Master B30, B70, B100, B150 Owner's Manual

G 011
PORTABLE
FORCED
AIR HEATERS
OWNER’S MANUAL
R
150 SIDE PV 004
Models: B30, B70, B100, B150
IMPORTANT Read and understand this manual before assembling, starting or servicing heater. Improper use of heater can cause serious injury. Keep this manual for future reference.
CONTENTS
SECTION PAGE
Safety Information.........................................................................3
Product Identification .................................................................... 4
Unpacking......................................................................................5
Assembly .......................................................................................5
Theory of Operation ......................................................................6
Fuels .............................................................................................. 6
Ventilation .....................................................................................7
Operation .......................................................................................7
Storage ........................................................................................... 8
Preventative Maintenance Schedule..............................................8
Troubleshooting.............................................................................9
Service Procedures ........................................................................ 10
Upper Shell Removal .............................................................. 10
Fuel Filter (30/70,000 BTU/Hr Models).................................10
Fuel Filter (90,000 BTU/Hr Model) ....................................... 11
Fuel Filter (150,000 BTU/Hr Model) ..................................... 11
Spark Plug (30,000 BTU/Hr Model).......................................12
Spark Plug (70/90/150,000 BTU/Hr Models)......................... 13
Air Output, Air Intake, and Lint Filters ..................................14
Pump Pressure Adjustment ..................................................... 14
Nozzle (30,000 BTU/Hr Model).............................................15
Nozzle (70/90,000 BTU/Hr Models) ...................................... 16
Nozzle (150,000 BTU/Hr Model)...........................................17
Pump Rotor ............................................................................. 18
Fan........................................................................................... 19
Specifications................................................................................. 19
Wiring Diagrams ........................................................................... 20
Accessories .................................................................................... 22
Spare Parts ..................................................................................... 22
Illustrated Parts Breakdown and Parts List....................................23
Wheels and Handles (90/150,000 BTU/Hr Models)............... 23
30,000 BTU/Hr Model............................................................ 24
70,000 BTU/Hr Model............................................................ 26
90,000 BTU/Hr Model............................................................ 28
150,000 BTU/Hr Model.......................................................... 30
Warranty and Repair Service......................................................... Back Cover
2
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SAFETY
INFORMATION
!
WARNINGS
IMPORTANT: Read this owner’s manual carefully and completely before trying to assemble, operate, or service this heater. Improper use of this heater can cause serious injury or death from burns, fire, explosion, electrical shock, and carbon monoxide poisoning.
!
DANGER
Carbon monoxide poisoning may lead to death!
Carbon Monoxide Poisoning: Early signs of carbon monoxide poisoning
resemble the u, with headaches, dizziness, or nausea. If you have these signs, the heater may not be working properly. Get fresh air at once! Have heater serviced. Some people are more affected by carbon monoxide than others. These include pregnant women, persons with heart or lung disease or anemia, those under the influence of alcohol, and those at high altitudes.
Make certain you read and understand all warnings. Keep this manual for reference. It is your guide to safe and proper operation of this heater.
Use only kerosene or paraffin to avoid risk of re or explosion. Never use petrol, naphtha, paint thinners, alcohol, or other highly ammable fuels.
Never use heater where petrol, paint thinner, or other highly ammable vapors are present.
Follow all local ordinances and codes when using heater.
Use only in well-vented areas. Provide at least a three-square foot (2800
square cm) opening of fresh, outside air for each 100,000 BTU/Hr of rating.
Use only in places free of ammable vapors or high dust content.
Use only with the electrical voltage and frequency specied on model plate.
Use only a three-prong, grounded (earthed) extension cord.
Minimum heater clearances from combustibles:
Outlet: 8 Ft. (250 cm) Sides, Top, and Rear: 4 Ft. (125 cm)
Locate heater on a stable and level surface while hot or running or a re may occur.
When moving or storing heater, keep heater in a level position or fuel spillage may occur.
Keep children and animals away from heater.
Unplug heater when not in use.
When used with thermostat, heater may start anytime.
Never use heater in living or sleeping areas.
Never block air inlet (rear) or air outlet (front) of heater.
Never move, handle, refuel, or service a hot, operating, or plugged-in heater.
