User Manual
Charger for
LiFePO4 Batteries
EN
User Manual
Language specific user manuals are available on
www.mascot.no/downloads/usermanuals
Bruksanvisning
Käyttöohjeet
Bedienungsanleitung
Mode d’emploi
Manual de instrucciones
Istruzioni per l’uso
MASCOT ELECTRONICS AS
P.O.Box 177, N-1601 Fredrikstad, NORWAY
Phone: +47 69 36 43 00 • Telefax: +47 69 36 43 01
E-mail: sales@mascot.no • Web: www.mascot.no
Doc.no. 5240D - Part No. 205240 - 19.06.2019
1
IMPORTANT SAFETY INSTRUCTIONS!
TO REDUCE THE RISK OF FIRE AND ELECTRIC SHOCK:
READ THROUGH THESE INSTRUCTIONS PRIOR TO USING THE PRODUCT.
CAREFULLY FOLLOW THESE INSTRUCTIONS WHEN USING THE PRODUCT.
RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE.
compound and is dust-tight and protected against
the effects of temporary immersion in water
CAUTION! DOUBLE POLE / NEUTRAL FUSING!
This product is designed for indoor use. (Not
applicable to products marked ”IP67”)
IP4X IP41 IP44
A version of this product marked ”IP41” may be
available. This version is protected against ingress
of solid objects larger than 1.0 mm and the effects of vertically falling drops of water according to
standard EN/IEC 60529.
A version of this product marked ”IP4X” or ”IP40”
may be available. This version is protected against
ingress of solid objects larger than 1.0 mm.
A version of this product marked ”IP44” may be
available. This version is protected against ingress
of solid objects larger than 1.0 mm and the
effects of water splashed against the enclosure
from any direction according to standard EN/
IEC 60529.
A version of this product, marked with a symbol
with two drops of water and/or ”IP67”, may be
available. This version is filled with a potting
IP67
according to standard EN/IEC 60529, but must
not be immersed in water for longer periods
of time.
Products marked with the “double square
symbol” are double insulated (Insulation Class II).
Products without this mark are Class I (relies on
safety earth for protection).
WARNING: To avoid risk of electric shock, Class
I products must only be connected to a supply
mains with protective earth.
At the end of their service life electric and
electronic equipment and their accessories shall
not be discarded with the municipal waste but be
disposed of using separate collection, treatment,
recovery/recycling and environmentally sound
disposal. This also applies to any potentially bio
hazardous parts and accessories. If in doubt;
contact your local authorities to determine the
proper method.
Technical specifications for your product:
See tables, the marking on the
product or www.mascot.no
2
Cautions to observe prior to use
• The intended use for this product is to charge
a battery or a battery powered electrical
accessory (NiCd/NiMH, Lead-Acid, Lithium-Ion
or LiFePO4 batteries) or to be used as a Power
Supply to power an electrical accessory. Please
see the marking on the product you have to
verify the type of product you have and read
the applicable instructions and technical
specifications included with this manual.
• This product may be used by unskilled operators, under the condition that these instructions
are followed.
• Unskilled operators may contact the supplier
or manufacturer for assistance, if needed, in
setting up, using or maintaining this product
and to report unexpected operation or events.
• This appliance can be used by children aged
from 8 years and above and persons with reduced physical, sensory or mental capabilities
or lack of experience and knowledge if they
have been given supervision or instruction concerning use of the appliance in a safe way and
understand the hazards involved. Do not allow
small children to handle this product while
unattended as cables may represent a risk for
strangulation and small parts may represent a
risk for inhalation or swallowing.
• Do not allow animals to come into contact
with this product. Some animals are known to
cause damage to cables etc which may be a
potential for risk of electric shock and excessive
temperatures. Also, cables and small parts may
represent a strangulation risk for the animal.
• If the product is equipped with a mains cord,
please check that the cord is not damaged. If
the cord is damaged, the product must not be
used until the cord is replaced. Replacement
should be carried out by qualified personnel.
• The mains socket outlet used should always
be easily accessible to facilitate immediate
removal of the products mains supply should
an operational error occur during use. If the
product has a detachable mains cord the
appliance coupler may be used as a disconnect
device.
• The product is “switched on” by inserting
the mains plug into the mains socket and “switched off” by disconnecting the mains plug from
the mains socket.
• The product may be connected to an IT type
mains supply.
• For use in U.S.A.:
- Be sure to use 125V 15A receptacle configuration before plugging in.
- Use a UL817-standard compliant mains cord
(plug type NEMA 1-15, cord type SJT or SVT).
• For use outside U.S.A:
Use a mains cord compliant with the country
specific requirements.
• The time from powering this product until its
full function starts may exceed 15 seconds.
• Should an operational error or unexpected
change in the performance occur during
use; disconnect the product from the mains
immediately by disconnecting the mains plug
from the mains socket and contact the supplier
or manufacturer (see contact details on the
front of this document).
• When not in use please think about disconnecting the product from the mains. This will
reduce the risk of hazards, reduce the products
environmental impact and save electricity
costs.
• To avoid overheating make sure there is
sufficient room for the circulation of air around
the product when in use. Do not cover it up.
• Even though this product complies with
relevant safety standards it should not be in
contact with human skin for long periods as
some people may get allergies or injuries from
long-term contact with moderate temperatures
and/or plastic materials.
• Prior to using this product with accessories
3
and/or interconnected equipment please
carefully read its respective User Manuals.
• If the product is supplied with exchangeable
output plugs, please see separate page for
assembly.
• Output cables having a modular plug ( similar
to a telephone connector) must never be
connected to a telephone outlet.
• Products with a welded plastic housing or rated
IP 67 are not repairable. For such products the
supply cord cannot be replaced. If the cord is
damaged the appliance should be scrapped.
Please contact your supplier for replacement
part.
• This product contains hazardous voltages and
there are no user replaceable parts inside the
product. Never attempt to remove the cover.
