Masonite MSNT1017 Installation & Assembly

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Page 1

Anti-jump

Block

#8 (4.2mm x

25mm)

Floor Screws

# 10 x 2-1/2

Wood Screws

For mounting

wood block f or

3/8"

Washe r

5/16 "

(8mm x 90m m)

Track Mount

Lag Bolts

For dr ywall

installation with

wood blocking

3/4" (19 mm)

1/4"

(6.3 mm)

(51 mm)

IMPORTANT BEFORE YOU BEGIN

Read instructions fully before starting the installation of your barn door. Not following the installation instructions can cause the unit to work in an unsafe manner and cause injury.

The barn door kit has been designed to work as a total system. Any modification to the door or the hardware will void the warranty and may cause the unit to work improperly.

The weight of the barn door requires 2 people during installation.

Always wear appropriate personal protection equipment when using tools and follow manufacturer's operating instructions.

When installing directly into a non-concrete wall, do not attempt to install the track solely to the drywall or any wall surface as this may not support the weight of the track and mounted door.

The track must be installed onto a piece of solid wood blocking

3/4" (19 mm)

1/4"

(6.3 mm)

(51 mm)

Barn Door Installation Guide

BARN DOOR HARDWARE STRAIGHT STRAP KIT

COMMON COMPONENTS

Right

Stopper

1/4 (6 mm)

Floor Anchor

Left

Stopper

Intern al

Floor-Mounted

Door G uide

Straight Strap

Roller

Wall-Mounted

Door Guide

Optional

Standard 1-3/8"

Thick D oor Strap

Bolts

Floor-Mounted

Door Guide

Optional

Anti-jump

Block

# 10 x 2-1/2

Wood S crews

For mo unting

wood block for

drywall installation

#8 (4.2mm x

25mm)

Floor S crews

IMPORTANT BEFORE YOU BEGIN

Read instructions fully before starting the installation of your barn door. Not following the installation instructions can cause the unit to work in an unsafe manner and cause injury.

The barn door kit has been designed to work as a total system. Any modification to the door or the hardware will void the warranty and may cause the unit to work improperly.

TRACK COMPONENTS

78 -3 /4" or 8 3-3/4"

Track (5 holes)

Track depending

on model

TOOLS REQUIRED

Tape Measure Pencil Phillips Screwdriver Cordless Drill Drill bit*

Stud Finder Level Speed Square Hammer Step Ladder

Look for Symbol to ID important objective in step

Wall

Spacer

5/16 " (8mm x 6 0mm) Ca rriag e Bolt

and 5/ 16" (8 mm x 25m m) Ancho r

(Pre-mounted to Carriage Bolt)

For concrete wall

installation only

Washe r

(1/8 ", 1/4", 5/16 "

and 3/8")

NOTE: if installing i n concrete, masonry bits wil l be nee ded

* Depending o n mode l and mo unting appl icati on

3/8"

5/16 "

(8mm x 9 0mm)

Track Mount

Lag Bolts

For drywall

installation with

wood blocking

Wrench

(13mm, 16mm,

and 17mm)

The weight of the barn door requires 2 people during installation.

Always wear appropriate personal protection equipment when using tools and follow manufacturer 's operating instructions.

When installing directly into a non-concrete wall, do not attempt to install the track solely to the drywall or any wall surface as this may not support the weight of the track and mounted door.

The track must be installed onto a piece of solid wood blocking using mounting screws (included in some complete kits).

Ensure the solid wood blocking is secured into the structural surface. Use a stud finder where necessary to locate studs and secure safely.

Warranty and finishing instructions are available on Masonite.com. Failure to finish the door prior to installation voids the warranty.

Page 2

3/4" (19 mm)

1/4"

(6.3 mm)

Center to stile or minimum of 2" (51 mm)

(51 mm)

3/4" (19 mm)

1/4"

(6.3 mm)

3/8"

(10 mm)

Center to stile or minimum of 2" (51 mm)

(51 mm)

BARN DOOR INSTALLATION GUIDE | BARN DOOR HARDWARE STRAIGHT STRAP KIT

HARDWARE MATCH UP GUIDE

Refer to the following full scale hardware drawings to quickly match up the hardware.

Standard 1-3/8"

Thick Door Strap Bolts

# 10 x 2-1/2"

Wood Screws

5/16" (8mm x 60mm)

Carriage Bolt

Tape Measure

Speed Square

DOOR PREPARATION

STRAP INSTALLATION

Some models may not be pre-drilled for mounting rollers. If needed, use a 3/8" dia drill bit to drill mounting holes through the door using the strap as a template. Install straps with roller on the door with bolts provided using a 16mm & 17mm wrench. (FIGURE 1)

IMPORTANT: For 1-3/4" thick door, use longer bolts that are provided.

NOTE: If you have a decorative attachment, please see (FIGURE 1A) for how to attach.

5/16" (8mm x 90mm)

Track Mount Lag Bolt

FIGURE 1. Roller Installation

IF REQUIRED

16mm & 17mm Wrench

FIGURE 1A

Decorative Attachment

Installation

DOOR PREPARATION

ANTI-JUMP BLOCK INSTALLATION

Position each anti-jump block at least 1" from the edge of the straps.

