16
13
12
14
9
8
7
22
2
4
3
19
1
18
20
5
15
6
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120193-01A 25
KEY NO. PART NO. DESCRIPTION QTY
1 M51605-05 D.S.I. Control 1 2 104458-01 Thermostat 1 3 108394-01 ON/Off Switch 2 4 104460-01 Thermostat Knob 1 5 099125-01 Terminal Board 2 6 101481-12 Thermal Limit Switch 1 7 M51572-02 Male Connector 1 8 103015-01 Solenoid Valve 1 9 098264-02 Male Connector 1 10 103845-15 Injector 1 11 120127-01 Fuel Tube 1 12 103934-01 Ignitor 1 13 119884-01 Ignitor Bracket 1 14 098249-01 ODS Nut 2 15 118254-01 Burner 1 16 M50104-02 Shorty Bushing 2 17 120095-01 Pressure Switch Assembly 1 18 120276-01 Duplex Cover 1 19 119618-01 Recessed Valve Plate 1 20 103769-01 Duplex Outlet 1 21 120096-01 Air Switch Tube 1 22 078923-04 Regulator and Hose Assembly 1
** Not a eld replaceable part.
PARTS
MODELS TB116, TB117 AND TB118
This list contains replaceable parts used in your heater. When ordering parts, follow the instructions listed under Replacement Parts on page 21 of this manual.
TB116
TB117
TB118
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120193-01A26
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NOTES
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