MASSEY FERGUSON 4600, 4609, 4608, 4610 Service Manual
MF 4600
Series Tractors
Models: 4608 / 4609 / 4610
SERVICE MANUAL
FROM MASSEY FERGUSON
Table of contents
4608 / 4609 / 4610 Service Manual
1 Introduction ..............................................................1-1
1.1 Introduction .......................................................1-3
1.1.1 The service manual ...............................................1-3
1.1.2 Replacement parts ...............................................1-3
1.1.3 Units of measurement .............................................1-3
1.1.4 Machine identification .............................................1-3
1.1.5 Serial number plate ...............................................1-4
1.1.6 Engine identification ..............................................1-4
1.1.7 Chassis number .................................................1-5
1.2 Specifications ......................................................1-6
1.2.1 Engine specifications ..............................................1-6
1.2.2 Electrical specifications ............................................1-6
1.2.3 Transmission specifications .........................................1-7
1.2.4 Power takeoff specifications ........................................1-7
1.2.5 Front axle specifications ...........................................1-7
1.2.6 Rear axle specifications ............................................1-8
1.2.7 Brake specifications ..............................................1-8
1.2.8 Hydraulic specifications ............................................1-8
1.2.9 Fuel specifications ................................................1-8
1.2.10 Operating slope angle ............................................1-9
1.2.11 Lubrication specifications ..........................................1-9
1.2.12 Capacities ....................................................1-10
1.2.13 Maximum load capacity ..........................................1-10
1.2.14 Wheel bolt torque chart ..........................................1-11
1.2.15 Tire inflation pressures ...........................................1-12
1.3 General dimensions ...............................................1-14
1.3.1 Platform tractor dimensions ........................................1-14
1.3.2 Cab tractor dimensions ...........................................1-15
1.4 Lubrication / fill points ............................................1-17
1.4.1 Lubrication and maintenance chart ...................................1-17
1.4.2 Initial lubrication and maintenance chart ...............................1-18
1.4.3 Lubrication fill and drain locations ....................................1-19
1.5 General precautions for disassembly and installation ................1-20
1.5.1 Precautions for disassembling and installing ............................1-
1.5.2 Precautions when installing according to standards parts ...................1-20
1.6 Tightening torque chart ...........................................1-23
1.7 Conversion table ..................................................1-25
20
2 Safety ................................................................... 2-1
2.1 Introduction .......................................................2-3
2.1.1 Safety alert symbol ...............................................2-3
2.1.2 Informational messages ........................................... 2-3
2.1.3 Safety messages ................................................ 2-3
2.1.4 Safety signs ....................................................2-4
2.2 Operation ........................................................2-11
2.2.1 Prepare for operation .............................................2-11
2.2.2 Roll over protective structure .......................................2-11
2.2.3 General information ..............................................2-11
2.2.4 Personal protective equipment ......................................2-15
2.2.5 Seat instruction .................................................2-15
2.2.6 Shield and guards ...............................................2-15
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2.2.7 Power takeoff safety .............................................2-16
2.2.8 Exhaust warning ................................................2-17
2.2.9 Flying debris ...................................................2-17
2.3 Travel on public roads .............................................2-18
2.4 Maintenance ......................................................2-20
2.4.1 General maintenance information ....................................2-20
2.4.2 Fire prevention and first aid ........................................2-21
2.4.3 High pressure leaks ..............................................2-22
2.4.4 Engine safety ..................................................2-23
2.4.5 Fuel safety ....................................................2-24
2.4.6 Battery safety ..................................................2-25
2.4.7 Tire safety .....................................................2-25
2.4.8 Replacement parts ..............................................2-26
3 Engine ...................................................................3-1
3.1 Component access .................................................3-3
3.1.1 Opening the engine cover ..........................................3-3
3.2 Radiator ...........................................................3-4
3.2.1 Removing the radiator .............................................3-4