The hole for the anti jump blocks should be offset from the center of the door so the block can be rotated out of the way to be able to hang the door on the track. (FIGURE 2)

Note: For concrete wall installation proceed to step 3. For Drywall installation proceed to step 6.

FIGURE 2.

Anti-jump blocks

installation

Page 3

Track length

Door height + 1 3/4”

3” from opening

3/8” (9.5 mm), 1/2” (12.7 mm) gap under the door

5/16” (8 mm)

Drill depth 1 3/8” (30 mm)

Track length

Door height + 1 3/4”

3” from opening

3/8” (9.5 mm), 1/2” (12.7 mm) gap under the door

BARN DOOR INSTALLATION GUIDE | BARN DOOR HARDWARE STRAIGHT STRAP KIT

Tape Measure

Speed Square

Hammer

MARKING TRACK LOCATION FOR

CONCRETE WALL INSTALLATION

IF INSTALLING INTO DRYWALL PLEASE PROCEED TO STEP 6.

Using a ladder, tape measure and speed square, find the center line position of the track by adding 1-3/4" to the door height and measuring up from the floor. Mark with a pencil.

To find end location of the track, measure 3" over from edge of opening. Mark with a pencil. (FIGURE 3)

When installing with a standard 80" height opening, the top trim will need to be removed, and the top of the side trim cut horizontally along the height of the opening. (NOT SHOWN)

CONCRETE WALL

PREPARATION

Position the track in place using the marks in the previous step. Ensuring it is level and using the track as a template, mark mounting hole locations for the track using a pencil. (FIGURE 4) See installation tip below.

FIGURE 3. Locate the position of the track

Track length

3/8” (9.5 mm),

3” from

Door height + 1 3/4”

opening

1/2” (12.7 mm) gap under the door

FIGURE 4. Drilling mounting holes in concrete

5/16” (8 mm)

5/16 " (8mm x 6 0mm)

Carriage Bolt

3/8" Wa she r

5/16 " (8mm x 2 5mm)

Anchor

Predrill the concrete at marked location using 5/16" masonry drill bit.

Remove metal anchors from bolts and install into holes using a hammer. (FIGURE 5)

INSTALLATION TIP: locate and temporarily install track with one end bolt without spacer. This will hold one end of the track up so you can move the free end to ensure the track will be level then proceed to mark the other locations of mounting holes.

CONCRETE TRACK

PREPARATION

Install track with bolts, washers and spacers using 13mm wrench. (FIGURE 5)

FIGURE 5. Track mount

Drill depth 1 3/8” (30 mm)

13mm Wrench

Page 4

Track length

Door height + 1 3/4”

3” from opening

3/8 (9.5 mm), 1/2” (12.7 mm) gap under the door

Track length

Door height + 1 3/4”

3” from opening

3/8 (9.5 mm), 1/2” (12.7 mm) gap under the door

3/8” (9.5 mm), 1/2” (12.7 mm) gap under the door

Door height + 1 3/4”

3” from opening

Track length

Solid wood blocking

Track length

Door height + 1 3/4”

3” from opening

3/8 (9.5 mm), 1/2” (12.7 mm) gap under the door

3/8” (9.5 mm), 1/2” (12.7 mm) gap under the door

Door height + 1 3/4”

3” from opening

Track length

Solid wood blocking

Framing material

(studs)

3/8” (9.5 mm), 1/2” (12.7 mm) gap under the door

Track length

Solid wood blocking

BARN DOOR INSTALLATION GUIDE | BARN DOOR HARDWARE STRAIGHT STRAP KIT

Tape Measure

Speed Square

Tape Measure

DRY WALL

PREPARATION

When installing on drywall or plaster, a 1 x 4 wood board must first be fastened to the structural wall members (studs) behind the drywall before mounting the track.

Using a ladder, tape measure and speed square, find the center line position of the track by adding 1-3/4" to the door height and measuring up from the floor. Mark with a pencil.

To find end location of the track, measure 3" over from opening mark location. (FIGURE 6)

NOTE: Mounting board to have same center as track. End of mounting board may vary from track end. See Step 7.

When installing with a standard 80" height opening, the top trim will need to be removed and the top of the side trim cut horizontally along the height of the opening. (NOT SHOWN)

MARKING

MOUNTING HOLES

On a flat surface, center the track on the mounting board (insure the track is straight on the board). Mark locations of track mounting holes onto board. (FIGURE 7)

FIGURE 6. Locate the position of track and mounting board

Track length

Solid wood blocking

3/8” (9.5 mm),

Door height + 1 3/4”

3” from opening

1/2” (12.7 mm) gap under the door

FIGURE 7. Marking mounting holes on mounting board

Pencil

Phillips

Screwdriver

Stud Finder

# 10 x 2-1/2

Wood S crews

ATTAC H ING

MOUNTING BOARD

Use the stud finder to find the framing material (studs) behind the drywall. Mark locations. (Remember to mark location so that you will be able to see them when mounting 1x4 board.)