• WARNING: No modification of this equipment
is allowed. Any repair/service should be
carried out by qualified personnel who may get
assistance by contacting the manufacturer or
the manufacturer’s agent.
• Products specified to have automatic polarity
protection must be switched off if a battery is
connected with reverse polarity. The protection
will be automatically reset when the polarity
has been corrected.
• In chargers specified to have a replaceable fuse
as polarity protection the fuse must be replaced
if the battery has been connected with reverse
polarity. When replacing the fuse; a fuse of the
same type and rating must be used.
• If the product is specified to comply with the
standard for Medical Electrical Equipment
(standards based on IEC60601-1) it complies
with some of the requirements for medical electrical equipment and may be used in medical
applications and hospital environments.
• The product must be kept away from sources
of heat and may not be used in the vicinity
of flammable anesthetic gases or in other
environments with flammable or explosive
atmosphere.
• If the product is specified to comply with the
standard for Medical Electrical Equipment
for Home Healthcare Environment (standard
IEC60601-1-11) it may be used in medical
applications used in a home healthcare
environment.
NOTE: Products relying on safety earth for
protection (Class I) may not be used in home
healthcare environment unless they are
permanently wired to the building installation:
Installation must only be carried out by qualified
service personnel, following the below instructions:
- The protective earth conductor must be min.
0.75 mm2.
- Connect the protective earth conductor to the
external protective earthing system.
- Verify that the protective earth terminal used is
connected to the external protective earthing
system.
- Verify the integrity of the external protective
earthing system.
• This product converts the mains voltage to
a safety extra low voltage.
The output from products applying with 2MOPP
insulation ( model names followed by ”P”) may
be treated as Applied Part Type B or Type BF
according to standard EN/IEC 60601-1 and
may come in physical contact with a patient.
The housing of the product shall not be allowed
to contact the patient.
• This product must be operated in an environment within temperature range +5 to +40°C,
humidity 15 - 93 % RH and atmospheric
pressure 70 - 106 kPa (700 - 1060 hPa). If the
product has recently been stored or transported
at conditions ouside this range; please wait for
30 minutes before operating the product.
• Expected service life of this product and accessories delivered with this product is three (3)
years, if operated as indicated above. However;
the guarantee times indicated in document
”TERMS OF SALES AND DELIVERY FOR MASCOT AS” apply (available at www.mascot.com).
4
• Environmental parameters during transport
and storage between uses: temperature range
-25 to +85 °C, humidity 15 - 93% RH NC and
atmospheric pressure 70 - 106 kPa (700 1060 hPa).
• If stored for longer periods of time the
environmental parameters should be within
the temperature range +5 to +35°C, humidity
range 10 - 75% RH NC and atmospheric
pressure 70 - 106 kPa (700 - 1060 hPa) to
maintain the products expected service life.
• Expected shelf life of this product is one (1)
year, if stored as indicated above.
• This product complies with the requirements to
electromagnetic compatibility for medical electric equipment and for use in residential, office
or light industrial environment but all electric
products imply a potential for electromagnetic
or other interference between the product and
other devices. If such interference is suspected
please disconnect the product from the mains
and consult a qualified technician, your supplier
or the manufacturer.
• No special maintenance procedure is required
but if the product gets dusty or dirty it should
be wiped clean using a dry cloth while the
product is disconnected from the mains. No
other maintenance should be necessary.
• For products having a plastic casing, please
avoid any contact with lotions, oils, grease
and solvents as most types of plastic may be
degraded by such chemicals. Also make sure to
position, operate and store such products away
from UV-light and direct sunlight.
• Position, operate and store this product only
under reasonable foreseeable environmental
conditions with respect to magnetic fields,
EM-fields, electrostatic discharges, pressure or
variations in pressure, acceleration etc.
• If this product is used with or mounted in a
vehicle it may only be used when the vehicle is
not in use.
• When in use, position this product so that
the label can be read – within 40 cm of the
operator.
• Turn the product off and allow it’s housing to
cool down prior to moving it to another location.
Cautions to observe prior to charging LiFePO4-batteries
• LiFePO4 chargers are designed for charging LiFePO4 (LFP) batteries only. Make sure you have
the correct battery charger for the chemistry
and number of cells in series.
If the number of cells in series in the battery
pack is not known you can calculate it by
dividing the voltage indicated by 3.2VDC for
LiFePO4 (e.g. a 12.8VDC LFP battery contains
4 LiFePO4 cells).
Make sure the charge voltage indicated on the
charger corresponds to the number of battery
cells in series multiplied by 3.65VDC (e.g. a
4 cell LFP battery is typically charged using
14.6VDC).
NOTE: The voltages indicated above are typical
and may vary between battery types and battery makes. If in doubt; consult the specifications
for your battery.
• Make sure the specifications for your battery
allows for the maximum charge current indicated on the charger.
• Make sure the specifications for your battery
allows for the environmental conditions present
during charging.
• Never attempt to charge batteries that are not
rechargeable.
• We recommend that you connect the charger
to the mains before connection is made to the
battery. This will reduce the sparks that may
occur due to difference in potential between
charger terminals and battery terminals.
5
Note! Make sure the charger terminals are not
short-circuited and ensure that the polarity is
correct.
• Please ensure correct polarity when connecting
to the battery terminals. Reverse polarity
connection may, in some chargers (see the
chargers specifications), result in a fuse
blowing, requiring replacement or leaving the
charger useless.
• The charge cycle starts when the charger is
connected to the mains.
• If the charger is disconnected from the mains
voltage during a charge cycle the charger will
start a new charge cycle when it is reconnected
to the mains.
• The recommended minimum and maximum
battery capacity for which the specific charger
can be used vary from battery to battery. Please follow the datasheet and recommendations
from the battery manufacturer. In our tables we
use typical 2C as a maximum current for LiFePO4 cells. 2C means that charge current for a
1Ah battery should be max 2A. Thus the typical
minimum capacity recommendation is 1Ah
for a 2A charger. For max battery capacity we
have used C/40 for chargers with timer (and/or
uC) and 100 times current detection levels for
chargers using only this termination method.