3.3 Removing the engine ...............................................3-6
3.4 Installing the engine ..............................................3-10
3.5 Fuel tank .........................................................3-11
3.5.1 Removing the fuel tank ...........................................3-11
3.6 Electronic diagnostic tool ..........................................3-14
3.6.1 Engine service tool software license .................................3-14
3.6.2 Connecting the electronic diagnostic tool ..............................3-14
3.7 Engine service manual ............................................3-15
3.7.1 Insert the engine service manual here ................................3-15
4 Power train .............................................................. 4-1
4.1 Separating the engine from the front transmission ...................4-3
4.2 Separating the front and mid-transmission housings .................4-9
4.3 Separating the mid and rear transmission housings .................4-13
4.4 Separating the rear axle from the rear transmission case ............4-17
4.5 Attaching the rear axle to the rear transmission case ................4-19
4.6 Power shuttle transmission ........................................4-20
4.7 Power train .......................................................4-23
4.8 Gear ratios .......................................................4-26
4.9 Shuttle clutch .....................................................4-28
4.9.1 Assembling precautions for power shuttle .............................4-29
4.10 Clutch pack ......................................................4-30
4.10.1 Reverse clutch pack components ...................................4-30
4.10.2 Disassembling the reverse clutch ...................................4-31
4.11 Input gears ......................................................4-32
4.11.1 Removing the input gear .........................................4-32
4.11.2 Disassembling the input gear ......................................4-32
4.11.3 Assembling the input gears .......................................4-33
4.11.4 Disassembling the rear and mid-transmission housing ....................4-34
4.11.5 Input gears ...................................................4-36
4.12 Transmission main change gears .................................4-40
4.12.1 Assembling precautions for main gear system .........................4-
4.12.2 Main shift lever ................................................4-42
4.12.3 Assembling precautions for the main shift lever ........................4-43
4.12.4 Disassembling the high-low gear ...................................4-44
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4.13 Creeper gear .....................................................4-45
4.13.1 Creeper gear components ........................................4-45
4.13.2 Disassembling the creeper gear ....................................4-45
4.13.3 Assembling the creeper gear ......................................4-49
4.14 Transmission range change gears .................................4-53
4.14.1 Range gear shift ...............................................4-53
4.14.2 Installing the range gear shift ......................................4-54
4.14.3 Range shift linkage .............................................4-55
4.14.4 Independent power takeoff .......................................4-56
4.14.5 Power takeoff clutch ............................................4-57
4.14.6 Assembling power takeoff precautions ...............................4-58
4.14.7 Four-wheel drive gears, if equipped .................................4-58
4.14.8 Assembling four-wheel drive, if equipped .............................4-59
4.14.9 Four-wheel drive gear system .....................................4-60
4.14.10 Two wheel-drive gear system ....................................4-61
4.14.11 Power takeoff speed ...........................................4-61
4.14.12 Power takeoff lever ............................................4-63
4.14.13 Power takeoff link check system ..................................4-63
4.14.14 Low profile lever ..............................................4-63
5 Cab and platform .........................................................5-1
5.1 Platform ...........................................................5-3
5.1.1 Removing the platform ............................................5-3
5.1.2 Removing the floor mat and steps ...................................5-11
5.1.3 Installing the floor mats and steps ...................................5-12
5.2 Cab ..............................................................5-13
5.2.1 Removing the cab ...............................................5-13
5.2.2 Installing the cab ................................................5-19
5.2.3 Removing the cab roof ...........................................5-20
5.2.4 Installing the cab roof ............................................5-20
5.2.5 Opening the roof ................................................5-21
5.2.6 Removing the door ..............................................5-22
5.2.7 Installing the door ...............................................5-22
5.2.8 Adjusting the door tilt ............................................5-24
5.2.9 Adjusting the opening angles of the door ..............................5-24
5.2.10 Installing the door lock ...........................................5-25
5.2.11 Relay position .................................................5-26
5.2.12 Cab lamp ....................................................5-27