Position the mounting board on the wall ensuring it is level. Attach through drywall into studs using #10 x 2-1/2 screws (2 per stud location). Predrill with 1/8” drill bit. Position screws so they do not interfere with track mounting holes. (FIGURE 8)

INSTALLATION TIP: Locate and install one screw at end of board first. This will hold one end of the board so you can move the free end and ensure the board is level as you install the other #10 x 2-1/2” screws.

FIGURE 8. Attaching mounting board to studs

Framing material

(studs)

1/8" (2" deep)

Drill depth 1 3/16" (30 mm)

Page 5

3/8” (9.5 mm), 1/2” (12.7 mm) gap under the door

Door height + 1 3/4”

Minimum 2” (51 mm)

81” x 5-1/2” x 7/8”

78 3/4” (2000 mm)

Solid wood blocking

3/8” (9.5 mm), 1/2” (12.7 mm) gap under the door

Door height + 1 3/4”

Minimum 2” (51 mm)

81” x 5-1/2” x 7/8”

78 3/4” (2000 mm)

Solid wood blocking

3/8" (10 mm)

Drill depth 1 3/8" (30 mm)

x2 Floor-mounted bottom guides x4 #8 5/8" pan head philips screws

BARN DOOR INSTALLATION GUIDE | BARN DOOR HARDWARE STRAIGHT STRAP KIT

5/16 " (8mm x 9 0mm)

Track Mount Lag Bolts

MOUNTING

TRACK TO BOARD

Drill 1/4" dia pilot holes for track mounting lag bolts into board at marked locations from Step 7. (FIGURE 9)

ATTACHING TRACK

Attach track to mounting board with 3-3/4" lag bolts with spacers and washers using 13mm wrench. (FIGURE 10)

Washers can be found on concrete bolts.

TO MOUNTING BOARD

FIGURE 9. Drilling for track mounting lag bolts

Solid wood blocking

1/4 " d i a

3/8" (10 mm)

Drill depth 1 3/8" (30 mm)

FIGURE 10. Attaching track and installing stoppers

Solid wood blocking

Slide stoppers on both ends of track (note the stoppers are handed). Secure with set screws using the allen wrench that is included with stoppers.

HANGING DOOR AND

ADJUSTING STOPPERS

Place assembled door with roller onto track and rotate anti-jump block. Slide door back and forth to test how well the door covers the opening. Reposition stoppers as needed. (FIGURE 11)

If less travel of the door is required, the stoppers can be moved inside end mounting bolts. Remove the end mounting bolts and spacers, slide the stopper to the new location and reinstall bolt and spacer.

13mm Wrench

FIGURE 11. Hanging door and adjusting stoppers

Page 6

1/4" (8 mm)

Drill depth 1 3/16" (30 mm)

BARN DOOR INSTALLATION GUIDE | BARN DOOR HARDWARE STRAIGHT STRAP KIT

FLOOR-MOUNTED DOOR

GUIDE INSTALLATION

Used for standard doors that are grooved in the bottom of the panel for the guide.

With the door hanging straight, position the floormount door guide inside groove in the bottom of the door. Slide the door side to side to ensure the guide is properly placed. Mark location of the guide.

Attached guide with supplied screws. If needed supplied anchors can be used by drilling 1/4" dia holes. (FIGURE 12)

To fasten guide the door may need to be removed or slide out of the way by loosening one of the stoppers.

OPTIONAL WALL-MOUNTED

DOOR GUIDE INSTALLATION

The Wall-Mounted Guide can be used if the floor condition makes it difficult to attach

the floor mounted guide.

Close to the opening, position and secure the wallmounted door guide directly into the wall or trim, extending the guide as necessary to allow the door to travel side-to-side. Tighten to secure in place.

FIGURE 12. Attaching ﬂoor mounted door guide

1/4" (8 mm)

Drill depth 1 3/16" (30 mm)

IF NEEDED

FIGURE 13. Attaching optional wall mounted door guide

1/8" (3 1/2 mm)

Drill depth 1 3/16" (30 mm)

To fasten guide the door may need to be removed or slide out of the way by loosening one of the stoppers.

ATTACHING OPTIONAL FLOOR

GUIDES USING SIDE METHOD

For custom doors that are not grooved on the bottom, the side guides can be used.

Close to the opening, position both the floor-mounted door guides to allow the door to travel side-to-side on both sides of the door. Screw into place directly into the floor.

To fasten guide the door may need to be removed or slide out of the way by loosening one of the stoppers.

1/8" (4 mm)

Drill depth 1" (25.4 mm)

FIGURE 14. Attaching optional ﬂoor

guides using side method

x2 Floor-mounted bottom guides x4 #8 5/8" pan head philips screws

Page 7

1/8" (4 mm)

x2 Floor-mounted bottom guides x4 #8 5/8" pan head philips screws

BARN DOOR INSTALLATION GUIDE | BARN DOOR HARDWARE STRAIGHT STRAP KIT

FINAL CHECK OF STOPPERS

AND ANTI-JUMP BLOCKS

Check to see that stoppers are properly located and tightened in place. Also check to see that anti-jump blocks are rotated correctly and tightened.

FIGURE 15. Securing stoppers and anti-jump blocks