For a 2A charger with 0.2A current detection
level the max capacity recommended will be
100 x 0.2A = 20Ah. Again this is just typical
recommendations. Please read recommendations and datasheets from battery manufacturer.
6
Explanation of LiFePO4 battery charge cycle
INDICATOR: GREEN
Charge Voltage
Charge Current
INDICATOR: ORANGE
Charge Voltage
Step 2
Top-up Charge
Step 3
Float Charge
Step 1
Boost Charge
Cut-Off Current
Diagram: A
Orange
Orange
Orange
(See tables for methods for each charger model.)
Charging method A
STEP 1 – BOOST CHARGE
To start a charge cycle; connect the charger to the mains.
The charger is in constant current mode, charging with the maximum current indicated on
the charger, the LED-indication on the charger is ORANGE. This step allows rapid charging
of your battery until the battery reaches typically 80 - 95% of its capacity.
STEP 2 – TOP-UP CHARGE
The charger is in constant voltage mode, charging with a decreasing current until the
current is below the chargers charge termination level (indicated on the charger). The
LED-indication on the charger is ORANGE. The battery is charged to its full capacity at the
end of this step
STEP 3 –FLOAT CHARGE
The LED-indication on the charger is GREEN and the battery is fully charged.
The charge voltage is at float level and the charger may remain connected to the battery.
The charger will return to Step 1 if the battery is used. A load larger than the cut-off
current will initiate a new charge cycle.
Orange
Orange
Green
7
Orange
Orange
Charging method B
Orange
Orange
Green
Orange
INDICATOR:
YELLOW
INDICATOR: GREEN
Charge Voltage
Charge Current
INDICATOR: ORANGE
Charge Voltage
Step 2
Top-up Charge
Step 3
Float Charge
Step 1
Boost Charge
Cut-Off Current
Diagram: B
STEP 1 – BOOST CHARGE
To start a charge cycle; connect the charger to the mains.
The charger is in constant current mode, charging with the maximum current indicated
on the charger, the LED-indication on the charger is ORANGE. This step allows rapid
charging of your battery until the battery voltage has increased to a certain set level
STEP 2 – TOP-UP CHARGE
When the battery voltage has increased to a certain set level the charger enters constant
voltage mode, charging with a decreasing current until the current is below the chargers
charge termination level (indicated on the charger). The LED-indication on the charger is
ORANGE.
When the battery has reached typically 90 - 95% of its full capacity the charge current
has dropped below a set level and the LED-indication on the charger changes to YELLOW
to indicate that the battery is almost fully charged and may be ready for use. The constant
voltage charge continues and the battery reaches its full capacity at the end of this step
STEP 3 - FLOAT CHARGE
The LED-indication on the charger is GREEN and the battery is fully charged.
The charge voltage is at float level and the charger may remain connected to the battery.
The charger will return to Step 1 if the battery is used. A load larger than the cut-off
current will initiate a new charge cycle.
Orange
Orange
Yellow
Green
8
Charging method C
Orange
Orange
Orange
Orange
Green
Cut-Off Current
INDICATOR:
YELLOW
INDICATOR: GREEN
Charge Voltage
Charge Current
INDICATOR: ORANGE
Charge Voltage
Step 2
Timer Charge
Step 3
Float Charge
Step 1
Boost Charge
Diagram: C
STEP 1 – BOOST CHARGE
To start a charge cycle; connect the charger to the mains.
The charger is in constant current mode, charging with the maximum current indicated on
the charger, the LED-indication on the charger is ORANGE (or RED 9640). This step allows
rapid charging of your battery until the battery reaches typically 80 - 95% of its capacity.
STEP 2 –TIMER CHARGE
The charger is in constant voltage mode, charging with a decreasing current. The
LED-indication on the charger is YELLOW. The charger is now in timer mode indicated by
the YELLOW LED and will remain in this mode until time interval is completed. The battery
is charged to its full capacity at the end of this step.
STEP 3 - FLOAT CHARGE
The LED-indication on the charger is GREEN and the battery is fully charged.
For Li-Ion batteries the charge current is zero and the battery has been charged it its full
capacity.
The charge voltage is at float level and the charger may remain connected to the battery.
The charger will return to Step 1 if the battery is used. A load larger than the constant
current level in Step 1 will initiate a new charge cycle.
Orange
Yellow
Green
9
INDICATOR:
FLASHING YELLOW
INDICATOR: GREEN
Charge Current
INDICATOR: YELLOW
Charge Voltage
Battery Voltage
Cut-Off Current
Safety Timer (72 hours)
Step 3
Float Charge
Step 0
Start Timer
(10 min)
Step 1
Boost Charge
Start Current
Low
Current Start-Up at Vbatt <2.6V/cell
Error Mode if <2.6V/cell after 10 minutes
Diagram: D
Charge Voltage
Step 2
Top-up Charge (max 1h)
Charging method D
STEP 1 - BOOST CHARGE
LED-indicator: YELLOW
The charger is in constant current mode (CC), charging with the
maximum current until battery voltage reach Top-Up level.
STEP 2 – TOP-UP CHARGE
The charger is in constant voltage mode. The LED-indication will be FLASHING YELLOW
during Top-up charge. The charger stays in this mode until the charge current decreases
to charge termination level or the Top-Up Charge Timer runs out. The battery is charged
to its full capacity at the end of this step
STEP 3 – FLOAT CHARGE
The LED-indication on the charger is GREEN and the battery is fully charged.
The charger is in float mode. The charge voltage is at float level and the charger may
remain connected to the battery.
The charger will return to boost charge if the battery is used.
BATTERY NOT CONNECTED INDICATIONS
Battery not connected is indicated by FLASHING GREEN
Yellow
Yellow
Green
10
How to connect exchangeable
DC-output plugs
1. To connect for desired polarity, both plug
ends are clearly marked.