5.2.13 Wiper and flood light switches .....................................5-27
5.2.14 Air conditioner control panel .......................................5-28
5.2.15 Air conditioning dual pressure switch ................................5-28
5.2.16 Cab wire harness ..............................................5-29
5.2.17 Installing the speaker system ......................................5-29
5.2.18 Installing the antenna assembly ....................................5-31
5.3 Seat ..............................................................5-34
5.3.1 Removing the seat ..............................................5-34
5.3.2 Installing the seat ...............................................5-35
5.4 Roll over protective structure ......................................5-36
5.4.1 Removing the roll over protective structure .............................5-36
5.4.2 Installing the roll over protective structure .............................5-36
5.5 Steering column ..................................................5-37
5.5.1 Removing the steering column .....................................5-37
5.5.2 Installing the steering column ......................................5-37
5.6 Steering wheel ...................................................5-38
5.6.1 Removing the steering wheel ......................................5-38
5.6.2 Installing the steering wheel .......................................5-38
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5.7 Mirrors ...........................................................5-39
5.7.1 Adjusting the mirror arm assembly ...................................5-39
5.8 Air conditioning system ...........................................5-41
5.8.1 Air conditioner outline ............................................5-41
5.8.2 Air conditioner system specifications .................................5-41
5.8.3 Drain hoses ...................................................5-42
5.8.4 Air conditioner hoses .............................................5-43
5.8.5 Heater hose ...................................................5-45
5.8.6 Installing the insulator ............................................5-48
5.8.7 Compressor ...................................................5-49
5.8.8 Condenser ....................................................5-50
5.8.9 Receiver dryer ..................................................5-51
5.8.10 Air conditioner unit .............................................5-51
5.8.11 Expansion valve ................................................5-52
5.8.12 Air conditioning dual pressure switch ................................5-52
5.8.13 Thermostat ...................................................5-53
5.8.14 Air conditioner operation .........................................5-53
5.8.15 Air conditioner inspection and maintenance ...........................5-53
5.8.16 Refrigerant amount check ........................................5-54
5.8.17 Air conditioner compressor belt ....................................5-55
5.8.18 Adjusting the air conditioner compressor belt ..........................5-56
5.8.19 Servicing the condenser .........................................5-56
5.8.20 Changing the air conditioner filter ...................................5-58
5.8.21 Maintenance ..................................................5-60
5.8.22 Removing the air conditioner compressor .............................5-60
5.8.23 Installing the air conditioner compressor ..............................5-61
5.8.24 Removing the condenser .........................................5-62
5.8.25 Installing the condenser ..........................................5-63
5.8.26 Removing the receiver dryer ......................................5-63
5.8.27 Installing the receiver dryer .......................................5-64
5.8.28 Removing the air conditioner unit ...................................5-64
5.8.29 Air conditioner control lever cable ...................................5-65
5.8.30 Shutter for inside/outside air control .................................5-65
5.8.31 Assembling the air conditioner and relative components ..................5-66
5.8.32 Safety precautions when charging the refrigerant .......................5-67
5.8.33 Connecting the service gauge manifold ..............................5-69
5.8.34 Evacuating the air conditioning system ...............................5-69
5.8.35 Preforming airtight check 1 .......................................5-70
5.8.36 Preforming the airtight check 2 ....................................5-70
5.8.37 Charging from the high pressure side ................................5-71
5.8.38 Charging from the low pressure side ................................5-72
5.8.39 Detaching the service gauge manifold ...............................5-74
5.9 Troubleshooting the air conditioner system .........................5-75
6 Frame and axles ..........................................................6-1
6.1 Hydrostatic steering ................................................6-3
6.1.1 Construction ....................................................6-3
6.1.2 Major components ...............................................6-4
6.1.3 Orbit roll disassembly .............................................6-4
6.1.4 Disassembling the gerotor side ......................................6-5
6.1.5 Disassembling the control side ......................................6-6
6.1.6 Inspecting the orbit roll ............................................6-9
