Masonite MSNT1027 Instructions

Download

Page 1

Barn Door Installation Guide

BARN DOOR HARDWARE 83" STRAIGHT STRAP KIT

COMMON COMPONENTS

83-3/4" Track (5 h oles)

5/16 " (8mm x 9 0mm)

Drywall Screw and Anchor

Standard 1-3/8"

Thick D oor Strap Bolt s

Intern al

Floor-Mounted

Door G uide

TOOLS REQUIRED

Wall Spacer

Right Stopper

(RIGHT)

Anti-jump

Block

Optional

Wall-Mounted

Door G uide

(WA LL)

5/16 " (8mm x 6 0mm)

Carriage Bolt

Left Stopper

(LEFT)

#8 (4.2mm x 25m m)

Floor S crews

Optional

Floor-Mounted

Door G uide

(FLOO R)

5/16 " (8mm x 2 5mm) Anchor

(Pre-mounted to Carriage Bolt)

Straight Strap

Roller

1/4 (6 mm)

Floor Anchor

Optional

1-3/4" Thick Door

Strap Bolts

IMPORTANT BEFORE YOU BEGIN

Proper installation requires 2 people

When installing directly into a non-concrete wall. Do not attempt to install the track solely to the drywall or any wall surface as this may not support the weight of the track and mounted door.

The track must be installed onto a piece of solid wood blocking using mounting screws (sold separately).

Ensure the solid wood blocking is secured into the structural surface. Use a stud finder where necessary to locate studs and secure safely.

Typical solid wood blocking should be 83-3/4" (L) x 5-1/2" (H) x 7/8" (D).

If installing with the internal floor-mounted door guide, the door must be mortised (dado) 1/4" wide x 3/4" deep centrally.

Tape Measure Pencil Cordless Drill Phillips Screwdriver

Wrench Allen Key Level

Speed Square 1/4" Mortise Router Head

Requi red for

Floor- Mou nted Door

Guide Installation

1-800-663-DOOR masonite.com

An optional wall mounted door guide and optional floor mounted door guides have also been provided for non-mortised door installation.

Page 2

3/4" (19 mm)

1/4"

(6.3 mm)

Barn Door Installation Guide

3/4" (19 mm)

1/4"

(6.3 mm)

Center to stile or minimum of 2" (51 mm)

(51 mm)

BARN DOOR HARDWARE 83" STRAIGHT STRAP KIT

DOOR

PREPARATION

The barn door is supplied pre-mortise 1/4" wide x 3/4" deep groove centrally to the bottom of the door for use with the floor-mounted door guide. This will ensure smoothness of door travel side-to-side and will prevent the door from swinging in and out.

Note: optional wall- and floor-mounted door guides have also been provided in this kit should you not wish to use the floor-mounted door guide.

DOOR PREPARATION

STRAP INSTALLATION

The Barn Door is supplied with holes pre-drilled to install both of the straps securely.

IMPORTANT: For 1-3/8" Doors, please use the shorter standard bolts provided.

3/8"

(10 mm)

3/4" (19 mm)

1/4"

(6.3 mm)

For 1-3/4" Doors, please use the longer additional bolts provided.

DOOR PREPARATION - ANTI-JUMP

BLOCK INSTALLATION

Position each anti-jump block at least 1" from the edge of the Straps. Tighten slightly to secure in place.

Center to stile or minimum of 2" (51 mm)

(51 mm)

1-800-663-DOOR masonite.com

Page 3

Door height + 1 3/4”

78 3/4” (2000 mm)

Door height + 1 3/4”

Minimum 2” (51 mm)

3/8” (9.5 mm), 1/2” (12.7 mm) gap under the door

5/16” (8 mm)

Drill depth 1 3/8” (30 mm)

78 3/4” (2000 mm)

Door height + 1 3/4”

Minimum 2” (51 mm)

3/8” (9.5 mm), 1/2” (12.7 mm) gap under the door

Barn Door Installation Guide

BARN DOOR HARDWARE 83" STRAIGHT STRAP KIT

CONCRETE WALL PREPARATION

If installing into drywall - please proceed to step 7.

Position the track by measuring up from the door height (H) + 1 3/4" to the center of the track. This ensures a gap of 3/8" - 1/2" at the bottom. Ensure the track is level and leave a minimum of 2" from the end of the track to the side of the opening (as shown).

If installing with an opening for 80" standard door size, remove the top trim and cut the side trim horizontally along the height of the opening.

Minimum 2” (51 mm)

78 3/4” (2000 mm)

3/8” (9.5 mm), 1/2” (12.7 mm) gap under the door

CONCRETE WALL PREPARATION

Position the track in place ensuring that it is level, mark the holes on the track using a pencil and pre-drill 5/16" holes into the concrete using the track also as a guide.