2. When connected, the female plug is also
3 1 2
marked on each side to identify plug polarity.
3. Shows the center polarity of the plug.
How to connect exchangeable AC-plugs
The following exchangeable AC plugs are available:
Type 018110 - ”EURO” 250V 2.5A (EN50075/IEC83 C5 II)
Type 018111 - ”US” 125V 2.5A
(NEMA 1-15 / CSA-C22.2 No.42)
Type 018112 - ”UK” 250V 13A (BS 1363)
Type 018114 - ”AUS” 250V 10A (AS/NZS 3112)
Mains Cord Set is available on request if you wish your product to be ”DeskTop”
11
Electromagnetic Compatibility
In order to regulate the requirements for EMC (electromagnetic compatibility) with the aim of preventing
unsafe product situations, the EMC EN60601-1-2 standard has been implemented. This standard defines
the levels of immunity to electromagnetic interference as well as maximum levels of electromagnetic
emissions for medical devices. Medical devices manufactured by Mascot have been tested and conform
with the requirements of
IEC/EN 60601-1-2, 3rd & 4th edition, nevertheless, special precautions may need to be observed:
The Mascot products are suitable for use in Domestic, Residential, Office and Hospital environment,
except in special locations where EM Disturbances are known to be high, such as near High Frequency
Surgical Equipment or Magnetic Resonance Imaging systems.
When used according to its specification the User can expect the product to fulfil it's essential performance, being powering Medical Electrical Devices or charging batteries for Medical Electrical Devices.
WARNING: Use of this equipment adjacent to or stacked with other equipment should be
avoided because it may result in improper operation. If such use is necessary, this equipment
and the other equipment should be observed to verify that they are operating normally.
WARNING: Use of accessories, transducers and cables other than provided by the manufacturer could result in increased electromagnetic emissions or decreased electromagnetic
immunity of this equipment and result in improper operation.
WARNING: Portable RF communications equipment should be used no closer than 30 cm
(12 inches) to any part of the power supply or battery charger, including cables. Otherwise,
degradation of the performance of this equipment could result.
Guidance and manufacturer’s declaration
The Masot products are intended for use in the electromagnetic environment specified below. The
customer or user should ensure that it is used in such an environment.
Test / Standard Compliance level Guidance
Emission:
RF emissions,
CISPR 11
Harmonic emissions,
IEC 61000-3-2
Voltage fluctuations /
flicker emissions,
IEC 61000-3-3
Group 1, Class B
-
-
Suitable for use in all establishments, including domestic establishments and those
directly connected to the public low-voltage
power supply network that supplies buildings used for domestic purposes.
RF emissions not likely to cause any interference in nearby electronic equipment.
However, a separation distance of 30 cm
shall be maintained.
12
Test / Standard Compliance level Guidance
Immunity:
Electrostatic discharge
(ESD),
IEC 61000-4-2
Electrostatic fast
transient / burst,
IEC 61000-4-4
Surge, IEC 61000-4-5
Voltage dips, short
interruptions and
voltage variations on
power supply lines,
IEC 61000-4-11
Power frequency
magnetic field
IEC 61000-4-8
Conducted RF,
IEC 61000-4-6
Radiated RF,
IEC 61000-4-3
These guidelines may not apply in all situations.
Electromagnetic propagation is affected by absorption and reflection from structures, objects
and people and field strengths from fixed transmitters, such as base stations for radio (cellular/
cordless) telephones and land mobile radios, amateur radio, AM and FM radio broadcasts and TV
broadcasts cannot be predicted theoretically with accuracy.
To assess the electromagnetic environment due to fixed RF transmitters an EM site survey
may be considered. If the measured field strength in the location exceeds the applicable RF
compliance level above, the Mascot product should be observed to verify normal operation. If
abnormal performance is observed, additional measures may be necessary, such as re-orienting
or relocating the product.
± 8 kV contact
± 15 kV air
± 2 kV for AC-power lines
± 1 kV for output lines
± 1 kV line to line
± 2 kV line to earth
(if applicable).
<5% UT (0.5 cycle)
40% UT (5 cycles)
70% UT (25 cycles)
<5% UT for 5 s
UT = AC Input Voltage prior
to test.
3 A/m (50/60 Hz)
3 Vrms
150 kHz to 80 MHz
3V/m for Professional
healthcare environment.
10 V/m for Home Healthcare environment.
80 MHz to 2.7 GHz
Temporary loss of function may be
experienced while the product is subject
to the phenomena.
The product is expected to recover to it’s
normal operation.
Not applicable for non-magnetic field
sensitive devices.
Temporary loss of function may be
experienced while the product is subject
to the phenomena.
The product is expected to recover to it’s
normal operation.