6.1.7 Assembling the control side .........................................6-9
6.1.8 Assembling the gerotor side .......................................6-12
6.1.9 Orbit roll specifications ...........................................6-14
6.1.10 Troubleshooting ...............................................6-14
6.2 Fender ...........................................................6-17
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Table of contents
6.2.1 Removing the fender .............................................6-17
6.2.2 Installing the fender ..............................................6-18
6.3 Engine cover ......................................................6-19
6.3.1 Removing the engine cover ........................................6-19
6.3.2 Installing the engine cover .........................................6-19
6.3.3 Head lamp and engine cover net ....................................6-19
6.3.4 Side cover .....................................................6-20
6.4 Three-point linkage and drawbar ...................................6-21
6.4.1 Three-point linkage ..............................................6-21
6.4.1.1 Draw bar ...............................................6-26
6.4.1.2 Maintaining drawbar components .............................6-26
6.4.2 Removing the lift cylinder case .....................................6-27
6.5 Rear axle .........................................................6-29
6.5.1 General Information ..............................................6-29
6.5.2 Rear axle and brakes .............................................6-29
6.5.3 Rear differential lock system and housing ..............................6-31
6.6 Rear axle housing and differential gears ............................6-32
6.6.1 Disassembling the rear axle housing ..................................6-32
6.6.2 Inspecting the rear axle and the brakes ................................6-34
6.6.3 Brake discs ....................................................6-34
6.6.4 Separator plates ................................................6-35
6.7 Ring gear and pinion ..............................................6-36
6.7.1 Removing the ring gear and the pinion ................................6-36
6.7.2 Disassembling the ring gear and the pinion .............................6-37
6.7.3 Inspecting the ring gear and pinion assembly ...........................6-38
6.7.4 Assembling the ring gear and the pinion ...............................6-38
6.7.5 Installing the ring gear and the pinion .................................6-42
6.7.6 Backlash specification ............................................6-42
6.7.7 Thrust collar specification .........................................6-43
6.7.8 Tooth contact pattern ............................................6-43
6.7.9 Assembling the pinion bevel .......................................6-45
6.8 Brakes ...........................................................6-46
6.8.1 Disassembling the brakes .........................................6-47
6.8.2 Inspecting the brake discs and the separator plates .......................6-47
6.8.3 Checking the brake adjustment .....................................6-47
6.8.4 Adjusting the brakes .............................................6-48
6.9 Differential .......................................................6-49
6.9.1 Differential lock .................................................6-49
6.10 Front axle .......................................................6-51
6.10.1 Removing the front axle ..........................................6-51
6.10.2 Front axle component inspection ...................................6-52
6.10.3 Installing the front axle ...........................................6-54
6.10.4 Front axle components ..........................................6-55
6.10.5 Front axle specifications .........................................6-57
6.10.6 Four-wheel drive shaft components .................................6-57
6.10.7 Hydraulic steering ..............................................6-58
6.10.8 Two-wheel drive front axle component ...............................6-60
6.10.9 Two-wheel drive steering controller system ...........................6-63
6.10.10 Two-wheel drive tie rod system ...................................6-63
6.11 Front differential (four-wheel drive only) ...........................6-64
6.11.1 Disassembling the pinion carrier ....................................6-64
6.11.2 Overhauling the pinion carrier ......................................6-65
6.11.3 Inspecting the pinion carrier .......................................6-66
6.11.4 Assembling the pinion carrier ......................................6-66
6.11.5 Disassembling the differential gears .................................6-67
6.11.6 Inspecting the differential gears ....................................6-67
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6.11.7 Assembling the differential gears ...................................6-68
6.11.8 Final drive components ..........................................6-70
6.11.9 Removing the wheel shaft seal/cover ................................6-71
6.11.10 Installing the wheel shaft seal/cover ................................6-72
6.11.11 Removing the front axle center section ..............................6-74
6.11.12 Installing the front axle center section ...............................6-74
6.11.13 Removing the front axle bracket oil seal .............................6-74
6.11.14 Installing the front axle bracket oil seal ..............................6-75