Important: Before mounting track, slide both stoppers onto the end of the track inside the first hole.

Note: The stoppers are handed.

When installing directly into concrete, insert using the provided anchors and carriage bolts (with washers). Ensure to unscrew to separate the carriage bolt and anchor to install correctly, securing with a wrench.

CONCRETE TRACK INSTALLATION

5/16” (8 mm)

Drill depth 1 3/8” (30 mm)

1-800-663-DOOR masonite.com

Page 4

Door height + 1 3/4”

3/8” (9.5 mm), 1/2” (12.7 mm) gap under the door

Door height + 1 3/4”

Minimum 2” (51 mm)

81” x 5-1/2” x 7/8”

78 3/4” (2000 mm)

Solid wood blocking

3/8” (9.5 mm), 1/2” (12.7 mm) gap under the door

Door height + 1 3/4”

Minimum 2” (51 mm)

81” x 5-1/2” x 7/8”

78 3/4” (2000 mm)

Solid wood blocking

3/8" (10 mm)

Drill depth 1 3/8" (30 mm)

Barn Door Installation Guide

BARN DOOR HARDWARE 83" STRAIGHT STRAP KIT

DRYWALL WALL PREPARATION

When installing into drywall, a piece of 84" x 5-1/2" x 7/8" solid wood blocking is required to be mounted to the wall before proceeding with the track installation.

Position the solid wood blocking with track by measuring up from the door height (H) + 1-3/4" to the center of the track. Also ensure a gap of 3/8" - 1/2" at the bottom. Lastly, ensure the solid wood blocking is level and leave a minimum of 2" from the end of the blocking to the side of the opening (as shown).

If installing with an opening for 80" standard door size, remove the top trim and cut the side trim horizontally along the height of the opening.

Paint or stain the wood blocking to your desired finish.

Minimum 2” (51 mm)

78 3/4” (2000 mm)

81” x 5-1/2” x 7/8”

Solid wood blocking

3/8” (9.5 mm), 1/2” (12.7 mm) gap under the door

DRYWALL WALL PREPARATION

Position the track on top of the wood blocking ensuring levelness, mark the holes using a pencil and pre-drill 3/8" holes into the wood blocking using the track also as a guide.

Important: Before mounting track, slide both stoppers onto the end of the track inside the first hole.

Note: The stoppers are handed.

When installing into the solid wood block and wall, insert using the provided wall screws. Align each spacer to the track holes, inserting spacers and screws (with washers), securing with a wrench.

DRYWALL TRACK INSTALLATION

Solid wood blocking

3/8" (10 mm)

Drill depth 1 3/8" (30 mm)

1-800-663-DOOR masonite.com

Page 5

1/4" (8 mm)

Drill depth 1 3/16" (30 mm)

Barn Door Installation Guide

BARN DOOR HARDWARE 83" STRAIGHT STRAP KIT

HANGING

THE DOOR

Place the assembled door onto the secured track and tighten each anti-jump block. Ensure all parts are operating correctly by sliding the door side-to-side.

FLOOR-MOUNTED DOOR

GUIDE INSTALLATION

Once the door is plumb, position the floor-mounted door guide inside the mortised door, line up close to the opening. Slide the door side-to-side to ensure functionality for final placement then mark holes with a pencil and pre drill 1/4" holes. If drilling directly into a concrete floor, use the provided anchors.

OPTIONAL WALL-MOUNTED DOOR GUIDE INSTALLATION

Line up close to the opening, position and secure the wall-mounted door guide directly into the wall or trim, extending the guide as necessary to allow the door to travel side-to-side. Tighten to secure in place

Note: Adjust correctly for 1-3/8" or 1-3/4" thick doors for smooth opening and closing operation.

1/4" (8 mm)

Drill depth 1 3/16" (30 mm)

1/8" (3 1/2 mm)

Drill depth 1 3/16" (30 mm)

1-800-663-DOOR masonite.com

Page 6

1/8" (4 mm)

x2 Floor-mounted bottom guides x4 #8 5/8" pan head philips screws

Barn Door Installation Guide

BARN DOOR HARDWARE 83" STRAIGHT STRAP KIT

OPTIONAL FLOOR-MOUNTED

DOOR GUIDES INSTALLATION

Line up close to the opening, position both the floor-mounted door guides to allow the door to travel side-to-side on both sides of the door. Screw into place directly into the floor.

Note: Measure correctly for 1-3/8" or 1-3/4" thick doors for smooth opening and closing operation.

1/8" (4 mm)

Drill depth 1" (25.4 mm)

x2 Floor-mounted bottom guides x4 #8 5/8" pan head philips screws

STOPPER

INSTALLATION

Slide the door closed to correct position of both stoppers. Using the provided Allen key, tighten into position to complete the installation of the Barn Door Kit.

1-800-663-DOOR masonite.com