13
0.44Ah – 10Ah
0.88A < 18.25V
18.25V > 100mA
17.45V < 100mA
0.9A < 14.6V
14V < 100mA
0.45Ah – 10Ah
14.6V > 100mA
35V < 100mA
0.45A < 36.5V
0.23Ah – 10Ah
36.5V > 100mA
0.5A < 32.85V
0.25Ah – 10Ah
31.5V < 100mA
32.85V > 100mA
56V < 100mA
0.28A < 58.4V
0.14Ah – 10Ah
58.4V > 100mA
0.3A < 54.75V
0.15Ah – 10Ah
54.75V > 100mA
52.56V < 100mA
49V < 100mA
0.32A < 51.1V
0.16Ah – 10Ah
51.1V > 100mA
1.3A < 10.95V
10.95V > 100mA
10.45V < 100mA
1.3A < 7.3V
7V < 100mA
7.3V > 100mA
Charge diagram A
1 cell (3.2V) 2 cell (6.4V) 3 cell (9.6V) 4 cell (12.8V) 5 cell (16V)
1.3A < 3.65V
3.5V < 100mA
3.65V > 100mA
indicator
Charge LED
Orange CC ch.:
Orange CV ch.:
Green ch. complete:
50-60Hz
100-240Vac
Input voltage
2240(P)
2241(P)
0.65Ah – 10Ah
0.65Ah – 10Ah
0.65Ah – 10Ah
Rec. batt. capacity:
max. 0.35A
0.56A < 29.2V
0.64A < 25.55V
6 cell (19.2V) 7 cell (22.4V) 8 cell (25.6V) 9 cell (28.8V) 10 cell (32V)
0.73A < 21.9V
indicator
Charge LED
Orange CC ch.:
Input voltage
14
28V < 100mA
0.28Ah – 10Ah
29.2V > 100mA
0.32Ah – 10Ah
24.5V < 100mA
25.55V > 100mA
21V < 100mA
0.36Ah – 10Ah
21.9V > 100mA
Orange CV ch.:
Green ch. complete:
Rec. batt. capacity:
50-60Hz
max. 0.35A
100-240Vac
2240(P)
2241(P)
0.34A < 47.45V
47.45V > 100mA
0.37A < 43.8V
43.8V > 100mA
0.4A < 40.15V
11 cell (35.2V) 12 cell (38.4V) 13 cell (41.6V) 14 cell (44.8V) 15 cell (48V) 16 cell (51.2V)
40.15V > 100mA
indicator
Charge LED
Orange CC ch.:
Orange CV ch.:
100-240Vac
Input voltage
2240(P)
0.17Ah – 10Ah
45.5V < 100mA
42V < 100mA
0.19Ah – 10Ah
0.2Ah – 10Ah
38.45V < 100mA
Green ch. complete:
Rec. batt. capacity:
50-60Hz
max. 0.35A
2241(P)
1.6A < 18.3V
18.3V > 0.7A
18.3V < 0.7A
17.5V < 100mA
3.9A < 18.3V
18.3V > 1.6A
0.8Ah – 10Ah
18.3V < 1.6A
1.95Ah – 30Ah
17.5V < 300mA
5.5A < 18.3V
18.25V > 1.9A
18.25V < 1.9A
17.45V < 300mA
2.25Ah – 30Ah
2.0A < 14.6V
2.3A < 11.0V
2.7A < 7.3V
Charge diagram B
1 cell (3.2V) 2 cell (6.4V) 3 cell (9.6V) 4 cell (12.8V) 5 cell (16V)
2.7A < 3.65V
indicator
Charge LED
Orange CC ch.:
100-240Vac
Input voltage
1Ah – 10Ah
14.6V > 0.85A
14.6V < 0.85A
14.0V < 100mA
11.0V > 1.0A
11.0V < 1.0A
1.15Ah – 10Ah
10.5V < 100mA
7.3V > 1.15A
7.3V < 1.15A
7.0V < 100mA
1.35Ah – 10Ah
3.65V > 1.15A
3.65V < 1.15A
3.5V < 100mA
1.35Ah – 10Ah
Orange CV ch.:
Yellow CV ch.:
Green ch. complete:
Rec. batt. capacity:
50-60Hz
max 0.9A
(20-60Vdc)
2541(P)
2542(P)
4A < 14.6V
4.5A < 11.0V
4.5A < 7.3V
4.5A < 3.65V
Orange CC ch.:
max 2A
2Ah – 30Ah
14.6V > 1.6A
14.6V < 1.6A
14.0V < 300mA
11.0V > 1.8A
11.0V < 1.8A
2.25Ah – 30Ah
10.5V < 300mA
7.3V > 1.8A
7.3V < 1.8A
3.5V < 300mA
2.25Ah – 30Ah
3.65V > 1.8A
3.65V < 1.8A
3.5V < 300mA
2.25Ah – 30Ah
Orange CV ch.:
Yellow CV ch.:
Green ch. complete:
Rec. batt. capacity:
50-60Hz
max. 1.6A
100-240Vac
2440(P)
2441(P)
2442(P)
15
7A < 14.6V
14.6V > 2.7A
8.5A < 10.95V
10.95V > 3.1A
8.5A < 7.3V
7.3V > 3.5A
8.5A < 3.65V
3.65V > 3.8A
Orange CC ch.:
50-60Hz
max. 1.2A
220-240Vac
2840(P)
2841(P)
2842(P)
14.6V < 2.7A
3.5Ah – 30Ah
14.0V < 300mA
10.95V < 3.1A
4.25Ah – 30Ah
10.45V < 300mA
7.3V < 3.5A
7V < 300mA
4.25Ah – 30Ah
3.65V < 3.8A
3.5V < 300mA
4.25Ah – 30Ah
Orange CV ch.:
Yellow CV ch.:
Green ch. complete:
Rec. batt. capacity:
50-60Hz
220-240Vac
110-120Vac/
3240(P)
3241(P)
3242(P)
N.A. N.A. N.A. N.A.
max. 2.1A
3240B
3240BP
3340 220-240Vac N.A. N.A. N.A. N.A. N.A.