6.12 Final drive housing (four-wheel drive only) ........................6-76
6.12.1 Disassembling the final drive housing ................................6-76
6.12.2 Inspecting the final drive housing ...................................6-77
6.12.3 Assembling the final drive housing ..................................6-78
6.12.4 Tie rod assembly ...............................................6-80
6.13 Front wheel alignment ...........................................6-81
6.13.1 Adjusting the front wheel alignment .................................6-81
6.13.2 Steering free play ..............................................6-81
6.14 Front axle troubleshooting .......................................6-82
7 Electrical .................................................................7-1
7.1 Wire color chart ....................................................7-3
7.2 Power shuttle general information ..................................7-5
7.3 Wiring diagrams ...................................................7-6
7.3.1 Battery wiring diagram ............................................ 7-7
7.3.2 Instrument panel wiring diagram .....................................7-8
7.3.3 Head lamp wiring diagram ..........................................7-9
7.3.4 Controller wiring diagram ..........................................7-10
7.3.5 Cab wiring diagram ..............................................7-11
7.3.6 Main wiring diagram .............................................7-12
7.3.6.1 .....................................................7-13
7.3.6.2 .....................................................7-13
7.3.7 Engine wiring diagram ............................................7-14
7.3.7.1 .....................................................7-15
7.3.8 Controller area wiring diagram ......................................7-15
7.3.8.1 .....................................................7-16
7.3.9 Cab1 wiring diagram .............................................7-16
7.3.9.1 .....................................................7-18
7.3.10 Cab2 wiring diagram ............................................7-18
7.4 Instruments and controls ..........................................7-21
7.4.1 Removing the console ............................................7-21
7.4.2 Mater panel switch ..............................................7-21
7.4.3 Removing the instrument panel .....................................7-22
7.4.4 Installing the instrument panel ......................................7-24
7.4.5 Instrument panel switch location diagram ..............................7-27
7.4.6 Cab switch location diagram .......................................7-28
7.4.6.1 .....................................................7-28
7.4.7 Lever guide switch location diagram ..................................7-29
7.4.8 Main fuse box - platform tractor .....................................7-31
7.4.9 Main fuse box - cab tractor ........................................7-33
7.5 Valves ............................................................7-35
7.5.1 Power shuttle valve ..............................................7-35
7.5.2 Power take-off valve .............................................7-44
7.5.3 Solenoid valves .................................................7-46
7.6 Position of the main electrical parts ................................7-50
7.6.1 Position of sub-change lever position sensor ............................7-50
7.6.2 Position of the air conditioner controller panel ...........................7-50
7.6.3 Position of the air conditioner controller unit ............................7-51
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7.6.4 Position of the cabin harness assembly ...............................7-51
7.6.5 Position of the engine harness coupler ................................7-52
7.6.6 Position of the head lamp .........................................7-52
7.6.7 Position of the horn ..............................................7-52
7.6.8 Position of the starter ............................................7-53
7.7 Sensor initial adjustment ..........................................7-54
7.7.1 Calibrating the three-point hitch .....................................7-54
7.7.2 Lift arm and draft sensor ..........................................7-57
7.7.3 Control lever ...................................................7-58
7.7.4 Fuse box ......................................................7-58
7.7.5 Depth dial .....................................................7-59
7.7.6 Lift lamp ......................................................7-59
7.7.7 Main switch ...................................................7-60
7.7.8 Calibrating the clutch pedal switch and sensor ..........................7-60
7.7.9 Clutch pedal ...................................................7-62
7.7.10 Clutch pedal sensor .............................................7-63
7.7.11 Clutch pedal switch .............................................7-63
7.7.12 Forward/reverse lever ...........................................7-64
7.7.13 Calibrating the clutch initial time ....................................7-64
7.7.14 Range shift lever ...............................................7-65
7.7.15 Gear shift lever ................................................7-65
7.7.16 Parking lever switch ............................................7-66
7.7.17 Brake pedal switch .............................................7-66
7.7.18 Throttle lever ..................................................7-67