Never attach duct work to front or rear of heater.
Before starting any maintenance, ensure heater is isolated from the electrical
supply.
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3
PRODUCT
IDENTIFICATION
Hot Air Outlet Upper Shell
Lower Shell
Fuel Tank
Side Cover
Flame-Out Control Reset Button (Optional Extra)
Hot Air Outlet
Lower Shell
Handle
Fan Guard
Air Filter End Cover
Fuel Cap
Power Cord
Figure 1 - 30/70,000 BTU/Hr Models
Upper Shell
Hot Air Outlet
Lower Shell
Fuel Cap
Side Cover
Fuel Cap
Flame-Out Control Reset Button (Optional Extra)
Figure 2 - 90,000 BTU/Hr Model
Upper Shell
Fan Guard
Fuel Tank
Power Cord
Air Filter End Cover
Fan Guard
4
Power Cord
Figure 3 - 150,000 BTU/Hr Model
Fuel Tank
Flame-Out Control Reset Button (Optional Extra)
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UNPACKING
1. Remove all packing items applied to heater for shipment.
2. Remove all items from carton.
3. Check items for any shipping damage. If heater is damaged, promptly inform dealer where you bought heater.
ASSEMBLY
(For 90,000 and 150,000
BTU/Hr Models Only)
These models are furnished with wheels and handles. Wheels, handles, and the mounting hardware are found in the shipping carton.
Tools Needed
Medium Phillips Screwdriver
3/8" Open or Adjustable Wrench
Hammer
1. Slide axle through wheel support frame. Install wheels on axle.
IMPORTANT:
wheel support frame (see Figure 4).
2. Place cap nuts on axle ends. Gently tap with hammer to secure.
3. Place heater on wheel support frame. Make sure air inlet end (rear) of heater is over wheels. Line up holes on fuel tank ange with holes on wheel support frame.
4. Place front handle and rear handle on top of fuel tank ange. Insert screws through handles, fuel tank ange, and wheel support frame. Attach nut nger tight after each screw is inserted.
5. After all screws are inserted, tighten nuts firmly.
When installing wheels, point extended hub of wheels toward
Front Handle
Hot Air Outlet
Fuel Tank Flange
Wheel Support Frame
Wheel
Cap Nut
Figure 4 - Wheel and Handle Assembly, 90/150,000 BTU/Hr Models Only
ASSEMBLY, EURO
Screw
Nut
Axle
Rear Handle
Air Inlet
Extended Hub
PFA/PV 018A
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5
THEORY OF
OPERATION
The Fuel System: The air pump forces air through the air line. The air is then
pushed through the burner head nozzle. This air causes fuel to lift from the tank. A ne mist of fuel is sprayed into the combustion chamber.
The Air System: The motor turns the fan. The fan pushes air into and around the combustion chamber. This air is heated and provides a stream of clean, hot air.
The Ignition System: The electronic ignitor sends voltage to the spark plug. The spark plug ignites the fuel and air mixture.
The Flame-Out Control System (Optional Extra): This system causes the heater to shut down if the ame goes out.
Clean Heated Air Out
Fuel Tank
Combustion Chamber
Nozzle
Air For Fuel System
Figure 5 - Cross Section Operational View
THEORY CUTAWAY
Spark Plug
Fuel Filter
Motor
Burner Head
Air line To Burner
Air For Combustion And Heating
PFA/OV 003
Fan
Air Pump
Intake Air Filter
Cool Air In
Output Air Filter
Electronic Ignitor
Fuel
FUELS
Do not use heavy fuels such as diesel. Using heavy fuels will result in:
clogged fuel lter and nozzle
carbon build up on spark plug
use of non-toxic anti-icer in fuel during very cold weather
IMPORTANT:
container is clean. Foreign matter such as rust, dirt, or water will cause the flame­out control to shut down heater (optional extra). Foreign matter may also require you to clean fuel system often.
6
!
WARNING
Use only kerosene or paraffin to avoid risk of re or explo­sion. Never use petrol, naphtha, paint thinners, alcohol or other highly ammable fuels.
Use a KEROSENE or PARAFFIN container. Be sure storage
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