0.8A < 36.5V
35V < 100mA
36.5V > 0.35A
36.5V < 0.35A
0.9A < 32.9V
32.9V > 0.35A
32.9V < 0.35A
31.55V < 100mA
36.5V > 0.8A
36.5V < 0.8A
0.4Ah – 10Ah
1.95A < 36.5V
2.2A < 32.85V
32.85V > 0.8A
32.85V < 0.8A
0.45Ah – 10Ah
1Ah – 20Ah
35V < 200mA
1.1Ah – 20Ah
31.5V < 200mA
2.8A < 36.5V
36.5V > 1.2A
36.5V < 1.2A
35V < 300mA
3.1A < 32.85V
32.85V > 1.3A
32.85V < 1.3A
31.5V < 300mA
17A < 36.5V
1.4Ah – 30Ah
19A < 32.85V
1.55Ah – 30Ah
35V < 3A
36.5V > 7A
36.5V < 7A
8.5Ah – 120Ah
31.5V < 3A
32.85V > 7A
32.85V < 7A
9.5Ah – 120Ah
1A < 29.2V
1.2A < 25.6V
1.4A < 21.9V
6 cell (19.2V) 7 cell (22.4V) 8 cell (25.6V) 9 cell (28.8V) 10 cell (32V)
indicator
Charge LED
Orange CC ch.:
100-240Vac
Input voltage
29.2V > 0.4A
29.2V < 0.4A
0,5Ah – 10Ah
28V < 100mA
25.6V > 0.5A
25.6V < 0.5A
0.6Ah – 10Ah
24.55V < 100mA
21.9V > 0.6A
21.9V < 0.6A
0.7Ah – 10Ah
21V < 100mA
Orange CV ch.:
Yellow CV ch.:
Green ch. complete:
Rec. batt. capacity:
50-60Hz
max 0.9A
(20-60Vdc)
2541(P)
2542(P)
2.5A < 29.2V
2.8A < 25.55V
3.3A < 21.9V
Orange CC ch.:
max 2A
29.2V > 0.8A
29.2V < 0.8A
28V < 300mA
1.25Ah – 30Ah
1.4Ah – 30Ah
25.55V > 0.8A
25.55V < 0.8A
24.5V < 300mA
21.9V > 1.6A
21.9V < 1.6A
21V < 300mA
1.15Ah – 30Ah
Orange CV ch.:
Yellow CV ch.:
Green ch. complete:
Rec. batt. capacity:
50-60Hz
max. 1.6A
100-240Vac
2440(P)
2441(P)
2442(P)
16
50-60Hz
220-240Vac
2840(P)
2841(P)
3.5A < 29.2V
29.2V > 1.4A
29.2V < 1.4A
28V < 300mA
3.9A < 25.55V
25.55V > 1.6A
25.55V < 1.6A
24.5V < 300mA
4.6A < 21.9V
21.9V > 1.7A
21.9V < 1.7A
21V < 300mA
Orange CC ch.:
Orange CV ch.:
Yellow CV ch.:
Green ch. complete:
max. 1.2A
110-120Vac/
2842(P)
3240(P)
3241(P)
1.75Ah – 30Ah
1.95Ah – 30Ah
2.3Ah – 30Ah
Rec. batt. capacity:
50-60Hz
max. 2.1A
220-240Vac
3240B
3240BP
3242(P)
28V < 3A
22A < 29.2V
29.2V > 10A
29.2V < 10A
21V < 3A
25A < 25.55V
25.55V > 10A
25.55V < 10A
21V < 3A
2.9V < 10A
25A < 21.9V
21.9V > 10A
Orange CC ch.:
Orange CV ch.:
Yellow CV ch.:
Green ch. complete:
3340 220-240Vac
11Ah – 120Ah
12.5Ah – 120Ah
12.5Ah – 120Ah
Rec. batt. capacity:
0.6A < 58.4V
56V < 100mA
58.4V > 0.25A
58.4V < 0.25A
1.2A < 58.4V
58.4V > 0.6A
0.3Ah – 10Ah
58.4V < 0.6A
0.6Ah – 10Ah
56V < 100mA
1.7A < 58.4V
58.4V > 0.6A
58.4V < 0.6A
56V < 300mA
11A < 58.4V
0.85Ah – 30Ah
< 1.3A
58.4V > 5A
58.4V < 5A
5.5Ah – 52Ah
0.6A < 54.8V
0.6A < 51.1V
0.6A < 47.45V
0.7A < 43.8V
0.7A < 40.2V
11 cell (35.2V) 12 cell (38.4V) 13 cell (41.6V) 14 cell (44.8V) 15 cell (48V) 16 cell (51.2V)
indicator
Charge LED
Orange CC ch.:
50-60Hz
100-240Vac
Input voltage
0.3Ah – 10Ah
54.8V > 0.25A
54.8V < 0.25A
52.6V < 100mA
0.3Ah – 10Ah
49V < 100mA
51.1V > 0.25A
51.1V < 0.25A
0.3Ah – 10Ah
47.45V > 0.25A
47.45V < 0.25A
45.5V < 100mA
43.8V > 0.3A
43.8V < 0.3A
42V < 100mA
0.35Ah – 10Ah
40.2V > 0.3A
40.2V < 0.3A
0.35Ah – 10Ah
38.5V < 100mA
Orange CV ch.:
Yellow CV ch.:
Green ch. complete:
Rec. batt. capacity:
max 2A
max 0.9A
(20-60Vdc)
2541(P)
2542(P)
1.3A < 54.75V
54.75V > 0.6A
54.75V < 0.6A
52.56V < 100mA
1.4A < 51.1V
51.1V > 0.6A
51.1V < 0.6A
49V < 100mA
1.5A < 47.45V
47.45V > 0.6A
47.45V < 0.6A
45.5 < 100mA
43.8V > 0.6A
43.8V < 0.6A
42V < 200mA
1.65A < 43.8V
1.8A < 40.15V
40.15V > 0.8A
40.15V < 0.8A
38.5V < 200mA
Orange CC ch.:
Orange CV ch.:
Yellow CV ch.:
Green ch. complete:
50-60Hz
max. 1.6A
100-240Vac
2440(P)
2441(P)
2442(P)
1.8A < 54.75V
0.65Ah – 10Ah
2A < 51.1V
0.7Ah – 10Ah
0.75Ah – 10Ah
2.15A < 47.45V
2.3A < 43.8V
0.83Ah – 20Ah