7.7.19 Instrument panel ...............................................7-67
7.8 Electrical and hydraulic control system .............................7-68
7.9 Main clutch system ...............................................7-70
7.10 Electronic diagnostic tool .........................................7-72
7.10.1 Engine service tool software license ................................7-72
7.10.2 Connecting the electronic diagnostic tool .............................7-72
7.11 Fault code tree ...................................................7-73
7.12 Diagnostic codes .................................................7-75
7.12.1 SPN 1001 FMI 1 ...............................................7-75
7.12.2 SPN 1001 FMI 2 ...............................................7-78
7.12.3 SPN 1001 FMI 3 ...............................................7-81
7.12.4 SPN 1002 FMI 1 ...............................................7-84
7.12.5 SPN 1002 FMI 2 ...............................................7-87
7.12.6 SPN 1002 FMI 3 ...............................................7-90
7.12.7 SPN 1004 FMI 1 ...............................................7-93
7.12.8 SPN 1004 FMI 2 ...............................................7-96
7.12.9 SPN 1004 FMI 3 ...............................................7-99
7.12.10 SPN 3055 FMI 1 .............................................7-102
7.12.11 SPN 3055 FMI 2 .............................................7-104
7.12.12 SPN 3057 FMI 1 .............................................7-106
7.12.13 SPN 3057 FMI 2 .............................................7-108
7.12.14 SPN 3151 FMI 06 ............................................7-110
7.12.15 SPN 3151 FMI 07 ............................................7-113
7.12.16 SPN 3151 FMI 08 ............................................7-115
7.12.17 SPN 3151 FMI 09 ............................................7-118
7.12.18 SPN 3152 FMI 04 ............................................7-121
7.12.19 SPN 3156 FMI 08 ............................................7-124
7.12.20 SPN 3156 FMI 09 ............................................7-127
7.12.21 SPN 3351 FMI 21 ............................................7-130
7.12.22 SPN 3351 FMI 22 ............................................7-133
7.12.23 SPN 3352 FMI 21 ............................................7-136
7.12.24 SPN 3352 FMI 22 ............................................7-139
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8 Hydraulics ................................................................8-1
8.1 Hydraulic schematic ................................................8-3
8.1.1 Hydraulic schematic ..............................................8-5
8.2 Specifications ......................................................8-7
8.2.1 Power shuttle transmission specifications .............................8-10
8.3 Transmission oil cooler and lubrication .............................8-11
8.4 General service procedures ........................................8-13
8.4.1 Transmission oil ................................................8-13
8.4.2 Checking the transmission oil level ...................................8-13
8.4.3 Changing the transmission oil and filter ...............................8-13
8.5 Suction filter ......................................................8-15
8.5.1 Suction filter specifications ........................................8-15
8.5.2 Suction filter operation ............................................8-16
8.5.3 Suction filter maintenance .........................................8-16
8.6 Gear pump .......................................................8-17
8.6.1 Main pump ....................................................8-17
8.6.2 Sub pump .....................................................8-18
8.7 Cylinders .........................................................8-19
8.7.1 Power steering cylinder ...........................................8-19
8.7.2 Main cylinder ..................................................8-21
8.7.3 Main cylinder specifications ........................................8-23
8.7.4 Assist cylinder, if equipped ........................................8-23
8.8 Valves ............................................................8-25
8.8.1 Main relief valve ................................................8-25
8.8.2 Installing the main relief valve ......................................8-26
8.8.3 Main relief valve specifications ......................................8-26
8.8.4 Main control valve ...............................................8-27
8.8.5 Steering orbit roll ................................................8-28
8.8.6 Slow return valve ...............................................8-29
8.8.7 Assembling precautions for the slow return valve ........................8-30
8.8.8 Slow return valve specifications .....................................8-30
8.8.9 Safety valve ...................................................8-31
8.8.10 Assembling precautions for the safety valve ...........................8-31
8.8.11 Safety valve specifications ........................................8-31
8.8.12 Power takeoff control valve .......................................8-32
8.8.13 Assembling precautions for the power takeoff control valve ................8-33
8.8.14 Power takeoff control valve specifications .............................8-33
8.8.15 Reduce valve .................................................8-34
8.8.16 Assembling precautions for the reduce valve ..........................8-36