0.9Ah – 20Ah
2.5A < 40.15V
Rec. batt. capacity:
Orange CC ch.:
50-60Hz
max. 1.2A
220-240Vac
2840(P)
2841(P)
2842(P)
17
0.9Ah – 30A
54.75V > 0.7A
54.75V < 0.7A
52.56V < 300mA
1Ah – 30Ah
51.1V > 0.7A
51.1V < 0.7A
49V < 300mA
1.1Ah – 30Ah
47.45V > 0.8A
47.45V < 0.8A
45.5V < 300mA
43.8V > 0.9A
43.8V < 0.9A
42V < 300mA
1.15Ah – 30Ah
40.15V > 1.2A
40.15V < 1.2A
1.25Ah – 20Ah
38.5V < 300mA
Orange CV ch.:
Yellow CV ch.:
Green ch. complete:
Rec. batt. capacity:
50-60Hz
220-240Vac
110-120Vac/
3240(P)
3241(P)
3242(P)
max. 2.1A
3240B
3240BP
54.75V > 5A
54.75V < 5A
6.0Ah – 52Ah
12A < 54.75V
52.56V < 1.3A
51.1V > 5A
51.1V < 5A
49V < 1.3A
13A < 51.1V
6.5Ah – 52Ah
7Ah – 52Ah
47.45V < 5A
14A < 47.45V
45.5V < 1.3A
47.45V V < 5A
43.8V > 5A
43.8V < 5A
42V < 1.3A
7Ah – 52Ah
15A < 43.8V
38.5V < 3A
40.15V > 7A
40.15V < 7A
15A < 40.15V
7.5Ah – 120Ah
Orange CC ch.:
Orange CV ch.:
Yellow CV ch.:
Green ch. complete:
Rec. batt. capacity:
3340 220-240Vac
17.5V
2A < 18.3V
21V < 2A (½h)
14.0V
3.5A < 14.6V
14.6V < 3.5A (½h)
10.5V
4A < 11V
11V < 4A (½h)
Charge diagram C
1Ah – 80Ah
1.75Ah – 140Ah
2Ah – 160Ah
35V
1.5A < 36.5V
0.75Ah – 60Ah
36.5V < 1.5A (½h)
31.5V
1.7A < 32.85V
1.35Ah – 68Ah
32.85V < 1.7A (½h)
28V
2A < 29.2V
1Ah – 80Ah
29.2V < 2A (½h)
24.5V
1Ah – 80Ah
2A < 25.55V
25.55V < 2A (½h)
56V
58.4V < 1A
1A < 58.4V
0.5Ah – 40Ah
52.50V
54.75V < 1.1A
1.1A < 54.75V
0.55Ah – 44Ah
49V
1.1A < 51.1V
51.1V < 1.1A
0.55Ah – 44Ah
45.5V
0.6Ah – 48Ah
47.45V < 1.2A
1.2A < 47.45V
42V
1.3A < 43.8V
43.8V < 1.3A
0.65Ah – 52Ah
1 cell (3.2V) 2 cell (6.4V) 3 cell (9.6V) 4 cell (12.8V) 5 cell (16V)
indicator
Charge LED
Orange CC ch.:
Input voltage
2040(P)
N.A. N.A.
Orange CV ch.:
Green ch. complete:
Rec. batt. capacity:
50-60Hz
100-240Vac
2041(P)
2042(P)
2140(P)
2A < 21.9V
6 cell (19.2V) 7 cell (22.4V) 8 cell (25.6V) 9 cell (28.8V) 10 cell (32V)
indicator
Charge LED
Orange CC ch.:
Input voltage
2040(P)
21V
1Ah – 80Ah
21.9V < 2A (½h)
Orange CV ch.:
Green ch. complete:
Rec. batt. capacity:
50-60Hz
100-240Vac
2041(P)
2042(P)
2140(P)
18
1.4A < 40.15V
40.15V < 1.4A
11 cell (35.2V) 12 cell (38.4V) 13 cell (41.6V) 14 cell (44.8V) 15 cell (48V) 16 cell (51.2V)
indicator
Charge LED
Orange CC ch.:
Orange CV ch.: (½h)
Input
voltage
100-240Vac
2040(P)
2041(P)
38.5V
0.7Ah – 56Ah
Green ch. complete:
Rec. batt. capacity:
50-60Hz
2042(P)
2140(P)
(P) = 2MOPP version
(B) =Special open frame PCB
(All standard versions are also available as open frame units)
1.3A < 21.9V
21.9V > 1.1A
21.9V > 1.1A
0.65Ah - 52Ah
21.0V < 100mA
0.38Ah - 30Ah
0.75A < 21.9V
21.9V > 0.68A
21.9V < 0.68A
21.0V < 100mA
0.33Ah - 26Ah
42.0V < 50mA
0.65A < 43.8V
43.8V > 0.55A
43.8V > 0.55A
0.2Ah - 16Ah
0.4A < 43.8V
43.8V > 0.36A
43.8V < 0.36A
42.0V < 30mA
1.6A < 18.25V
18.25V > 1.4A
18.25V > 1.4A
17.5V < 100mA
2A < 14.6V
14.6V > 1.80A
14.6V > 1.80A
14.0V < 100mA
2.2A < 10.95V
10.95V > 1.9A
10.95V > 1.9A
10.5V < 100mA
Charge diagram D
2.5A < 7.3V
7.3V > 2.2A
7.3V > 2.2A
7.0V < 100mA
2.5A < 3.65V
3.65V > 2.2A
3.65V > 2.2A
3.5V < 100mA
Yellow CC ch.:
Yellow CV ch.:
Yellow flash CV ch.:
Green ch. compl.:
50-60Hz
max.0.7A
100-240Vac
Input voltage Charge LED indicator 1-cell 2-cell 3-cell 4-cell 5-cell 6-cell
3546
0.80Ah - 64Ah
0.9A < 18.25V
18.25V > 0.81A
18.25V < 0.81A
1A < 14.6V
1.00Ah - 80Ah
14.6V > 0.90A
14.6V < 0.90A
1.10Ah - 88Ah
1.3A < 10.95V
10.95V > 1.17A
10.95V < 1.17A
1.5A < 7.3V
7.3V > 1.35A
7.3V < 1.35A
1.25Ah - 100Ah
1.5A < 3.65V
3.65V > 1.35A
3.65V < 1.35A
1.25Ah - 100Ah
Yellow CC ch.:
Yellow CV ch.:
Yellow flash CV ch.:
Rec. batt. capacity:
50-60Hz
100-240Vac
3743
0.45Ah - 36Ah
17.5V < 100mA
0.5Ah - 40Ah
14.0V < 100mA
0.65Ah - 52Ah
10.5V < 100mA
0.75Ah - 60Ah
7.0V < 100mA
0.75Ah - 60Ah
3.5V < 100mA
Green ch. compl.:
Rec. batt. capacity:
max.0.5A
Input voltage Charge LED indicator 7-cell 8-cell 9-cell 10-cell 11-cell 12-cell
0.7A < 40.15V
40.15V > 0.60A
0.8A < 36.5V
36.5V > 0.70A
0.85A < 32.85V
32.85V > 0.75A
1A < 29.2V
29.2V > 0.90A
1.1A < 25.55V
25.55V > 1.0A
Yellow CC ch.:
Yellow CV ch.:
100-240Vac
0.35Ah - 28Ah
38.5V < 50mA
0.4A < 40.15V
40.15V > 0.60A
0.40Ah - 32Ah
35.0V < 50mA
36.5V > 0.70A
0.45A < 36.5V
0.43Ah - 34Ah
31.5V < 50mA
0.5A < 32.85V
32.85V > 0.75A
0.50Ah - 40Ah
28.0V < 50mA
0.56A < 29.2V
29.2V > 0.90A
0.55Ah - 44Ah
25.55V > 1.0A
0.66A < 25.55V
24.5V < 100mA
Yellow flash CV ch.:
Green ch. compl..:
Rec. batt. capacity:
Yellow CC ch.:
50-60Hz
max.0.7A
3546
38.5V < 30mA
40.15V > 0.36A
40.15V < 0.36A
36.5V > 0.41A
36.5V < 0.41A
35.0V < 50mA
31.5V < 50mA
32.85V > 0.45A
32.85V < 0.45A
29.2V > 0.50A
29.2V < 0.50A
28.0V < 50mA
24.5V < 50mA
25.55V > 0.59A
25.55V < 0.59A
Yellow CV ch.:
Yellow flash CV ch.:
Green ch. compl.:
50-60Hz
max.0.5A
100-240Vac
3743
0.2Ah - 16Ah
0.23Ah - 18Ah
0.25Ah - 20Ah
0.28Ah - 22Ah
0.33Ah - 26Ah
Rec. batt. capacity:
19
0.5A < 58.4V
58.4V > 0.45A
56.0V < 30mA
58.4V > 0.45A
0.3A < 58.4V
0.25Ah - 20Ah
58.4V > 0.27A
58.4V < 0.27A
0.15Ah - 12Ah
56.0V < 30mA
<0.8A
9.0A < 32.85V
32.85V > 7.5A
32.85V < 7.5A
4.5Ah - 360Ah
7.5A < 32.85V
32.85V > 6.5A
32.85V < 6.5A
<0.8A
3.8Ah - 300Ah
0.25Ah - 20Ah
52.5V < 30mA
0.5A < 54.75V
54.75V > 0.45A
54.75V > 0.45A
Charge diagram D
Input voltage Charge LED indicator 13-cell 14-cell 15-cell 16-cell
0.55A < 51.1V
51.1V > 0.50A
0.6A < 47.45V
47.45V > 0.55A
Yellow CC ch.:
Yellow CV ch.:
100-240Vac
0.28Ah - 22Ah
49.0V < 30mA
51.1V > 0.50A
0.30Ah - 24Ah
45.5V < 30mA
47.45V > 0.55A
Yellow flash CV ch.:
Green ch. compl.:
Rec. batt. capacity:
50-60Hz
max.0.7A
3546
0.3A < 54.75V
54.75V > 0.27A
0.33A < 51.1V
51.1V > 0.30A
0.35A < 47.45V
47.45V > 0.32A
Yellow CC ch.:
Yellow CV ch.:
100-240Vac
0.15Ah - 12Ah
52.5V < 30mA
54.75V < 0.27A
0.17Ah - 13Ah
49.0V < 30mA
51.1V < 0.30A
0.18Ah - 14Ah
45.5V < 30mA
47.45V < 0.32A
Yellow flash CV ch.:
Green ch. compl.:
Rec. batt. capacity:
50-60Hz
max.0.5A
3743
Input voltage Charge LED indicator 4-cell 7-cell 8-cell 9-cell
20
10A < 29.2V
29.2V > 8.0A
10A < 25.55V
25.55V > 8.0A
14.6V> 14A
20A < 14.6V
Yellow CC ch.:
Yellow CV ch.:
220-240Vac
3540
<0.8A
5Ah - 400Ah
29.2V < 8.0A
8.5A < 29.2V
0.8A
5Ah - 400Ah
25.55V < 8.0A
9.8A < 25.55V
0.8A
14.6V< 14A
17A < 14.6V
10Ah - 800Ah
Yellow flash CV ch.:
Green ch. compl.:
Rec. batt. capacity:
Yellow CC ch.:
50Hz
max.2.4A
*
<0.8A
29.2V > 7.0A
29.2V < 7.0A
0.8A
25.55V > 7.8A
25.55V < 7.8A
0.8A
14.6V> 12A
14.6V< 12A
Yellow CV ch.:
Yellow flash CV ch.:
Green ch. compl.:
115Vac
50-60Hz
max.3.7A
*
3540
4.3Ah - 340Ah
5Ah - 400Ah
8.5Ah - 680Ah
Rec. batt. capacity:
The max. battery capacities given in the tables above are for guidance only.
For import to the U.S.A.: see the U.S. DOE Compliance Certification Database for maximum battery capacity allowed.
* Output automatically derated when operated at high amb. temperature.
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