8.8.17 Reduce valve specifications .......................................8-37
8.8.18 Control valve ..................................................8-37
8.8.19 Assembling precautions for the control valve ..........................8-41
8.8.20 Control valve specifications .......................................8-41
8.8.21 High-low valve (P1 type only) ......................................8-42
8.8.22 Joystick valve (J type only) ........................................8-44
8.8.23 Joystick valve specifications .......................................8-48
8.8.24 Boom valve operation ...........................................8-49
8.8.25 Bucket valve operation ..........................................8-54
8.8.26 Remote control valve ............................................8-57
8.8.27 Remote control valve specifications .................................8-57
8.8.28 Removing the remote control valve .................................8-58
8.8.29 Remote control valve assembly ....................................8-58
8.8.30 Installing the remote control valve ..................................8-59
8.9 Parts and hydraulic diagrams ......................................8-60
8.9.1 Front loader adapter .............................................8-60
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4283492M3
Table of contents
8.9.2 External auxiliary hydraulics ........................................8-61
8.9.3 Hydraulic control linkage ..........................................8-62
8.9.4 Auxiliary hydraulic valves ..........................................8-65
8.9.5 Joystick link and lever ............................................8-67
8.9.6 Position control sensor and lever ....................................8-77
8.9.7 Adjusting the position control lever ...................................8-78
8.9.8 Three-point linkage ..............................................8-79
8.9.9 Three-point linkage specifications ....................................8-80
8.9.10 Drawbar .....................................................8-81
8.10 Hydraulic system troubleshooting ................................8-82
9 Index .................................................................Index-1
Appendix “A”
AGCO Power Engine Diagnostic fault codes and trees . . . . . . . . . . . . . . . . . . Appendix
4608 / 4609 / 4610 Service Manual
4283492M3
Table of contents
4608 / 4609 / 4610 Service Manual
4283492M3
Table of contents
1. Introduction
1.1 Introduction ............................................................1-3
1.1.1 The service manual ....................................................1-3
1.1.2 Replacement parts ....................................................1-3
1.1.3 Units of measurement ..................................................1-3
1.1.4 Machine identification ..................................................1-3
1.1.5 Serial number plate ....................................................1-4
1.1.6 Engine identification ...................................................1-4
1.1.7 Chassis number ......................................................1-5
1.2 Specifications ...........................................................1-6
1.2.1 Engine specifications ...................................................1-6
1.2.2 Electrical specifications .................................................1-6
1.2.3 Transmission specifications ..............................................1-7
1.2.4 Power takeoff specifications .............................................1-7
1.2.5 Front axle specifications ................................................1-7
1.2.6 Rear axle specifications .................................................1-8
1.2.7 Brake specifications ...................................................1-8
1.2.8 Hydraulic specifications .................................................1-8
1.2.9 Fuel specifications .....................................................1-8
1.2.10 Operating slope angle .................................................1-9
1.2.11 Lubrication specifications ...............................................1-9
1.2.12 Capacities .........................................................1-10
1.2.13 Maximum load capacity ...............................................1-10
1.2.14 Wheel bolt torque chart ...............................................1-11
1.2.15 Tire inflation pressures ................................................1-12
1.3 General dimensions ....................................................1-14
1.3.1 Platform tractor dimensions .............................................1-14
1.3.2 Cab tractor dimensions ................................................1-15
1.4 Lubrication / fill points .................................................1-17
1.4.1 Lubrication and maintenance chart ........................................1-17
1.4.2 Initial lubrication and maintenance chart ....................................1-18
1.4.3 Lubrication fill and drain locations .........................................1-19
1.5 General precautions for disassembly and installation .....................1-20
1.5.1 Precautions for disassembling and installing .................................1-20
1.5.2 Precautions when installing according to standards parts ........................1-20
1.6 Tightening torque chart ................................................1-23
1.7 Conversion table .......................................................1-25
4608 / 4609 / 4610 Service Manual 1-1
4283492M3
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